The Development of a Charging/Collecting Device for High Resistivity Dust Using Cooled Electrodes

A charging/collecting device for high-resistivity fly ash has been developed which controls back ionization by cooling the collector electrode internally with water. The device consists of parallel 6.0 cm pipes with corona wires suspended between the pipes. The pipes provide a simple means of interfacing with a cooling water system and also minimizing the collector area needing to be cooled. By cooling the pipes with 38°C (100°F) water, back ionization is eliminated and average field strengths of 7 kV/cm can be achieved with fly ash having a resistivity > 10¹² ω-cm. Results of tests on an actual flue gas stream and plans for future testing are described. Initial tests using heated instead of cooled electrodes are described as well as other tests that lead to the present design. The results of tests with the heated electrode show the kind of improvements in performance that can be obtained when resistivity is controlled in only a small collection area.     

An Interpretation of the Deteriorative Performance of Hot-Side Precipitators

A severe problem has developed with respect to the efficiency of certain hot-side electrostatic precipitators. The problem is manifested by a time dependent degradation of performance in which back corona related to a condition of high ash resistivity is the influencing factor. Performance can be restored by thorough cleaning of the precipitator only to experience the degradation once again. This paper hypothesizes an explanation for these observations. Experiments with both high and low resistivity ashes using resistivity test cells and a laboratory corona discharge device have been run to prove the validity of the suggested explanation. Data substantiate the idea that in the precipitation process a thin layer of ash more or less permanently remains on the collection plates and that the sodium ions serving as charge carriers in the conduction process through the layer are depleted leaving a thin layer of ash having extremely high resistivity. This phenomenon is called electrode polarization, sodium depletion, or an ash layer space charge depending on one's scientific discipline. Suggestions of remedial steps which may be of benefit in counteracting this difficulty are given.     

Balance Corrections for Buoyancy

This paper describes a versatile experimental facility for evaluating the collection of high resistivity fly ash by advanced electrostatic precipitator designs at near full scale. The unit will operate on a slipstream of up to 424 m³/min (15,000 acfm) from a boiler firing pulverized low sulfur Western coal with an ash resistivity of 10¹³ ohm-cm at 149°C (300°F). The test unit is designed so that if can be configured as either a single-stage or a two-stage unit and allows for easy installation of different charger and collector components for evaluation. A dampered heat exchanger provides control over the gas temperature from 93°C (200°F) to 370°C (700°F) so that tests can be run at either hot-side or cold-side conditions. Support equipment includes a gas circulating fan, venturi meter for measurement and control of the flow, an instrumentation trailer housing a computerized system for data collection and control of the ESP, and a gas analysis trailer and particulate sampling station for a comprehensive evaluation of the system.     

Joint US/USSR Test Program for Reducing Fly Ash Resistivity

An electrostatic precipitator preceded by a wet scrubber was tested at the Reftinskaya Power Station. The unit collects a high resistivity fly ash from the combustion of low sulfur Ekibastuz coal. The operating parameters of the precipitator were measured as well as the mass emissions and the in-situ electrical resistivity of the fly ash. Density, particle size distribution, electrical resistivity, and chemical composition were determined for collected samples of the fly ash. The fly ash was also characterized by x-ray diffraction and scanning electron microscopy. When a centrifugal wet wall scrubber was installed ahead of the electrostatic precipitator, the temperature of the flue gas entering the precipitator was decreased and the moisture content increased. The electrical resistivity of the fly ash was attenuated a decade, but not enough to overcome the adverse effects of back corona in the precipitator. Lowering the flue gas temperature to about 85°C by the addition of a venturi scrubber ahead of the centrifugal scrubber reduced the electrical resistivity of the fly ash another decade and allowed the operation of the precipitator without back corona.     

Silica-Enhanced Sorbents for Dry Injection Removal of SO2 from Flue Gas

Novel silica-enhanced lime sorbents were tested in a bench-scale sand-bed reactor for their potential for SO₂ removal from flue gas. Reactor conditions were 64°C (147°F), relative humidity of 60 percent [corresponding to an approach to saturation temperature of 10°C (18°F)], and inlet SO₂ concentration of 500 or 1000 ppm. The sorbents were prepared by pressure hydration of CaO or Ca(OH)₂ with siliceous materials at 100°C (101 kPa) [212°F (14.7 psi)] to 230°C (2793 kPa) [446°F (405 psi)] for 15 min to 4 h. Pressure hydration fostered the formation of a sorbent reactive with SO₂ from fly ash and Ca(OH)₂ in a much shorter time than did atmospheric hydration. The conversion of Ca(OH)₂ in the sand-bed reactor increased with the increasing weight ratio of fly ash to lime and correlated well with B.E.T. surface area, increasing with increasing surface area. The optimum temperature range for the pressure-hydration of fly ash with Ca(OH)₂ was between 110 and 160°C (230 and 320 °F). The pressure hydration of diatomaceous earth with CaO did not offer significant reactivity advantages over atmospheric hydration; however, the rate of enhancement of Ca(OH)₂ conversions was much faster with pressure hydration. Scanning electron microscope (SEM) and x-ray diffraction studies showed solids of different morphology with different fly ash/lime ratios and changing conditions of pressure hydration.     

Recent Electrostatic Precipitator Experience with Ammonia Conditioning of Power Boiler Flue Gases

Motivated by heightened recent interest, Koppers Co. has been experimenting with ammonia conditioning of power boiler flue gases for the purpose of improving the precipitability of the emitted fly ash. Chemical reactions resulting from ammonia injection are postulated. Measurements on three pulverized coal and two cyclone fired boilers, all of which emit acidic ash, are described. In all five cases, considerable but varying, increase in precipitator power input and collection efficiency resulted when gaseous ammonia in the amount of 1 5 ppm was injected between the economizer and air preheater. The conditioned fly ash showed decreased acidity and inconsistent change in electrical resistivity. Unless air heater temperatures were unusually high (>400°F), tendency of the air heater to plug was an additional, but unwanted, result. At one station with high air heater outlet temperature ammonia injection has been adopted as a permanent solution to community pressure for reduction of stack discharge. Ammonia injection downstream of the air heater produced no effect. Future plans are presented to continue the program beyond results described here.     

Current Status of the ADVACATE Process for Flue Gas Desulfurization

The following report discusses current bench- and pilot-plant advances in preparation of ADVAnced siliCATE (ADVACATE) calcium silicate sorbents for flue gas desulfurization. It also discusses current bench- and pilot-plant advances in sorbent preparation. Fly ash was ground in a laboratory scale grinder prior to slurring in order to decrease the slurring time needed for the sorbent to be reactive with SO₂. Reactivity of ADVACATE sorbents with SO₂ in the bench-scale reactor correlated with their surface area.

ADVACATE sorbents produced with ground fly ash were evaluated in the 50 cfm (85 m³/h) pilot plant providing 2 s duct residence time. ADVACATE sorbent was produced by slurrying ground fly ash (median particle size of 4.3 µm) with Ca(OH)₂ at the weight ratio of 3:1 at 90°C (194°F) for 3hto yield solids with 30 weight percent of initial free moisture. When this sorbent was injected into the duct with 1500 ppm SO₂ and at 11°C (20°F) approach to saturation, the measured SO₂ removal was approximately 60percent at a Ca/S stoichiometric ratio of 2. Previously, when ADVACATE sorbent was produced at 90°C (194°F) and at the same fly-ash-to-Ca(OH)₂ weight ratio using unground fly ash, removal under the same conditions in the duct was approximately 50 percent following 12 h slurring. The report presents the results of pilot-scale recycle tests at the recycle ratio of 2. Finally, the report discusses future U.S. Environmental Protection Agency plans for commercialization of ADVACATE.     

Effects of Sorbent Injection on Participate Properties: Part I. Low-Temperature Sorbent Injection

Abstract

This article is the first of a two-part series dealing with the effects of sorbent injection processes on particulate properties. Part I reviews the effects on particulate properties of low-temperature sorbent injection processes (those processes that treat flue gas at temperatures near 300 °F). Part II reviews the effects on particulate properties of high-temperature sorbent injection processes (those processes that involve sorbent injection into the combustion or economizer sections of a boiler). In this article, we review what is currently known about the effects of the low-temperature sorbent injection processes on electrical resistivity, particulate mass loading, particulate size distribution, particulate morphology and cohesivity.

Mixtures of ash and sorbent produced by low-temperature sorbent injection processes are typically less cohesive than most types of fly ash. At temperatures within 30 °F of the water dew point, the combination of low cohesivity and low electrical resistivity of the ash and sorbent mixtures can cause electrical reentrainment in electrostatic precipitators. Deliquescent additives such as calcium chloride cause the water to be retained on the particle surface, thereby increasing cohesivity.

Sorbent injection has been reported to increase the particulate mass loading by a factor of 1.8 to 10, depending upon the reagent ratio and the coal sulfur content. Conventional and in-duct spray drying processes tend to shift the particle size distribution toward larger particles, while dry injection processes tend to shift the particle size distribution toward smaller particles.     

Factors Affecting the Resistivity of a Particulate Layer in Electrostatic Precipitators

This paper develops an expression for the resistivity of a dust layer which takes into account its particulate nature, dependence of the surface resistivity component on water vapor pressure and temperature, the volume resistivity and the intrinsic properties of the particulate material. A new expression is given for the surface resistivity which, when combined with the equation for volume resistivity, enables the effective resistance of a dust layer to be characterized by five meaningful parameters. These parameters may be determined for a given fly ash sample from a standard set of resistivity curves. Calculated resistivity curves for an industrially produced fly ash are compared with measured curves.     

A Study on the Treatment of CO2, SO2, Nox,and Fly Ash by Pulse Activation

ABSTRACT

This paper presents a technique for the complete, simultaneous decomposition of CO₂, SO₂, and NO_x, as well as the simultaneous removal of fly ash by ultra-high voltage pulse activation. Ultra-high voltage narrow pulse is used to make the gases in the reactor become active molecules, which are then dissociated into nonpoisonous gas molecules and solid particles under the control of a directional reaction model. By using a sufficient charge and a strong electric field, the fly ash can be removed. It becomes the carrier of C and S, and its efficiency is 99.5%. Owing to the action of catalyst B (using Ni as the mother's body), the activation energy of CO₂, SO₂, and NO_x gases is reduced in great magnitude, and their removal efficiency can reach 75~90% at normal pressure and 180 °C.     

Hydrogen Sulfide Removal From Hot Producer Gas With Sintered Absorbents

The Bureau of Mines prepared three sintered materials capable of removing H₂S from producer gas at 1000° to 1500°F. They are mixtures of ferric oxide and fly ash, ferric oxide and pumice stone, and red mud (a ferric oxide-containing residue from processing bauxite). All three absorbents were virtually completely regenerable with air. A sintered Fe₂O₃; (25%)-fly ash [75%) mixture was tested through nine H₂S absorption-air regeneration cycles without loss of absorplion capacity or attrition of the pellets. The absorbent with the greatest capacity was a red mud, absorbing 16.0% by weight of sulfur at 1000° F, 24.0% at 1250° F, and 45.1 % at 1 500° F.     

Medium-Sulfur Coal and Fly Ash Resistivity

Electric generating plants burning medium-sulfur coal need a way to predict when ESP performance will be limited by high electrical resistivity of the collected fly ash. The main uncertainty in mathematical predictions of fly ash resistivity lies in the marginal effect of naturally occurring SO₃ vapor in the flue gas. This paper results from a project to expand the data base of SO₃/SO₂ concentrations and fly ash resistivities measured in utility fly ash precipitators. Complete data sets are presented from three plants in the Southern Company electric system. In situ resistivity data are compared with laboratory measurements and with two different mathematical predictions of resistivity based on coal and ash analyses. The revised version of the resistivity predictor gives results in good agreement with resistivity values measured both in situ and in the laboratory.     

矿化污泥生物反应器处理生活垃圾填埋场老龄渗滤液

经长时间稳定化形成的矿化污泥中,含有种类丰富和数量繁多的降解性微生物,具有处理渗滤液的潜力。建立3个矿化污泥生物反应器,即C1(粉煤灰0%),C2(粉煤灰9.1%),C3(粉煤灰16.7%),以处理垃圾填埋场老龄渗滤液。在单级矿化污泥反应器中,当进水COD和NH3-N分别约为1350和900 mg/L时,水力负荷为17.7～70.8 L/(m3.d),COD去除率可超过65%,氨氮的去除率可超过94%。粉煤灰的加入一定程度上降低了COD去除率,但有助于氨氮的去除。在二级矿化污泥生物反应器中(即C3～C1串联),水力负荷为35.4 L/(m3.d)的工况下,当COD、TOC、IC和NH3-N分别为1 500～2 500,500～900,1 200～1 600和1 200～1 450 mg/L时,出水可达到COD<300 mg/L,TOC<180 mg/L,IC<100 mg/L,NH3-N<5 mg/L。但是,矿化污泥生物反应器对渗滤液总氮的去除率较低,仅为20%左右。     

Chlorination reactions of 1,2,3,4-tetrachlorodibenzo-p-dioxin on fly ash with HC1 in air

Chlorine substitution reactions of 1,2,3,4-TCDD to higher chlorinated PCDD occurred on fly ash between 50°C to 250°C with an HC1 in air atmosphere in a laboratory reaction apparatus used to simulate emission conditions in municipal incinerators. Percent conversion of 1,2,3,4-TCDD through such reactions was as high as 66% by mass corrected for losses to irreversable absorption. Production of penta-, hexa-, hepta- and octa-CDD was evident and a maximum in production of P₅CDD and H₆CDD was reached in 10 to 30 min. Results showed that these reactions may involve complex mechanisms which include several states of adsorption with different reactivities of 1,2,3,4-TCDD on fly ash.     

Adsorption and thermal reactions of 1,2,3,4-tetrachlorodibenzo-p-dioxin on fly ash from a municipal incinerator

Adsorption and thermal reactions of 1,2,3,4-tetrachlorodibenzo-p-dioxin (TCDD) on fly ash from a municipal incinerator were determined for temperatures between 100 to 300°C in air and in helium atmospheres. Results show 1,2,3,4-TCDD undergoes partial irreversable adsorption or decomposition in air at these temperatures. However, no decomposition products in air atmosphere were detected using gas chromatographic/mass spectrometric analysis of fly ash extracts and effluent.     

Study of PCDD/Fs distribution in fly ash,ash deposits,and bottom ash from a medical waste incinerator in China

Over the past decades in China, the number of medical waste incinerators (MWIs) has been rising rapidly, causing emissions of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs). In this study, samples of fly ash, ash deposits, and bottom ash from typical MWIs were analyzed for PCDD/Fs and their distribution characteristics. Results showed international toxic equivalent (I-TEQ) values in the range of 6.9–67 ng I-TEQ/g in fly ash and ash deposits, whereas the concentration in bottom ash was extremely low (only 1.33 pg I-TEQ/g), yet the generation of PCDD/Fs was mostly de novo synthesis in fly ash and ash deposits according to the ratio of PCDFs to PCDDs; the major distribution differences of PCDD/Fs in fly ash was manifested by the content of toxic furan 2,3,7,8-TCDF, but other toxic PCDD/Fs showed similar distribution. Other findings are that 2,3,4,7,8-PeCDF had the most contribution to TEQ concentration, and that the most abundant toxic furan congener is 1,2,3,4,6,7,8-HpCDF. Correlation analysis showed that there was no significant correlation between PCDD/Fs concentration and several other physical and chemical parameters.

Implications: This paper is of interest because it presents the emission performances of PCDD/Fs in ash from medical waste incineration in China. PCDD/F contents in fly ash and ash deposits vary between 6.9 and 67.3 ng I-TEQ/g. However, the concentration in bottom ash was extremely low (only 1.33?×?10^?3 ng I-TEQ/g). The fingerprints of PCDD/Fs in fly ash are almost similar, except for 2,3,7,8-TCDF. There is no marked correlation between PCDD/Fs and other physicochemical properties.

Supplemental Materials: Supplemental materials are available for this paper. Go to the publisher's online edition of the Journal of the Air & Waste Management Association.     

Kinetics of carbon degradation and PCDD/PCDF formation on MSWI fly ash

The native carbon oxidation and PolyChloroDibenzo-p-Dioxins and PolyChloroDibenzoFurans, PCDD/F, formation were simultaneously studied at different temperatures (230-350 degrees C) and times (0-1440 min) in order to establish a direct correlation between the disappearance of the reagent and the formation of the products. The kinetic runs were conducted in an experimental set up where conditions were chosen to gain information on the role of fly ash deposits in cold zones of municipal solid waste incinerators in PCDD/F formation reaction. The carbon oxidation measured as the decrease of total organic carbon of fly ash was in agreement with the carbon evolved as sum of CO and CO(2). The carbon mass balance indicated an increase in the efficiency of carbon conversion in CO and CO(2) with temperature. The CO and CO(2) formation was the result of two parallel pseudo first order reactions thus giving significant information about the reaction mechanism. PCDD/F formation as a function of temperature showed that the maximum formation was achieved in a narrow range around 280 degrees C; the time effect at 280 degrees C was a progressive formation increase at least up to 900 min. The PCDF:PCDD molar ratio increased with temperature and time, and the most abundant homologues were HxCDD, HpCDD, OCDD for PCDD, and HxCDF, HpCDF within PCDF. These experimental results supported the hypothesis that the formation mechanism was the de novo synthesis.     

In search for a compromise between biodiversity conservation and human health protection in restoration of fly ash deposits: effect of anti-dust treatments on five groups of arthropods

Recently, fly ash deposits have been revealed as a secondary refuge of critically endangered arthropods specialised on aeolian sands in Central Europe. Simultaneously, these anthropogenic habitats are well known for their negative impact on human health and the surrounding environment. The overwhelming majority of these risks are caused by wind erosion, the substantial decreasing of which is thus necessary. But, any effects of anti-dust treatments on endangered arthropods have never been studied. We surveyed communities of five arthropod groups (wild bees and wasps, leafhoppers, spiders, hoverflies and orthopteroid insects) colonising three fly ash deposits in the western Czech Republic. We focused on two different anti-dust treatments (~70 and 100 % cover of fly ash by barren soil) and their comparison with a control of bare fly ash. Altogether, we recorded 495 species, including 132 nationally threatened species (eight of them were considered to be extinct in the country) and/or 30 species strictly specialised to drift sands. Bees and wasps and leafhoppers contained the overwhelming majority of species of the highest conservation interest; a few other important records were also in spiders and orthopteroids. Total soil cover depleted the unique environment of fly ash and thus destroyed the high conservation potential of the deposits. On the other hand, partial coverage (with ~30 % of bare fly ash) still offered habitats for many of the most threatened species, as we showed by both regression and multivariate analyses, with a decrease of wind erosion. This topic still needs much more research interest, but we consider mosaic-like preservation of smaller spots of fly ash as one of the possible compromises between biodiversity and human health.     

Reduced downward mobility of metribuzin in fly ash-amended soils

Metribuzin, a triazine herbicide, is poorly sorbed in the soils, therefore leaches to lower soil profile. Fly ash amendment, which enhanced metribuzin sorption in soils, may play a significant role in reducing the downward mobility of herbicide. Therefore, the present study reports the effect of Inderprastha fly ash amendment on metribuzin leaching in three soil types. Fly ash was amended at 1, 2 and 5% levels in the upper 15 cm of 30 cm long packed soil columns. Results suggested a significant reduction in the leaching losses of metribuzin in fly ash-amended columns of all the three soil types and effect increased with increase in the level of fly ash. Even after percolating water equivalent to 362 mm rainfall no metribuzin was recovered in the leachate of 5% fly ash-amended columns. Fly ash application affected both metribuzin breakthrough time and its maximum concentration in the leachate. Further, it resulted in greater retention of metribuzin in the application zone and better effect was observed in the organic carbon poor soils.     

Effect of matrix on heterogeneous phase chlorine substitution reactions for dibenzo-p-dioxin and HCl in air

Five materials were used in gas-solid phase reactions between dibenzo-p- dioxin(DD) and HCl in order to determine the role of organic and inorganic components in fly ash on chlorine substitution reactions of chlorinated dioxins. The five solids were: granular activated carbon, silica gel, diatomaceous earth, Tenax-GC, and fly ash. Conditions for reactions were 10 min at 150°C with 5% HCl in air. Extent of chlorination was measured using GC/MS analyses of extracts of fly ash after treatment processes and was expressed as the ratio monochloroDD/original unreacted DD. These ratios were: fly ash, 1.082; silica gel, 0.059; activated carbon, 0.024; and Tenax-GC, 0.001. Measurement of similar behavior on diatomaceous earth was impossible since starting material and possible products were irreversibly adsorbed completely. The major chlorinated dioxin produced under these conditions was 2-chlorodibenzo-p- dioxin which is the isomer favored through an electrophilic substitution mechanism.