An Urban Airshed Model for Predicting Carbon Monoxide Concentrations in Tucson,Arizona

ABSTRACT

The Electric Power Research Institute (EPRI) is conducting research to investigate mercury removal in utility flue gas using sorbents. Bench-scale and pilot-scale tests have been conducted to determine the abilities of different sor-bents to remove mercury in simulated and actual flue gas streams. Bench-scale tests have investigated the effects of various sorbent and flue gas parameters on sorbent performance. These data are being used to develop a theoretical model for predicting mercury removal by sorbents at different conditions. This paper describes the results of parametric bench-scale tests investigating the removal of mercuric chloride and elemental mercury by activated carbon.

Results obtained to date indicate that the adsorption capacity of a given sorbent is dependent on many factors, including the type of mercury being adsorbed, flue gas composition, and adsorption temperature. These data provide insight into potential mercury adsorption mechanisms and suggest that the removal of mercury involves both physical and chemical mechanisms. Understanding these effects is important since the performance of a given sorbent could vary significantly from site to site depending on the coal- or gas-matrix composition.     

烟道喷射石灰(石)烟气脱硫技术综述

本文介绍了近几年发展起来的一种简单、中效、适合燃烧中低硫煤的工业锅炉的烟气脱硫技术———烟道喷射石灰 (石 )烟气脱硫技术。从湿法、干法、半干法 3种工艺对烟道喷射烟气脱硫进行了介绍 ,并提出新型脱硫吸收剂是提高烟道脱硫效率的可行方法。最后指出烟道脱硫今后的研究方向     

Anion-Exchange Resin-Based Desulfurization and Dechlorination of Spent Sorbent Material

Abstract

Emissions of acid gases such as SO₂ and HCI/CI₂ from energy conversion or waste incineration facilities are unacceptable. Under the various regulations, the emissions of such acid gases are regulated by the U.S. Environmental Protection Agency (EPA). Alkali metal sorbents can remove these acid gases more efficiently than the lime/limestone type sorbents used in the conventional flue gas desulfurization (FGD) systems. However, the resulting alkali metal sulfate and chloride are unsuitable for landfill disposal because they are water-soluble and can potentially leach into groundwater, altering the soil pH. Replacing the (virgin) sorbent material is expensive. Hence, it is desirable that the spent sorbent materials obtained from such emissions control systems be converted to sulfur- and chlorine-free forms, so that they can be reused. The weak-base, anionexchange resin-based desulfurization concept, developed and tested at the University of Tennessee Space Institute (UTSI), can also simultaneously remove sulfur- and chlorine- containing species from such spent sorbent materials. Under the U.S. Department of Energy’s (DOE) sponsorship, bench scale studies have been carried out at UTSI to evaluate the feasibility of removing sulfur- and chlorine-containing species using this resin-based concept. Efforts have also been made to enhance the candidate resins’ performance by carrying out the resin exhaustion step under CO₂ static pressure and by using suitable pH buffering agents, such as low-molecular weight organic acids. Preliminary cost estimates for a regeneration scheme employing reactivated alkali metal-based spent sorbent material using the ion-exchange resin-based concept seem attractive and comparable to currently available options. After further development, this low-cost, simple process can be easily integrated into alkali metal sorbent-based flue gas desulfurization and acid gas emission control systems.     

Economics of an integrated approach to control SO2, NOX,HCl, and particulate emissions from power plants

An integrated approach for the simultaneous reduction of major combustion-generated pollutants from power plants is presented along with a simplified economic analysis. With this technology, the synergistic effects of high-temperature sorbent/coal or sorbent/natural gas injection and high-temperature flue gas filtration are exploited. Calcium-based (or Na-based, etc.) sorbents are sprayed in the post-flame zone of a furnace, where they react with S- and Cl-containing gases to form stable salts of Ca (or Na, etc.). The partially reacted sorbent is then collected in a high-temperature ceramic filter, which is placed downstream of the sorbent injection point, where it further reacts for a prolonged period of time. With this technique, both the likelihood of contact and the length of time of contact between the solid sorbent particles and the gaseous pollutants increase, because reaction takes place both in the furnace upstream of the filter and inside the filter itself. Hence, the sorbent utilization increases significantly. Several pollutants, such as SO2, H2S, HCl, and particulate (soot, ash, and tar), may be partially removed from the effluent. The organic content of the sorbents (or blends) also pyrolyzes and reduces NOx. Unburned carbon in the ash may be completely oxidized in the filter. The filter is cleaned periodically with aerodynamic regeneration (back pulsing) without interrupting furnace operation. The effectiveness of this technique has been shown in laboratory-scale experiments using either rather costly carboxylic salts of Ca or low- to moderate-cost blends of limestone, lime, or sodium bicarbonate with coal fines. Injection occurred in the furnace at 1150 degrees C, while the filter was maintained at 600 degrees C. Results showed that 65 or 40% SO2 removal was obtained with calcium formate or a limestone/coal blend, respectively, at an entering calcium-to-sulfur molar ratio of 2. A sodium bicarbonate/coal blend resulted in 78% SO2 removal at a sodium-to-sulfur molar ratio of 2. HCl removal efficiencies have been shown to be higher than those for SO2. NOx reductions of 40% have been observed with a fuel (coal)-to-air equivalence ratio, phi, around 2. The filter has been shown to be 97-99% efficient in removing PM2.5 particulates. Calculations herein show that this integrated sorbent/filter method is cost-effective, in comparison with current technologies, on both capital cost ($/kW) and levelized cost ($/ton pollutant removed) bases, if a limestone/coal mixture is used as the sorbent for fossil fuel plants. Capital costs for the filter/sorbent combination are estimated to be in the range of $61-$105/kW for a new plant. Because current technologies are designed for removing one pollutant at a time, both their cost and space requirements are higher than those of this integrated technique. At the minimum projected removal efficiencies for HCl/SO2/NOx of about 40%, the levelized costs are projected to be $203-$261/ton of combined pollutant SO2/HCl/NOx and particulates removed from coal-fired power plants.     

Mercury removal from incineration flue gas by organic and inorganic adsorbents

Experiments were performed to investigate various adsorbents for their mercury removal capabilities from incineration flue gases. Four different materials were tested; Zeolite, Bentonite, activated carbon (AC), and wood char. Real incineration off-gas and in-lab simulated combustion flue gases (N2 + Hg) were used. Three cylindrical-shaped sorbent columns with 5 cm in diameter and 20 cm in length were used. The gas flow rate was fixed at 660 l/h at all times. Concentrations of NO, CO, O2, CO2, SO2, H2O, HCl, and mercury were continuously monitored. Mercury removal efficiencies of natural Zeolite and Bentonite were found to be much lower than those of the referenced AC. Amount of Hg removed were 9.2 and 7.4 microg/g of Zeolite and Bentonite, respectively. Removal efficiencies of each layer consisted of inorganic adsorbents were no higher than 7%. No significant improvement was observed with sulfur impregnation onto the inorganic adsorbents. Organic adsorbents (wood char and AC) showed much higher mercury removal efficiencies than those of inorganic ones (Zeolite and Bentonite). Mercury removal efficiency of wood char reached over 95% in the first layer, showing almost same effectiveness as AC which currently may be the most effective adsorbents for mercury. Amount of mercury captured by wood char was approximately 0.6 mg/g of wood char, close to the amount captured by AC tested in this study. Hence, wood char, made from the waste woods through a gasification process, should be considered as a possible alternative to relatively expensive AC.     

Technical Description of Parameters Influencing the pH Value of Suspension Absorbent Used in Flue Gas Desulfurization Systems

Abstract

As a result of the large limestone deposits available in Poland, the low cost of reagent acquisition for the large-scale technological use and relatively well-documented processes of flue gas desulfurization (FGD) technologies based on limestone sorbent slurry, wet scrubbing desulfurization is a method of choice in Poland for flue gas treatment in energy production facilities, including power plants and industrial systems. The efficiency of FGD using the above method depends on several technological and kinetic parameters, particularly on the pH value of the sorbent (i.e., ground limestone suspended in water). Consequently, many studies in Poland and abroad address the impact of various parameters on the pH value of the sorbent suspension, such as the average diameter of sorbent particles (related to the limestone pulverization degree), sorbent quality (in terms of pure calcium carbonate [CaCO₃] content of the sorbent material), stoichiometric surfeit of CaCO₃ in relation to sulfur dioxide (SO₂) absorbed from flue gas circulating in the absorption node, time of absorption slurry retention in the absorber tank, chlorine ion concentration in sorbent slurry, and concentration of dissolved metal salts (Na, K, Mg, Fe, Al, and others). This study discusses the results of laboratory-scale tests conducted to establish the effect of the above parameters on the pH value of limestone slurry circulating in the SO₂ absorption node. On the basis of the test results, a correlation equation was postulated to help maintain the desirable pH value at the design phase of the wet FGD process. The postulated equation displays good coincidence between calculated pH values and those obtained using laboratory measurements.     

Performance of Copper Chloride-Impregnated Sorbents on Mercury Vapor Control in an Entrained-Flow Reactor System

Abstract

An entrained-flow system has been designed and constructed to simulate in-flight mercury (Hg) capture by sorbent injection in ducts of coal-fired utility plants. The test conditions of 1.2-sec residence time, 140 °C gas temperature, 6.7 m/sec (22 ft/sec) gas velocity, and 0–0.24 g/m³ (0–15 lbs of sorbent per 1 million actual cubic feet of flue gas [lb/MMacf]) sorbent injection rates were chosen to simulate conditions in the ducts. Four kinds of sorbents were used in this study. Darco Hg-LH served as a benchmark sorbent with which Hg control capability of other sorbents could be compared. Also, Darco-FGD was used as a representative raw activated carbon sorbent. Two different copper chloride-impregnated sorbents were developed in our laboratory and tested in the entrained-flow system to examine the possibility of using these sorbents at coal-fired power plants. The test results showed that one of the copper chloride sorbents has remarkable elemental mercury (Hg⁰) oxidation capability, and the other sorbent demonstrated a better performance in Hg removal than Darco Hg-LH.     

利用太阳能驱动的一体化氧化沟的运行方式

污水处理的高能耗和新能源利用已引起人们的关注,本文根据太阳光照强度的周期变化和农村污水昼夜排放量悬殊的特征,提出了一种新型的利用无蓄电池太阳能光伏系统驱动的污水生物处理系统,可有效降低太阳能光伏系统的成本。生物反应器是一个双沟式一体化氧化沟。按照启动的用电设备的数量,一体化氧化沟具有5种运行方式。在不同的运行方式下,一体化氧化沟的内沟和外沟具有不同的功能,其中运行方式3到运行方式5对污染物去除效率最高。采用阶梯型电量输出模式,可以充分利用太阳能,并保障一体化氧化沟的高效运行时间。在160 d的连续运行实验中,COD、氨氮、总氮和总磷的平均去除率分别为87.8%、98.4%、68.7%和80.3%。证明无蓄电池太阳能光伏系统驱动污水生物反应器处理农村分散污水是可行的。     

ChemChar process for carbon re-activation

The ChemChar reverse-burn gasification process was evaluated to determine its feasibility for use in the regeneration of spent activated carbon. This non-incinerative, thermochemical gasification process pyrolyzes the sorbed wastes and restores the sorptive capacity of the carbon in one energy-efficient step. The effects of moisture and supplemental fuel addition on regeneration were determined with a laboratory-scale reactor and a flow-through assay method was developed for determining regeneration effectiveness. The process produces good quality regenerated carbon simply and inexpensively with a minimum of carbon loss. Carbons can be regenerated several times and the method is non-polluting.     

Modeling sorbent injection for mercury control in baghouse filters: II--pilot-scale studies and model evaluation

Activated carbon injection for Hg control in a 500-lb/hr pilot-scale coal-fired furnace equipped with a fabric filter for particulate control was evaluated at different operating conditions. The pilot-scale tests showed that Hg removal was improved at lower temperatures and higher C/Hg ratios. The two-stage mathematical model developed to describe Hg removal using powdered activated carbon injection upstream of a baghouse filter was used to obtain Langmuir isotherm parameters as a function of temperature by fitting the model to a subset of experimental data. The predictive capability of the model was then tested by comparing model calculations with additional experimental data from this system obtained using different operating temperatures and sorbent to Hg ratios. Model predictions were in good agreement with experimentally measured Hg removal efficiency. Based on the model predictions, Hg removal in the duct appears to be limited and higher C/Hg ratio, lower operating temperature, and longer cleaning cycle of the baghouse filter should be utilized to achieve higher Hg removal in this system.     

Biosorption of lead(II) in aqueous solution by spent mushroom Tricholoma lobayense

The biosorption of lead(II) ions in both simulated and real wastewater by spent mushroom Tricholoma lobayense, was studied in this work. The results show a biomass with a high potential for removing lead ions from wastewater. The optimum pH for the adsorption is 4, and the adsorption process is fast. The best sorbent mass of the biomaterial is 5 g/L with an initial lead(II) concentration of 1 mmol/L. The process follows the Langmuir isotherm model, and the biosorption capacity of lead ions reaches to 210 mg/g, which is higher than many biosorbents previously studied. The mechanism of biosorption may be mainly attributed to ion exchange. The FT-IR study identifies the functional groups responsible for this process. A scanning electron microscope showed a significant change of the sorbent surface after the biosorption process. The energy dispersive elemental analysis also confirmed the adsorption of lead(II) ions.     

Preliminary estimates of performance and cost of mercury control technology applications on electric utility boilers.

Under the Clean Air Act Amendments of 1990, the U.S. Environmental Protection Agency (EPA) determined that regulation of mercury emissions from coal-fired power plants is appropriate and necessary. To aid in this determination, preliminary estimates of the performance and cost of powdered activated carbon (PAC) injection-based mercury control technologies were developed. This paper presents these estimates and develops projections of costs for future applications. Cost estimates were developed using PAC to achieve a minimum of 80% mercury removal at plants using electrostatic precipitators and a minimum of 90% removal at plants using fabric filters. These estimates ranged from 0.305 to 3.783 mills/kWh. However, the higher costs were associated with a minority of plants using hot-side electrostatic precipitators (HESPs). If these costs are excluded, the estimates range from 0.305 to 1.915 mills/kWh. Cost projections developed using a composite lime-PAC sorbent for mercury removal ranged from 0.183 to 2.270 mills/kWh, with the higher costs being associated with a minority of plants that used HESPs.     

白云石的硫化氢高温脱除性能研究

用天然白云石制备了半焙烧白云石和全焙烧白云石,并在固定床上对这些白云石进行硫化氢的高温脱除性栽能研究,同时考察了反应温度、空速、粒子粒径对白云石脱硫性能的影响.用X射线衍射(XRD)、热重分析(TG)和气体吸附等测试手段,对脱硫剂的物相组成、结构、比表面积和孔容进行了表征.结果表明,白云石是一种很好的吸硫剂.在同样条件下,3种白云石中半焙烧白云石具有最好的脱硫效果;而对于同一种白云石,反应条件的差异也会导致其脱硫效果的变化.白云石的脱硫性能与其微观结构有密切关系.     

Asbestos: Rationale Behind A Proposed Air Quality Standard

A computerized simulation model has been developed to compute energy requirements of a limestone slurry flue gas desulfurization (FGD) system as a function of FGD system design parameters, power plant characteristics, coal properties, and sulfur dioxide emission regulation. Results are illustrated for a "base case" plant of 500 MW, burning 3.5% sulfur coal, meeting the federal new source performance standard of 1.2 lb SO₂/10⁶ Btu. The flue gas is cleaned by an electrostatic precipitator followed by a limestone FGD system with a TCA scrubbing vessel and an optimized in-line steam reheater. The total FGD system energy requirement for this case was found to be 3.4% of the total energy input to the boiler. Sensitivity analyses were then performed in which the nominal values of ten system parameters were individually varied. This caused the total FGD system energy requirement to vary between 2.5 % and 6.1 % of the gross plant output for the range of parameters tested. The most sensitive parameters were found to be scrubbing slurry pH, which affects pumping requirements, and stack gas exit temperature, which affects reheat requirements. In all cases, FGD energy requirements were minimized when the SO₂ emission standard was met by partially bypassing the scrubber. In light of the recent Clean Air Act Amendments this option may not be feasible in the future.     

半干法烟气脱硫新技术——粉末-颗粒喷动床技术

粉末 颗粒喷动床 (powder particlespoutedbed ,PPSB)是近几年来由日本研究人员开发的一种新的半干法烟气脱硫技术。本文介绍了PPSB的基本原理、优点以及在试验条件下所得到的影响因素和适宜的运行方式。PPSB在系统结构、废物处理、操作和费用方面比湿法有所提高 ,同时又比干法和其他半干法的去除率和吸收剂的利用率高。此外 ,对吸收剂研究结果表明 ,石灰石的脱硫效率虽然不及石灰 ,但是由于PPSB中吸收剂的停留时间长 ,气、固、液三相接触好的特点以及可以对石灰石进行研磨 ,因此 ,利用石灰石作吸收剂的PPSB完全可以达到理想的脱硫效率 ,同时也可以保持较好的经济性。但是 ,目前还没有大规模的试验和应用。所以PPSB是一项十分值得进一步开发和应用的烟气脱硫新技术。     

废铅蓄电池回收的节能降碳案例分析

为了解我国废铅蓄电池回收过程的节能降碳现状,以典型废铅蓄电池回收工艺为研究对象,分析了废铅蓄电池回收过程的产品综合能耗和碳排放情况。结果表明,案例企业的单位产品综合能耗 (当量能耗) 为98.35 kgce·t⁻¹;天然气消耗是最大的能耗来源;铅膏熔炼工序是废铅蓄电池回收过程中产品综合能耗和碳排放量最大的工序;焦粉作为还原剂进入熔炼工序的排放是最主要的碳排放源。在燃料燃烧、能源作为原材料、净购入电力和热力方面,能耗和碳排放量核算是线性相关的,在上述方面寻求节能措施可使废铅蓄电池回收企业实现同时降碳。此外,碳酸盐引起的过程排放和耗能工质也会影响企业的节能降碳效果,建议在后续的核算指南中进行统一规定。本研究结果可为废铅蓄电池回收过程的节能降碳提供参考。     

Preliminary Estimates of Performance and Cost of Mercury Control Technology Applications on Electric Utility Boilers

ABSTRACT

Under the Clean Air Act Amendments of 1990, the U.S. Environmental Protection Agency (EPA) determined that regulation of mercury emissions from coal-fired power plants is appropriate and necessary. To aid in this determination, preliminary estimates of the performance and cost of powdered activated carbon (PAC) injection-based mercury control technologies were developed. This paper presents these estimates and develops projections of costs for future applications.

Cost estimates were developed using PAC to achieve a minimum of 80% mercury removal at plants using electrostatic precipitators and a minimum of 90% removal at plants using fabric filters. These estimates ranged from 0.305 to 3.783 mills/kWh. However, the higher costs were associated with a minority of plants using hot-side electrostatic precipitators (HESPs). If these costs are excluded, the estimates range from 0.305 to 1.915 mills/kWh. Cost projections developed using a composite lime-PAC sorbent for mercury removal ranged from 0.183 to 2.270 mills/kWh, with the higher costs being associated with a minority of plants that used HESPs.     

一体式PN/A耦合EBPR工艺高效低耗处理实际低C/N主流城市污水

针对低C/N城市污水脱氮除磷因碳源不足存在能耗、药耗高以及脱氮除磷效率低等问题,开发一体式短程硝化/厌氧氨氧化 (PN/A) 耦合强化生物除磷工艺 (EBPR) ,以降低碳源消耗和能耗、提高脱氮除磷效率,从而实现高效低耗减污降碳。通过构建悬浮污泥和生物膜共存的混合系统,采用厌氧-好氧运行模式以及间歇曝气,考察短程硝化/厌氧氨氧化与强化生物除磷过程的耦合效果。结果表明,反应器能长期稳定运行,出水总无机氮 (TIN) 质量浓度稳定低于4 mg·L⁻¹,溶解态磷 (DP) 质量浓度约0.2 mg·L⁻¹,TIN平均去除率大于90%,DP的平均去除率大于85%,平均脱氮负荷为53 mg·(g·d)⁻¹,强化间歇曝气能够在系统内实现NOB抑制,亚硝氮积累率可达60%以上,甚至100%。控制悬浮污泥好氧污泥龄为3.5 d,NOB由悬浮污泥向填料转移。由于生物膜传质受限,系统的亚硝氮积累率并未受到影响。该系统内厌氧氨氧化活性提高了5倍,厌氧氨氧化菌以Candidatus Brocadia为主,相对丰度为1.1%,较主流条件下提高了2.75倍。本研究结果证实了主流条件下厌氧氨氧化与传统脱氮除磷工艺耦合的可行性,这表明此耦合工艺具备更好应对水质波动的能力,能保证稳定良好的出水水质。该案例可为低C/N城市污水实现高效低耗减污降碳的脱氮除磷提供参考。     

Assessment of Dry Sorbenf Emission Control Technologies Part II. Applications

The injection of dry alkaline compounds into the furnace or post-furnace regions of utility boilers to reduce SO₂ is currently under development as a lower cost option to conventional flue gas desulfurization technology. Part I of this paper focused on the science and process development of the various dry sorbent technologies. Part II will address applications of these technologies, including SO₂ removals in full-scale boilers, methodologies for designing sorbent injection systems, power plant impacts, process integration issues, and cost.

Because the dry technologies use the furnace and/or ducts as the chemical contactor, potential impacts on power plant operation and reliability are as critical in assessing the commercial applicability of each technology as SO₂ removal and sorbent utilization. Consequently, the technical and economic feasibility of the various dry processes is highly site specific.     

离子交换生物脱氮组合工艺去除饮用水中硝酸盐

硝酸盐污染是饮用水行业面临的一大问题。为此,利用小试实验研究了不同树脂类型对硝酸盐的去除效果及相关的影响因素,以及生物膜系统对树脂再生废水的处理效能,建立了使用离子交换和生物脱氮组合工艺去除饮用水中硝酸盐的方法,优化了工艺参数。结果表明：优选的除硝酸盐树脂选择性强,最佳接触时间为15~20 min,可适应不同进水硝酸盐浓度;采用10%的NaCl溶液再生,再生效率可达90%以上;生物脱氮系统能够高效去除再生废水中的硝酸盐,且亚硝酸盐、氨氮和有机物没有明显积累,可循环用于树脂再生,在9次循环再生周期内,对树脂再生效能的影响很小,再生效率仍达85%以上。该组合工艺实现了硝酸盐的高效去除,以及树脂再生废水的生物脱氮与循环利用。