Energy consumption model and energy efficiency evaluation for CNC continuous generating grinding machine tools

Abstract

Machine tool, which is the basis energy consumed device in manufacturing system, its energy consumption model and energy efficiency evaluation are the prerequisites for energy saving in manufacturing. Considering the multi-energy-sources features,analysed the mathematical model of a CNC continuous generating grinding machine tool from the view of energy constitute. The energy sources of a CNC continuous generating grinding machine tool are classified into gear grinding system, grinding wheel dressing system and auxiliary system. Based on the power balance equations of energy flow, the energy flow system of a CNC continuous generating grinding machine tool is established. And then the energy consumption mathematical model of a CNC continuous generating grinding machine tool is set up by combining the power balance equations with the operating features of three kinds of energy sources. The case study shows that the proposed energy consumption model can provide fundamental support for energy consumption forecasting, energy efficiency analysis and energy-saving optimisation during the machine tool operation process.     

Design methodology for active disassembly based on the decapitated head method

Due to the characteristic that shape memory materials can quickly return to their original shape and have large deformation, such materials can be used as the connection in active disassembly devices. However, existing active disassembly devices typically require two moulding steps and complicated machining processes that result in high manufacturing cost. The active disassembly device based on the proposed decapitated head method has only one moulding step and lower manufacturing cost. Its disassembly mode is local damage disassembly, which can decrease the active disassembly cost and improve disassembly efficiency. This paper describes the active disassembly theory and the design methodology based on the decapitated head method, and then analyses the design criteria and feasibility of this method with a real case study.     

A holistic approach to achieving energy efficiency for interoperable machining systems

In the twenty-first century, the continuous demand in energy resource has put sustainability on the agenda of many businesses. This is particularly true for the manufacturing industry, where a large amount of energy is consumed to sustain daily operations. This paper studies energy-efficient computer numerical control machining systems. To achieve overall energy efficiency in machining systems, several activities are involved as in the proposed research framework of a global energy-efficient machining system (GEMS). These activities are described as modules, i.e. energy monitoring, energy analysis and optimisation, energy-based optimal control and energy-enriched database. In a GEMS, one critical issue is data interoperability. Seamless data sharing enables collaboration for improving energy efficiency. Using the EXPRESS language, energy data models are proposed for each module in the GEMS, and integrated with the existing STEP-NC (STandard for Exchange of Produce-compliant Numerical Control) standards. Two case studies are presented to demonstrate how the proposed data models may be used. One study updates an existing production file to include general energy information for auditing or reviewing purposes; the other study maintains machine tool energy profiles in a database. Many other energy-efficient activities, e.g. online energy optimisation, can be realised with the proposed data models. The present study proved that interoperable energy information can enhance the energy-efficient performance of a machining system.     

Cost-effectiveness of recycling and recirculation of natural and energy resources based on the equality principle

A cost structure is proposed for optimizing the recirculation and recycling of commodities and energy usage considering regional, national and global operating scales. The methodology proposed involves business administration theory and economics and employs the previously introduced equality principle and the model for efficient use of resources for optimal production economy (EUROPE) to impose shadow costs on unwanted material wastes and energy residuals that produce economic incentives to reduce such wastes at the source. A case study presents the practical application of the proposed theory in a national and a global context. It is concluded that the presented methodology is useful for increasing the cost-effectiveness and optimizing recirculation and recycling in the usage of energy resources and natural resources in general. Profitability increases, technology is advanced and environmental conditions improve simultaneously through the application of the EUROPE model to analyze government policy related to the recirculation and recycling of solid wastes and energy. Furthermore, the equity of the distribution of such recirculation and recycling facilities is improved. The developed methods are useful information support tools for decision-making in the management of energy and other natural resources with emphasis on the economics of recirculated and recycled residuals.     

Computational energy estimation tools for machining operations during preliminary design

The aim of this paper is to develop computational machining energy estimation tools during the early design stage of product development. In the preliminary or embodiment design, a product's shape and materials are determined. At this stage, it is crucial for a designer to be able to compare alternative designs and materials based on many different criteria, such as cost, functionality, energy, etc. Automated tools for estimating energy consumption that could later be used to integrate with CAD/CAM systems are in demand. This study presents computational tools for estimating the energy consumption of machining operations during the early design phase. The computational tools utilize a preliminary computer representation of a product (CAD model), its material and candidate machining operations to automatically analyse and estimate a range of energy consumption during machining operations. Detailed steps for computing turning and milling energy consumption are presented. Case studies of both parts and assemblies were conducted to test the validity of the tools and to evaluate the performance of the tools. Environmental impacts such as carbon weight will also be estimated. The computation tools will assist users with little knowledge about energy computations to estimate energy consumption during the design stage. Such energy estimation can be used to redesign parts and assemblies, leading to the development of products with reduced machining energy. The computation tools are part of a larger research on estimating energy consumption throughout a product's life cycle.     

我国减缓碳排放的近期形势与远期趋势分析

近3年来我国面临GDP能源强度呈上升趋势，能源消费及相应CO2排放增长对世界减缓碳排放的形势产生了更大影响的新的形势，从长远发展趋势看，我国当前由于工业特别是重化工业在国民经济结构中急剧增加引起的GDP能源强度阶跃性增长将随产业结构的稳定两平缓，并且随产业结构的优化和产业技术升级及高附加值产品比例提高而再度呈持续稳定下降的趋势。我国在现代化道路中与发达国家的历程相比，可以走更为节约能源和减少CO2排放的道路。但由于中国人口众多，和平发展的规模大、速度快，而且时间比发达国家滞后半个世纪以上，我国为实现现代化所必需的能源消费和CO2排放的增长会对全球的碳排放增长产生重大影响。这将使我国未来经济发展面临极为不利的外部环境。     

江苏农村地区能源消费与可持续发展

江苏是中国经济发展较为迅速的省份 ,为了研究农村地区经济发展过程中能源消费的变化规律 ,本文在大量调查数据分析的基础上 ,对江苏农村地区乡镇工业、农村生活和农业生产能源消费水平和结构及其发展变化进行了研究 ,提出了农村地区能源问题的可持续发展战略     

Energy consumption,emissions and economic growth in Bahrain

This study examines the Granger causality relationships between economic growth, energy consumption and emissions, from 1980 to 2007 in Bahrain, controlling for capital and urban population using Toda and Yamamoto’s approach. It was found that there is unilateral causality which runs from urban population, economic growth, capital and energy consumption to environment. Further, we found strong support for causality running from economic growth to energy consumption, emissions and capital. The existence of these linkages suggests that the government of Bahrain may pursue energy efficiency strategies and carbon emissions reduction policy in the long run without impeding economic growth. Additionally, the long run pursuit of high economic growth given sustained increases in energy efficiency may also reduce CO₂ emissions intensity per unit of her GDP.     

火法炼铜能耗与碳排放情景分析——基于生命周期的视角

以火法炼铜全生命周期过程为研究对象,采用生命周期评价(LCA)方法,定量评价不同熔炼工艺生产铜过程的能源消耗和温室气体排放,并应用情景分析法,对2020年我国火法炼铜不同工艺技术结构下的能耗与碳排放强度进行比较,旨在为铜冶炼行业的结构调整与优化升级提供决策支持。结果表明,基于鼓风熔炼、闪速熔炼和熔池熔炼工艺的火法生产铜过程的能耗分别为147.80×103,96.68×103,104.20×103MJ;其碳排放强度分别为15.32×103,8.99×103,10.01×103kg CO2当量。设定的4种情景的能耗分别为111.60×103,103.37×103,101.19×103,99.69×103MJ;其碳排放强度分别为10.87×103,9.87×103,9.60×103,9.40×103kg CO2当量。由此可知,传统工艺鼓风炉熔炼较闪速熔炼及熔池熔炼的能耗更高,且导致了更多的温室气体排放。因此,大力发展闪速熔炼及熔池熔炼技术对降低铜生命周期的能耗及碳排放具有重要意义,彻底淘汰传统熔炼工艺,推广先进熔炼技术是减少火法铜生产环境影响的迫切任务。     

The impact of energy awareness on energy efficiency

The increasing levels of global warming, depleting sources of fossil fuels and increasing energy costs are all having a large detrimental effect on today's society. Many efforts are being made to try and increase energy efficiency all over the world. One of the major problems is unnecessary and excessive energy utilisation. This problem has been identified by Loughborough University and they are making efforts to try and reduce energy wastage. One of their strategies, used up until recently, involved increasing energy awareness within students in halls of residence by means of a reward system called the Residential Halls Energy Efficiency League (Imago Services, Loughborough Students Union, Estates Services 2006). This scheme managed to reduce energy consumption by up to 10%, saving an estimated £9000 in only 52 days. Can those results be improved by targeting students more specifically? How much energy can be saved by increasing energy awareness?     

Carbon weight analysis for machining operation and allocation for redesign

The objective of this research paper is to explore and develop a new methodology for computing carbon weight (CW) – often referred to as carbon footprint, in manufacturing processes from part level to assembly level. In this initial study, we focused on machining operations, specifically turning and milling, for computing CW. Our initial study demonstrates that CW can be computed using either actual measured data from process level information or from initial material and manufacturing process information. In mechanical design, tolerance analysis principles extend from design to manufacturing and tolerances accumulate for parts and processes. By extending this notion to CW, we apply mechanical tolerancing principles for computing worst case and statistical case CW of a product. We call this the CW tolerance approach (CWTA). Two case studies demonstrate the computation of CW. Based on the tolerance allocation concepts; CW allocation is also demonstrated through specific redesign examples. CWTA helps in identifying carbon intensive parts/processes and can be used to make appropriate design decisions.     

城镇化对工业能源消费的门槛效应研究——以长江经济带省份为例

高效能源利用是推动工业发展,进而促使城镇格局演化的重要催化剂,同时城镇化的高速发展对工业能源的消费结构和利用效率提出了进一步的要求,这必将影响到低碳城市建设和环境保护等生态责任目标的实现。选取2003—2012年长江经济带11个省份(直辖市)的相关数据,运用门槛模型对城镇化率、城镇居民人均总收入、能源工业投资、工业总产值、城市人口密度、产业结构等影响工业能源消费的因素进行分析,重点研究城镇化率和工业能源消费的非线性关系和相应的地区差异。结果表明:(1)长江经济带城镇化发展存在着明显的地区差异,上海、浙江等东部地区城镇化发展速度和水平明显优于云南、贵州等中西部地区。云南和贵州2012年的城镇化率远远低于2003年上海、浙江的城镇化率,显示出长江上游和下游之间存在着巨大的发展水平差距。(2)城镇化对工业能源消费存在显著的门槛效应,以城镇化率为门槛变量,存在两个结构变化点,分别为36.9%和48.3%。(3)在第一个门槛点前,城镇化对工业能源消费起抑制作用,前期城镇化的发展导致资源和人口的集聚效应明显,资源的利用效率和配置效率得到提升,从而抑制工业能源消费。在越过第二个门槛点后,城镇化对工业能源消费起正向作用,此时工业的发展和生活消费水准的提升对能源消费提出了更多的要求。最后为促进长江经济带城镇化和工业低碳化的协调发展,提出以下建议:加快长江经济带沿线各省份联动发展,缩小城镇化发展差异;针对城镇化率和工业能源消费的非线性关系,采取相应的措施引导和控制工业能源消费的变化趋势;协调城镇化进程和地区工业能源消耗,促进城镇化的健康发展。     

Threshold effects of renewable energy consumption on economic growth under energy transformation

China proposed that non-fossil energy consumption account for 20% in total energy consumption. EU increased the target of renewable energy consumption share from 27% to 35% in 2030.Energy transformation and increasing renewable energy consumption are important energy strategies for all countries at present. Then, is the impact of renewable energy consumption on economic growth positive or negative? Are there any differences in the direction or magnitude of the impact among countries or regions, and what are the determinants behind them? We apply panel threshold effect model to test threshold effects of renewable energy consumption on economic growth of EU. Empirical result shows: first, the impact of renewable energy consumption on economic growth is negative. Second, renewable energy consumption has significant threshold effects on economic growth. Third, now, energy consumption intensity and GDP per capita of most EU members are in the appropriate threshold regimes. In contrast, more and more EU members are in the high-subsidy group. Fourth, the average annual growth rates of renewable energy consumption showed no significant difference between high-subsidy and lowsubsidy countries from 1990 to 2014. Therefore, subsidy with high economic cost is not the onlyeffective means to increase renewable energy consumption.     

中国典型资源型地区能源消耗与经济增长动态关系研究

随着国内外经济环境的复杂变化,中国资源型地区经济结构转型困难加剧。对资源型地区能源消耗与经济增长之间的关系进行研究,可以帮助该类型地区厘清经济发展过程中的能源消耗现状,对于优化资源型地区经济转型之路具有重要现实意义。本文以中国典型资源型地区山西省、黑龙江省、吉林省、辽宁省为例,选取1985—2014年数据,利用格兰杰因果分析对研究区能源消耗与经济增长之间的动态关系进行了研究。研究结果表明:1山西省表现出从经济增长到能源消耗的单向因果关系,黑龙江省与辽宁省表现出从能源消耗到经济增长的单向因果关系,吉林省表现出能源消耗与经济增长的双向因果关系;2山西省、黑龙江省、辽宁省都表现出从煤炭消耗到经济增长的单向因果关系,吉林省表现出煤炭消耗到经济增长的双向因果关系;3典型资源型地区都表现出从能源消耗到煤炭消耗的单向因果关系。4资源型地区转型务必将落实供给侧改革摆在发展首位。山西省应在提高能源使用效率的基础上选择集约化、低载能的新兴产业,黑龙江省与辽宁省应加大新能源的开发与产业化进程,产业应向高端装备制造业、现代服务业等产品附加值高、能源消耗少、环境污染小的产业转型,吉林省的重工业发展要以油气能源替代煤炭资源,在降低产业能耗的同时加速扶持已经相对成熟的替代产业,减少产业转型对于地区经济产生的负面影响。     

中国农村居民煤炭消费及影响因素研究

农村居民煤炭消费牵涉到农村居民生活方式与能源转型、北方供暖清洁化改革、大气污染治理等重大改革实践,如何准确理解和研判现有的农村居民煤炭消费现状,并进而识别出科学、有效的减煤措施,已成为改善农村居民能源结构、治理农村地区煤炭消费、改善北方地区大气质量的重要手段之一。然而,现有对农村居民煤炭消费的统计数据可能存在一定低估,基础性数据的匮乏与不足严重阻碍了科学研究和公共决策。为了准确了解我国农村居民煤炭消费的现状、特征与空间分布,本文采用第三次中国家庭能源消费调查数据对农村居民的煤炭消费进行了核算,并针对户均煤炭消费量和地区农村居民煤炭消费总量进行了比较,在此基础上还考察了气候差异、资源禀赋、收入水平等因素对农村居民煤炭需求的影响。研究结果表明,2014年中国农村居民生活用煤炭消费总量为6 585.7万tce,平均每户煤炭消费量为347.2 kgce,其中供暖用煤占比96.9%,烹饪用煤占比3.1%。各省的户均煤炭消费和煤炭消费总量呈现显著的空间差异,其中:东北、西部地区农村居民户均煤炭消费量显著高于其他地区,北京及周边的河北、山东、山西、内蒙、辽宁和天津7个省、市的农村居民共消费了全国55%的农村生活用煤,其中北京周边的河北、山东和山西三省农村居民消费了全国46.6%的农村煤炭消费。地区煤炭资源禀赋、农村居民住房面积与供暖用煤需求显著正相关,而冬季户外温度、居民收入水平同煤炭需求之间关系不显著。未来政府应通过改善农村居民民生需求、推动农村能源转型、提高农村能源统计水平等途径来有效治理农村散煤消费。     

Treating design uncertainty in the application of Eco-indicator 99 with Monte Carlo simulation and fuzzy intervals

In incremental eco-design improvements, design engineers attempt to modify an existing product via some eco-design measures to reduce the product’s environmental impacts (e.g. reduction of material usage and energy consumption). In this process, several design concepts can be proposed, and concept selection is required to allocate resources sensibly to promising design concepts only. In this context, the research purpose is to estimate the environmental impacts of each concept given the uncertainty of design information. In the proposed methodology, the fuzzy interval arithmetic is used to specify and propagate imprecise design information. Then, the centroid concept is applied to model different views of imprecision (i.e. pessimistic, balanced and optimistic) associated with fuzzy impact assessment. Accordingly, a decision scheme is developed to support concept selection and suggest the potential areas for further eco-design improvements. A coffee maker is used as an example to demonstrate the proposed methodology. Also, the Monte Carlo Simulation is applied for the same example to compare the numerical outcomes by the fuzzy interval approach.     

中国各省区单位GDP/IAV能耗强度结构模型

选取2007年中国各省市自治区单位GDP能耗、单位工业增加值能耗和相关的经济指标数据,从经济发展、能源工业产值占相应省区GDP的比重等方面分析了2007年中国各省市区能耗现状,结果发现:我国经济较发达的省区单位GDP能耗和单位工业增加值能耗较低,经济较落后的省区这两种能耗指标较高;能源工业产值占相应省区GDP的比重越大,这两种能耗指标值越大。由此建立单位GDP能耗或单位IAV能耗与经济发展水平、能源工业产值占相应省区GDP的比重三者之间的结构模型,同时基于单位GDP能耗和单位IAV能耗,分别将中国各省区分为4种类型,并构建了二维矩阵表,据此对其产生的原因进行了分析,并提出建议。     

美国居民生活用能状况与趋势:30年微观调查数据分析

随着居民部门用能快速增长,各国都在致力于观察本国居民能源消费特征以减少碳排放,特别是发达国家。本文应用近30年的微观调查数据分析美国居民能源消费现状和趋势,为发展中国家提供一些借鉴意义。从总量上看,伴随着人口、家庭数量和建筑面积的上升,能源消费总量变化较小,趋于稳定;人均用能则呈下降趋势。从用能结构来看,以天然气和电力为主,2009年分别占比44%和41%;近30年来天然气占比小幅下降,电力占比上升明显;完善的天然气设施和电力服务体系使得能源可获得性高。从用途分类来看,取暖和家电占绝大比例,2009年分别占比41%和35%;取暖用能近30年来出现平缓下降趋势,燃料来源70%是天然气;家电设备用能占比明显上升,增长近1倍;制冷占比较小,近年出现小幅上升;热水用能则比较稳定。家庭炊事燃料以电力和天然气为主,2009年分别占比60%和34%。近30年,家用电器保有量和能源效率有显著提高。建筑用能方面,美国房屋服务时间长,后期建筑房屋在保温性能方面高于早期房屋,单位面积耗能下降。美国居民享受着较高水平的能源服务,能源消费总量在近30年没有明显变化,这和能源效率的提高有着密切关系;如完善的"能源之星"项目是一个强有力的措施,以及完善的能源统计制度为能源分析提供了有力的数据支撑。相比,中国存在居民炊事用能固体燃料占比较高、建筑服务周期短、建筑材料耗能比重大等问题。建议中国政府进一步完善能源统计制度、推行农村能源扶持项目和能源标识、加强建筑规划、落实建筑能耗标准。     

Research on Energy Consumption Evaluation Combined with Endogenous Pollutants of China Based on Entropy-Topsis

The traditional evaluation of energy consumption mostly introduces pollutants as a negative economic output into evaluating model,ignoring the configuration relationship among the energy input,pollutants as well as economic output.This paper considers the overall process of energy consumption and constructs an evaluation indication system of energy consumption level combined with endogenous pollutants based on entropytopsis method,then makes empirical research.The results show that China’s energy consumption level presents a fluctuant rise in the premise of emission.Energy consumption level depends on the relationship among energy input,pollutants and economic output.The raise of energy consumption level should not increase economic output and reduce pollutant emission at the expense of environment.Finally,the whole paper puts forward the countermeasures to improve the overall level of energy consumption.     

Research on Energy Consumption Evaluation Combined with Endogenous Pollutants of China Based on Entropy-Topsis

Abstract

The traditional evaluation of energy consumption mostly introduces pollutants as a negative economic output into evaluating model, ignoring the configuration relationship among the energy input, pollutants as well as economic output. This paper considers the overall process of energy consumption and constructs an evaluation indication system of energy consumption level combined with endogenous pollutants based on entropytopsis method, then makes empirical research. The results show that China’s energy consumption level presents a fluctuant rise in the premise of emission. Energy consumption level depends on the relationship among energy input, pollutants and economic output. The raise of energy consumption level should not increase economic output and reduce pollutant emission at the expense of environment. Finally, the whole paper puts forward the countermeasures to improve the overall level of energy consumption.