共查询到20条相似文献,搜索用时 78 毫秒
1.
2.
本文结合实例,运用拉深变形总抗力和拉深承载能力的概念对拉深工作中的破裂问题进行了分析计算。指出了工件材料机械性能和工艺参数等因素在拉深工作中所起的作用,尤其着重讨论了凸、凹模圆角半径对拉深工作的影响,指出了拉深工作中确定凸、凹模圆角半径应遵循的工艺条件。 相似文献
3.
拉深系数是封头在拉深过程中的重要参数,它直接影响封头的加工质量,本文从七个方面对拉深系数进行探讨;从而使拉深系数的选用趋于合理。 相似文献
4.
5.
6.
在盒形件拉深的毛坯设计和工艺设计中首先需要判定零件在盒形件拉深分区中的位置。在建立盒形件拉深系统的过程中 ,建立了拉深分区的计算机辅助判定系统 ,包括分区判定的数学模型的建立和软件程序的编制 ,并给出了判定实例。 相似文献
7.
8.
9.
根据直通型精细深拉深小件的工艺特点,提出并实现了一个深拉深实验平台,在这个基础上,推出了材料为430不锈钢、304不锈钢、1050(1060)合金铝、3003合金铝,且形状各异的大量深拉深件. 相似文献
10.
11.
12.
分析了常见的2种变薄拉深方法,指出要克服板料与模具接触面间由于强烈的摩擦造成磨损、烧粘、卡咬使模具失效,必须要进行有效的润滑。较详细的论述了变薄拉深时的润滑的机理和模具设计要点。 相似文献
13.
Jenn-Terng Gau Sujith Teegala Kun-Min Huang Tun-Jen Hsiao Bor-Tsuen Lin 《Journal of Manufacturing Processes》2013,15(2):298-305
The needs of stainless steel 304 micro cups have been increasing tremendously due to the trend of miniaturization in medical and electronic devices, etc. For application purpose, it is highly desired to have stainless steel micro cups with high CH/OD (cup height/outer diameter) ratios. Due to the constraints of the limit draw ratio (LDR) of stainless steel 304 sheets in micro deep drawing, forming a micro cup with high CH/OD ratio at room temperature cannot be achieved by using a single stage deep drawing die. A process consisting of one micro deep drawing and two ironing stages was proposed for achieving this goal; three micro dies were designed, fabricated and used for experimental validation. A series of experiments were conducted by using the stainless steel 304 sheets of 200 μm thickness annealed at four different temperatures to understand the influence of size effects on this process for generating knowledge, know-how and technologies to form high quality stainless steel micro cups with large CH/OD ratio. No lubricant was used in this study. It was proven that the proposed process is a robust process as long as the sheets are annealed at the temperature no less than 900 °C for more than 3 min. 相似文献
14.
15.
《Journal of Manufacturing Processes》2000,2(4):258-269
Laser forming, a novel manufacturing method for bending sheet metal first reported in 1985, has been investigated as an alternative to hot brake forming (industry standard) of titanium sheet parts for the aircraft industry. Laser forming involves scanning a focused or partially defocused laser beam over the surface of a titanium workpiece to cause localized heating along the bend line and angular deflection toward the beam. The main advantage that laser forming has over conventional brake forming is increased process flexibility. An experimental investigation of this process (primarily designed experiments) met the following objectives: identified the response variables related to change in geometry (bend angle) and material microstructure; characterized the influence of process variables (scanning speed, beam diameter, laser power) on these response variables; determined the degree of controllability over the process variables; and evaluated the suitability of laser forming for the aircraft industry (most important), all with respect to titanium sheet. It has been determined that laser forming with an Nd:YAG laser is a controllable, flexible manufacturing process for titanium sheet bending. Unfortunately, these advantages over traditional hot brake forming are overshadowed by the fact that, with regard to forming with titanium, laser forming is significantly slower and more labor and energy intensive, and results in unacceptable material properties at the bend line according to aircraft industry standards. These findings cast doubt over the assertions of some researchers that laser forming may be a viable manufacturing process for parts made in small batches. Instead, it appears that it may be best suited for rapid prototyping of sheet metal parts. 相似文献
16.
17.
《Journal of Manufacturing Processes》2014,16(2):312-319
The majority of the research activities in the area of warm forming are concentrated on demonstrating or simulating the improved formability associated with forming lightweight materials such as aluminum alloys at elevated temperatures. However, the ability to design the proper thermal management system within the forming tool is a critical aspect to delivering this technology as a viable, stable production alternative to traditional stamping. This work begins to address the thermal stability issues of this process by examining the impact of process cycle time on the parting surface temperature response. Cycle times of 10, 15, 30, and 300 s were evaluated using a reciprocating surface and a self-heated experimental block of 1020 steel fitted with resistance cartridge heaters. The presented results indicate that cycle time does not significantly impact the steady-state temperature response at the parting surface for a well-insulated die that has proper thermal management. Parting surface experimental results were compared to values obtained numerically and through the use of the novel thermal finite element analysis software PASSAGE/Forming®. 相似文献
18.
Amir H. Roohi M. Hoseinpour Gollo H. Moslemi Naeini 《Journal of Manufacturing Processes》2012,14(3):269-276
Laser forming process is used in forming and bending of metallic and non-metallic sheets. Laser beam irradiation causes a localized temperature increase and a localized mechanical strength decrease. In this article, an external mechanical force is added to a laser beam irradiation, which is called external force-assisted laser forming process, to gain a 90-degree bending angle. Furthermore, Numerical simulation of the process is performed to achieve a good understanding of the process. Simulation results show that more than two-third of the final forming is due to the laser beam irradiation. Equivalent plastic strain values during laser forming and external force-assisted laser forming processes are compared. Results show that equivalent plastic strain in laser forming process increases in a step pattern, with increasing in scan pass numbers. This occurs because when the laser beam irradiates on the sheet surface, it reduces the yield strength of the sheet. Equivalent plastic strain in external force-assisted laser forming process has an oscillatory step nature. This attributes to simultaneous effects of strain hardening and thermal induced reduction of yield strength of the sheet. Simulations were in good accordance with experiments. 相似文献
19.
介绍了汽车铝合金轮毂几种主要成形工艺的特点和应用概况,指出随着汽车工业对高质量铝轮毂的需求日益增加,传统的成形工艺正得到不断改进,挤压铸造和半固态模锻等一些新的金属成形工艺也将在汽车铝轮毂生产中得到应用. 相似文献