Tar-free fuel gas production from high temperature pyrolysis of sewage sludge

Pyrolysis of sewage sludge was studied in a free-fall reactor at 1000–1400 °C. The results showed that the volatile matter in the sludge could be completely released to gaseous product at 1300 °C. The high temperature was in favor of H₂ and CO in the produced gas. However, the low heating value (LHV) of the gas decreased from 15.68 MJ/N m³ to 9.10 MJ/N m³ with temperature increasing from 1000 °C to 1400 °C. The obtained residual solid was characterized by high ash content. The energy balance indicated that the most heating value in the sludge was in the gaseous product.     

Evaluation of physico-chemical and structural properties of biochar produced from pyrolysis of urban biowaste

Journal of Material Cycles and Waste Management - Understanding proper utilization and evaluation of biowaste materials in any metropolitan city across the world is crucial with respect to...     

Effect of biodegradation on the consolidation properties of a dewatered municipal sewage sludge

The effect of biodegradation on the consolidation characteristics of an anaerobically digested, dewatered municipal sewage sludge was studied. Maintained-load oedometer consolidation tests that included measurement of the pore fluid pressure response were conducted on moderately degraded sludge material and saturated bulk samples that had been stored under static conditions and allowed to anaerobically biodegrade further (simulating what would happen in an actual sewage sludge monofill or lagoon condition). Strongly degraded sludge material was produced after a storage period of 13 years at ambient temperatures of 5-15 degrees C, with the total volatile solids reducing from initially 70% to 55%. The sludge materials were highly compressible, although impermeable for practical purposes. Primary consolidation generally occurred very slowly, which was attributed to the microstructure of the solid phase, the composition and viscosity of the pore fluid, ongoing biodegradation and the high organic contents. The coefficient of primary consolidation values decreased from initially about 0.35m2/yr to 0.003-0.03m2/yr with increasing effective stress (sigmav'=3-100kPa). Initially, the strongly degraded sludge material was slightly more permeable, although both the moderately and strongly degraded materials became impermeable for practical purposes (k=10(-9)-10(-12)m/s) below about 650% and 450% water contents, respectively. Secondary compression became more dominant with increasing effective stress with a mean secondary compression index (Calphae) value of 0.9 measured for both the moderately and strongly degraded materials.     

Comparative assessment of municipal sewage sludge incineration,gasification and pyrolysis for a sustainable sludge-to-energy management in Greece

For a sustainable municipal sewage sludge management, not only the available technology, but also other parameters, such as policy regulations and socio-economic issues should be taken in account. In this study, the current status of both European and Greek Legislation on waste management, with a special insight in municipal sewage sludge, is presented. A SWOT analysis was further developed for comparison of pyrolysis with incineration and gasification and results are presented. Pyrolysis seems to be the optimal thermochemical treatment option compared to incineration and gasification. Sewage sludge pyrolysis is favorable for energy savings, material recovery and high added materials production, providing a ‘zero waste’ solution. Finally, identification of challenges and barriers for sewage sludge pyrolysis deployment in Greece was investigated.     

污泥热解催化剂的研究进展

污泥热解处理技术具有较好的应用价值和发展前景,催化剂的加入可提高反应效率,降低处理成本,提高目标产物品质。本文综述了添加不同种类污泥热解催化剂对反应条件、反应过程、反应产物的影响,分析了不同种类催化剂的优势与不足,并对该领域未来的研究方向提出了建议。指出:应深入探究催化剂的作用机理,开发高效、环保型催化剂;重点研发废弃物制备催化剂,实现废物资源化利用;开展污泥与其他废弃物共热解的研究。     

污泥热解气化技术的研究进展

通过热解气化等热化学转化方式将污泥转变为液体或气体燃料是极具前景的污泥利用方式之一。从污泥的资源化利用方面着手,阐述了污泥热解气化技术的研究进展,分析了现有污泥热解气化工艺的优缺点和主要影响因素,并对该技术的发展趋势进行了展望。指出:高湿污泥与生物质混合进行共热解可以提高原料的转化率和整个系统的热效率;高效污泥热解气化装置的研发是目前污泥热解气化技术领域亟待解决的问题。     

Leaching characteristics and phytotoxic effects of sewage sludge biochar

Biochar was prepared via the pyrolysis of sewage sludge at temperatures ranging from 300 to 900 °C and the physical–chemical compositions of the biochars obtained were analyzed. Leaching tests were conducted using the biochars to investigate the release of the constituents and their phytotoxic effects on wheat (Triticum aestivum) seeds in a germination test. Multivariate analyses were used to evaluate the contributions of the constituents to the germination index (GI). The results showed that the biochars were rich in micronutrient contents and they improved the germination of wheat. The heavy metal contents were higher in the biochars than the sewage sludge and their levels increased with the pyrolysis temperature, but they were within the acceptable limits for land application, thereby suggesting that sewage sludge is suitable for use as a biochar substrate. The different components of the biochar leachates could promote and inhibit the germination of wheat seeds, where the GI was promoted at lower concentrations but inhibited at higher concentrations. Our results suggest that biochar is an effective and environmentally friendly fixative for the immobilization of heavy metals in sewage sludge when applied to land or disposed of in landfill, but its ecotoxicity needs to be assessed to ensure its environmental safety.     

热解温度对青霉素菌渣热解产物的影响

将青霉素菌渣在400～700℃进行热解,研究了产物中热解炭、热解油及气体的产率,以及热解油的组成变化.实验结果表明:600℃时热解油产率最高,随着温度升高,热解炭的产率降低,气体的产率升高;热解油中含量最高的是含氧化合物,在400℃时质量分数达到最高值69.69％,含氧化合物的含量随着热解温度的升高而降低,酸和醇类是热...     

Analysis of the combustion and pyrolysis of dried sewage sludge by TGA and MS

In this study, the combustion and pyrolysis processes of three sewage sludge were investigated. The sewage sludge came from three wastewater treatment plants.Proximate and ultimate analyses were performed. The thermal behaviour of studied sewage sludge was investigated by thermogravimetric analysis with mass spectrometry (TGA-MS). The samples were heated from ambient temperature to 800 °C at a constant rate 10 °C/min in air (combustion process) and argon flows (pyrolysis process). The thermal profiles presented in form of TG/DTG curves were comparable for studied sludges. All TG/DTG curves were divided into three stages. The main decomposition of sewage sludge during the combustion process took place in the range 180–580 °C with c.a. 70% mass loss. The pyrolysis process occurred in lower temperature but with less mass loss. The evolved gaseous products (H₂, CH₄, CO₂, H₂O) from the decomposition of sewage sludge were identified on-line.     

Characterization of human manure-derived biochar and energy-balance analysis of slow pyrolysis process

Biochars have received increasing attention in recent years because of their soil improvement potential, contaminant immobilization properties, and ability to function as carbon sinks. This study adopted a pyrolytic process to prepare a series of biochars from dried human manure at varying temperatures. The thermal analysis of human manure and physicochemical properties of the resulting biochars illustrated that human manure can be a favorable feedstock for biochar production. In particular, the porous texture and nutrient-rich properties of biochars produced from human manure and may significantly enhance soil fertility when used as used soil additives. A temperature range of 500–600 °C was optimal for human manure biochar production. Significantly, when the moisture content of the feedstock is lower than 57%, the system could not only harvest manure-derived biochar but also have a net energy output, which can be provide heat source for nearby users.     

Characteristics of municipal solid waste and sewage sludge co-composting

The purpose of this work is to study the characteristics of the co-composting of municipal solid waste (MSW) and sewage sludge (SS). Four main influencing factors (aeration pattern, proportion of MSW and SS, aeration rate and mature compost (MC) recycling) were systematically investigated through changes of temperature, oxygen consumption rate, organic matters, moisture content, carbon, nitrogen, carbon-to-nitrogen ratio, nitrogen loss, sulphur and hydrogen. We found that a continuous aeration pattern during composting was superior to an intermittent aeration pattern, since the latter delayed the composting process. A 3:1 (v:v) mixture of MSW and SS was most beneficial to composting. It maintained the highest temperature for the longest duration and achieved the fastest organic matter degradation and highest N content in the final composting product. A 0.5L/minkgVS aeration rate best ensured rapid initiation and maintained moderate moisture content for microorganisms. After the mature MC was recycled to the fresh materials as a bulking agent, the structure and moisture of the initial materials were improved. A higher proportion of MC resulted in quicker decrease of the temperature, oxygen consumption rate and moisture. Therefore a 3:1:1 (v:v:v) proportion of MSW: SS: MC is recommended.     

污泥基生物炭的制备及其对Hg~(2+)的吸附

在添加乙酸钾的条件下将污泥低温热解制备出污泥基生物炭,并将其用于溶液中Hg~(2+)的吸附,考察了Hg~(2+)吸附效果的影响因素,并对吸附机理进行了分析。表征结果显示:热解对污泥有一定的造孔作用,而乙酸钾对孔隙结构的形成影响更大。实验结果表明:在吸附温度为25℃、溶液p H为6、初始Hg~(2+)质量浓度为15 mg/L、污泥基生物炭投加量为6 g/L的条件下,吸附24 h时的Hg~(2+)去除率达97.08%;污泥基生物炭对Hg~(2+)的吸附过程符合Langmuir等温吸附模型,吸附行为符合Lagergren准二级动力学方程。     

Characteristic of heavy metals in biochar derived from sewage sludge

This study investigates the characteristic of heavy metals (Pb, Zn, Cu, Cd, Cr, Ni and As) in biochar derived from sewage sludge at different pyrolysis temperatures (300, 400, 500, 600 and 700 °C). The heavy metal concentrations, chemical speciation distribution, leaching toxicity, and bio-available contents were investigated using ICP-OES after microwave digestion, a sequential extraction procedure recommended by the Community Bureau of Reference (BCR), an improved nitric acid–sulphuric acid method, and diethylenetriamine pentaacetic acid (DTPA) extraction method, respectively. The results showed that a great percentage of the heavy metals remained in biochar, the concentrations of heavy metals in biochar (except Cd in B7) were higher than that in sludge, and the enrichment of the heavy metals in biochar enhanced with the pyrolysis temperature. Although the effect of pyrolysis temperature on the chemical speciation distribution, the leaching toxicity and the bio-available contents of heavy metals in biochar was inconsistent, the potential risk of biochar on soil and groundwater contamination was lower than sewage sludge.     

Steam gasification of waste tyre: Influence of process temperature on yield and product composition

An experimental survey of waste tyre gasification with steam as oxidizing agent has been conducted in a continuous bench scale reactor, with the aim of studying the influence of the process temperature on the yield and the composition of the products; the tests have been performed at three different temperatures, in the range of 850–1000 °C, holding all the other operational parameters (pressure, carrier gas flow, solid residence time). The experimental results show that the process seems promising in view of obtaining a good quality syngas, indicating that a higher temperature results in a higher syngas production (86 wt%) and a lower char yield, due to an enhancement of the solid–gas phase reactions with the temperature. Higher temperatures clearly result in higher hydrogen concentrations: the hydrogen content rapidly increases, attaining values higher than 65% v/v, while methane and ethylene gradually decrease over the range of the temperatures; carbon monoxide and dioxide instead, after an initial increase, show a nearly constant concentration at 1000 °C. Furthermore, in regards to the elemental composition of the synthesis gas, as the temperature increases, the carbon content continuously decreases, while the oxygen content increases; the hydrogen, being the main component of the gas fraction and having a small atomic weight, is responsible for the progressive reduction of the gas density at higher temperature.     

Physicochemical and nutritional features of Gleditsia japonica shell biochar under different pyrolysis conditions

Journal of Material Cycles and Waste Management - This study aimed to investigate the effects of pyrolysis temperature (200–700 °C) and duration (2 h, 4 h) on...     

Batchwise mesophilic anaerobic co-digestion of secondary sludge from pulp and paper industry and municipal sewage sludge

Residues from forest-industry wastewater-treatment systems are treated as waste at many pulp and paper mills. These organic substances have previously been shown to have potential for production of large quantities of biogas. There is concern, however, that the process would require expensive equipment because of the slow degradation of these substances. Pure non-fibrous sludge from forest industry showed lower specific methane production during mesophilic digestion for 19 days, 53 ± 26 Nml/g of volatile solids as compared to municipal sewage sludge, 84 ± 24 Nml/g of volatile solids. This paper explores the possibility of using anaerobic co-digestion with municipal sewage sludge to enhance the potential of methane production from secondary sludge from a pulp and paper mill. It was seen in a batch anaerobic-digestion operation of 19 days that the specific methane production remained largely the same for municipal sewage sludge when up to 50% of the volatile solids were replaced with forest-industry secondary sludge. It was also shown that the solid residue from anaerobic digestion of the forest-industry sludge should be of suitable quality to use for improving soil quality on lands that are not used for food production.     

Studies on the pyrolysis behavior of gasification and melting systems for municipal solid waste

 It is important to investigate the pyrolysis processes of municipal solid waste (MSW) in the same way as for any mixture comprised of multiple substances. In this article, a two-reaction model for a variety of MSW mixtures is proposed to predict mass changes due to pyrolysis. In order to formulate the model based on pyrolysis kinetics, we conducted experiments to determine the kinetic model parameters. By thermal analysis of the typical components of MSW, mass changes attributable to the pyrolysis reaction were found at about 350°C for paper, 400°–500°C for plastics, and 200°–400°C for garbage (dry condition). Activation energies were obtained by the Ozawa method based on the mass changes in pyrolysis. Thus, the pyrolysis behavior is formulated as a function of temperature. Then the pyrolysis mass change of the mixture can be predicted by using a weighted sum of the individual components. The model proved useful in experiments with real waste (refuse-derived fuels). Furthermore, the weight yields (pyrolysis gas, tars, solid residues) of the mixture can be calculated by their additive property after measuring the mass balance of each component. Received: May 11, 2001 / Accepted: November 16, 2001     

Thermal processing of paper sludge and characterisation of its pyrolysis products

Paper sludge is a waste product from the paper and pulp manufacturing industry that is generally disposed of in landfills. Pyrolysis of paper sludge can potentially provide an option for managing this waste by thermal conversion to higher calorific value fuels, bio-gas, bio-oils and charcoal. This work investigates the properties of paper sludge during pyrolysis and energy required to perform thermal conversion. The products of paper sludge pyrolysis were also investigated to determine their properties and potential energy value. The dominant volatile species of paper sludge pyrolysis at 10 °C/min were found to be CO and CO₂, contributing to almost 25% of the paper sludge dry weight loss at 500 °C. The hydrocarbons (CH₄, C₂H₄, C₂H₆) and hydrogen contributed to only 1% of the total weight loss. The bio-oils collected at 500 °C were primarily comprised of organic acids with the major contribution being linoleic acid, 2,4-decadienal acid and oleic acid. The high acidic content indicates that in order to convert the paper sludge bio-oil to bio-diesel or petrochemicals, further upgrading would be necessary. The charcoal produced at 500 °C had a calorific value of 13.3 MJ/kg.