A Novel Packaging Film from Cassava Starch and Natural Rubber

Currently, there is an environmental pollution problem generated in part by packaging materials produced from non-biodegradable synthetic polymers made from petroleum. However, these can be replaced with biodegradable materials made from cassava starch (CS) and natural rubber (NR). In the work described, a novel biopolymer film was obtained from the CS and NR using glycerol (GE) as a plasticizer in a water-based system. The physical properties of an 95/5 CS/NR blend films with the addition of NR and with varying GE contents were studied based on their swelling ratio, moisture content, moisture absorption, mechanical properties and biodegradability in soil. The results showed that the moisture content and moisture absorption tended to be directly proportional to the GE content, while the moisture content and moisture absorption of the sample decreased as a function of the NR content. The swelling ratio of the 95/5 CS/NR blend slightly decreased as a function of the NR and GE content. Surprisingly, the best swelling ratio of 350% was found at 10% NR. The elongation at break of the CS/NR blend was improved by the addition of GE. The contact angle of the 95/5 CS/NR blend decreased as a function of the GE. With increased NR in the composite, an increasing, trend in the contact angle was found. Further, the 95/5 CS/NR blend exhibited good transparency when it was applied as a coating to delay the ripening of bananas, the results were positive. Moreover, the film showed decomposition well in natural soil.     

A Novel Environmentally Compatible Bio-Based Product from Gelatin and Natural Rubber: Physical Properties

The objective of the present work was to study the preparation of a novel bio-based product from gelatin (GT) and natural rubber (NR) using potassium persulphate (KPS) as an initiator. The GT and NR composites (GT/NR composites) containing KPS were formed in an aqueous latex solution. The chemical structure of the GT/NR composite was characterized by ATR-FTIR, and XRD. The highest tensile strength was observed in a 9/1 GT/NR composite and the elongation at break of this composite was improved by the addition of both NR and glycerol. In addition, the swelling ratio increased as a function of increasing GT content in the composite. The thermal stability of the GT was improved after the formation of the chemical interaction between the NR and GT helped by the KPS. The best ratio of the GT/NR composite was 3/7 GT/NR. This environmentally friendly composite easily decomposed in natural soil within 30 days. The novel biopolymer showed high mechanical properties, water resistance and was produced in an environmentally compatible process. The NR was able to improve some of the physical and mechanical properties of GT biofilms produced from the composite. Possible future applications of this composite are for medical materials, and the packaging and life extension of food products.     

Cetyltrimethyl Ammonium Bromide Modified Kaolin as a Reinforcing Filler for Natural Rubber

Cure characteristics, Mooney viscosity and physico-mechanical properties of natural rubber (NR) containing CTAB modified kaolin have been studied. NR mix containing 6 phr (parts per hundred part rubber) of CTAB modified kaolin showed significant increases in cure rate and state of cure as compared to gum NR compound and a mix containing the same amount of unmodified kaolin. Lower Mooney viscosity of the NR mix containing CTAB modified kaolin suggested improved processability. Reinforcing effect of CTAB modified kaolin in NR was evident from higher chemical crosslink density index, tensile modulus, hardness, tensile strength and tear strength. Besides, the NR vulcanizate containing 6 phr of CTAB modified kaolin showed lower abrasion loss and heat build-up which could be beneficial for applications such as tire treads.     

A Novel Hybrid 2,4-Dichlorophenoxy Acetate Bead from Modified Cassava Starch and Sodium Alginate with Modified Natural Rubber Coating

A novel herbicide bead was developed by phase separation, utilizing modified cassava starch (CSt), sodium alginate (SA) and 2,4-dichlorophenoxy acetate (2,4 DA), and the beads were also coated with natural rubber grafted with cassava starch (NR-graft-CSt) to aid their water resistance. The alginate gel beads with 65% entrapped 2,4 DA showed 90% release within 24 h. The incorporation of CSt in the beads markedly improved their encapsulation efficiency to 98% and sustained the release of the herbicide for 700 h. The water resistance was improved by coating the beads with NR-graft-CSt when compared with the pure CSt/SA bead. The synthesized bead has excellent potential for agricultural applications.     

New Route for Devulcanization of Natural Rubber and the Properties of Devulcanized Rubber

Devulcanization of natural rubber (NR) compound was carried out by means of benzoyl peroxide as a devulcanizing agent by two different techniques namely (a) chemical process and (b) mechano-chemical process. Furthermore, the effects of time and concentration of devulcanizing agent on the devulcanization process were investigated. The extent of devulcanization of natural rubber was studied by estimation of percent devulcanization, volume fraction of rubber after swelling, Mooney viscosity and crosslinked density. The devulcanized natural rubber obtained from mechano-chemical process was blended with virgin natural rubber in different proportions. The mechanical properties and morphology of the revulcanized blends were examined and found to be interesting. Thus, waste rubber could be reused successfully by this technique.     

Novel Polymeric Materials from Biological Oils

A variety of novel polymeric materials ranging from elastomers to tough, rigid plastics have been prepared by the cationic copolymerization of regular soybean oil, low-saturation soybean oil, or conjugated low-saturation soybean oil with various alkene commonomers. Using appropriate compositions and reaction conditions, 70–100% of the soybean oil is covalently incorporated into the cross-linked polymer networks, contributing significantly to cross-linking during copolymerization. The resulting thermosets exhibit thermophysical and mechanical properties that are competitive with those of their petroleum-based counterparts. In addition, good damping and shape memory properties have been obtained by controlling the degree of cross-linking and the rigidity of the polymer backbone. New materials with similar characteristics have also been produced from other biological oils, including tung, and fish oils using the same technique. The new, more valuable properties of these bioplastics suggest numerous promising applications of these novel polymeric materials.     

Novel Biodegradable Thermoplastic Elastomer Based on Poly(butylene succinate) and Epoxidized Natural Rubber Simple Blends

Novel biodegradable thermoplastic elastomer based on epoxidized natural rubber (ENR) and poly(butylene succinate) (PBS) blend was prepared by a simple blend technique. Influence of blend ratios of ENR and PBS on morphological, mechanical, thermal and biodegradable properties were investigated. In addition, chemical interaction between ENR and PBS molecules was evaluated by means of the rheological properties and infrared spectroscopy. Furthermore, the phase inversion behavior of ENR/PBS blend was predicted by different empirical and semi-empirical models including Utracki, Paul and Barlow, Steinmann and Gergen models. It was found that the co-continuous phase morphology was observed in the blend with ENR/PBS about 58/42 wt% which is in good agreement with the model of Steinmann. This correlates well to morphological and mechanical properties together with degree of crystallinity of PBS in the blends. In addition, the biodegradability was characterized by soil burial test after 1, 3 and 9 months and found that the biodegradable ENR/PBS blends with optimum mechanical and biodegradability were successfully prepared.     

Biobased Contents of Organic Fillers and Polycaprolactone Composites with Cellulose Fillers Measured by Accelerator Mass Spectrometry Based on ASTM D6866

The biobased contents of raw materials such as starches, sugar, chitin, or wood powders for biomass plastics were measured using Accelerator Mass Spectrometry (AMS) based on ASTM D6866. AMS measures the isotope carbon ratio of ¹⁴C to ¹²C and ¹³C in graphite derived from sample powders. The biobased contents of starches, sugar or chitin were almost 100% which means that they are fully biobased. The biobased contents of the wood powders were over 140% due to the effect of the post 1950s ¹⁴C injection due to nuclear testing. Poly(ε-caprolactone) (PCL) composite samples were prepared using the polymerization and direct molding method. The starting compound was the ε-caprolactone monomer liquid combined with cellulose and inorganic fillers using aluminum triflate as a catalyst at 80 °C for 6 or 24 h. PCL cylinder-shaped composite samples with a homogeneously dispersed cellulose filler were prepared with M_n = 4,600 (M_w/M_n = 2.9). The biobased content of the PCL composite with 50 wt% cellulose filler (51.67%) measured using AMS was slightly higher than the carbon ratio of cellulose in the starting powder samples (41.3 mol%). This is due to the higher biobased content (112.70%) of the cellulose filler used in this study. The biobased content of the polymer composite powders by AMS was found not to be affected by the presence of inorganic fillers, such as talc.     

Utilization of Porous Carbons Derived from Coconut Shell and Wood in Natural Rubber

The porous carbons derived from cellulose are renewable and environmentally friendly. Coconut shell and wood derived porous carbons were characterized with elemental analysis, ash content, X-ray diffraction, infrared absorbance, particle size, surface area, and pore volume. The results were compared with carbon black. Uniaxial deformation of natural rubber (NR) composites indicate the composites reinforced with the porous carbon from coconut shell have higher tensile moduli at the same elongation ratio than the composites reinforced with wood carbon. 40 % coconut shell composite showed a fivefold increase in tensile modulus compared to NR. Polymer–filler interactions were studied with frequency dependent shear modulus, swelling experiments and dynamic strain sweep experiments. Both linear and non-linear viscoelastic properties indicate the polymer–filler interactions are similar between coconut shell carbon and wood carbon reinforced composites. The swelling experiments, however, showed that the polymer–filler interaction is greater in the composites reinforced with coconut shell instead of wood carbon.     

A Recycling Alternative for Expanded Polystyrene Residues Using Natural Esters

Journal of Polymers and the Environment - The objective of this research is to provide a new recycling method for one of the most consumed plastics today, since it is used for the manufacture of a...     

Propranolol Hydrochloride Film Coated Tablets Using Natural Rubber Latex Blends as Film Former

Journal of Polymers and the Environment - The aim of this study was to investigate the feasibility of concentrated natural rubber latex (CNRL), a major polymer, blended with either...     

Biodegradability and Thermal Properties of Novel Natural Rubber/Linear Low Density Polyethylene/Thermoplastic Starch Ternary Blends

This work aimed to prepare biodegradable thermoplastic elastomers based on NR/LLDPE/TPS ternary simple blends to achieve some exclusive properties, i.e., good biodegradability in terms of water absorption and weight loss after burial, together with reasonable mechanical and thermal properties. A comparative study on biodegradability and other related properties of NR/LLDPE binary and NR/LLDPE/TPS ternary blends was performed. It was found that increasing the TPS proportion decreased storage modulus and complex viscosity. In addition, the size of dispersed TPS domains in the NR/LLDPE co-continuous matrix increased with TPS proportion, while the mechanical properties in terms of 100% moduli, tensile strength, elongation at break, and hardness decreased. This might be attributed to decreased interfacial adhesion with increasing size of TPS domains. Furthermore, increasing the TPS loading in the blend reduced the temperatures for 5 or 50% mass loss (T₅ or T₅₀) and the degradation temperature (T _d ). However, the biodegradability improved, in terms of increased water absorption and weight loss after burial in soil, with the loading level of TPS.     

Structural and Thermal Characteristics of Novel Organosolv Lignins Extracted from Thai Biomass Residues: A Guide for Processing

Journal of Polymers and the Environment - This work was the first to reveal structural and thermal characteristics of biomass lignins obtained from Thai agricultural residues; bagasse (BG),...     

Ketoprofen Loaded in Natural Rubber Latex Transdermal Patch for Tendinitis Treatment

Ketoprofen is an analgesic with potent anti-inflammatory activity against acute inflammation, subacute inflammation, for the acute and long-term treatment of various inflammatory pathologies, as rheumatoid arthritis and colonic adenocarcinoma. In order to minimize the incidence of systemic events related to ketoprofen, the transdermal drug delivery system development has been most important. The advantages of using natural rubber latex membranes include not only the reduction of adverse systemic events, but also the suitability of the low cost of the material together with its physicochemical properties such as flexibility, mechanical stability, surface porosity and water vapor permeability, and besides being a biocompatible material also presents biological activity to stimulate the angiogenesis, being able to be used in tissue repair. This study demonstrated that ketoprofen was successfully incorporated into natural latex membranes for drug delivery. FTIR indicated that the drug did not interact chemically with the membrane. Moreover, the natural latex membranes released 60% of the ketoprofen incorporated in 50 h. SEM images indicated that a portion of the drug was present on the membrane surface, being this portion responsible for the burst release. The tensile tests showed that the addition of the drug into the natural latex membrane did not influence on the polymer mechanical behavior. In addition, drug-natural latex membranes presented no red blood cell damaging effects. Our data shows that the ketoprofen loaded natural latex membranes is a promising system for sustained drug delivery which can be used to minimize the adverse side effects of high dose systemic drug delivery.     

Microbial Desulfurization of Ground Tire Rubber by Sphingomonas sp.: A Novel Technology for Crumb Rubber Composites

This study focused on the microbial desulfurization of ground tire rubber (GTR) by Sphingomonas sp. that was selected from coal mine soil and had sulphur oxidizing capacity. GTR was immersed in the medium co-cultured with the Sphingomonas sp. for 20?days. The growth curve of Sphingomonas sp. during co-cultured desulfurization with GTR was measured and the surface chemical groups of GTR before and after desulfurization were analyzed. The crosslink density, mechanical properties, dynamic mechanical properties, and morphology of fracture surface of SBR composites filled with GTR or DGTR were studied to evaluate the microbial desulfurization effect. The results showed that GTR had low toxicity to Sphingomonas sp., so Sphingomonas sp. was able to maintain a high biomass. After desulfurization, not only a rupture of conjugated C=C bonds, but also a reduction of sulfur content had happened to GTR. The sol fraction of GTR increased from its original 4.69?C8.68% after desulfurization. Desulfurated ground tire rubber (DGTR) sheets had better physical properties, and higher swelling values than GTR sheets. The DMA results showed that SBR/DGTR composite had a reduction of molecular chain friction resistance during glass transition region and a decrease of glass transition temperature. SEM photograph further indicated a good coherency interface between DGTR and the rubber matrix.     

Study of Fatigue Life and Filler Interaction of Paper Sludge Filled Epoxidized Natural Rubber (ENR) and Maleated Natural Rubber (MNR) Composites

An investigation on the effect of epoxidation and maleated natural rubber (MNR) on fatigue and rubber-filler interaction properties of paper sludge filled natural rubber composites was elucidated. Paper sludge loading was varied from 0 to 40 phr and conventional vulcanisation system was used while compounding was carried out on a laboratory sized two roll mill. Two different types of natural rubber, SMR L and ENR 50 having 0 and 50 mole% of epoxidation were used in order to investigate the effect of epoxidation on the composites. Results indicate that, at a fixed filler loading, ENR 50 vulcanizates exhibit higher fatigue life than SMR L vulcanizates especially at filler loading below 20 phr which might be associated with better rubber-filler interaction. In the case of composites with the addition of maleated natural rubber (MNR), a higher fatigue life was observed due to presence of physical and/or chemical linkages, which increases the interfacial adhesion. Scanning electron microscopy (SEM) micrographs of fatigue fracture surfaces and rubber-filler interaction study supported the observed result on fatigue life.     

Fiber from DDGS and Corn Grain as Alternative Fillers in Polymer Composites with High Density Polyethylene from Bio-based and Petroleum Sources

The steady increase in production of corn based ethanol fuel has dramatically increased the supply of its major co-product known as distiller’s dried grain with solubles (DDGS). Large amount of DDGS and corn flour are used as an animal feed. The elusieve process can separate DDGS or corn flour into two fractions: DDGS fraction with enhanced protein and oil content or corn flour fraction with high starch content, and hull fiber. This study investigated the feasibility of using fiber from DDGS and corn grain as alternative fillers to wood fiber in high density polyethylene (HDPE) composites made with two different sources of polymers. Two fiber loading rates of 30 and 50% were evaluated for fiber from DDGS, corn, and oak wood (control) to assess changes in various physical and mechanical properties of the composite materials. Two HDPE polymers, a bio-based HDPE made from sugarcane (Braskem), and a petroleum based HDPE (Marlex) were also compared as substrates. The biobased polymer composites with DDGS and corn fibers showed significantly lower water absorption than the Marlex composite samples. The Braskem composite with 30% DDGS fiber loading showed the highest impact resistance (80 J/m) among all the samples. The flexural properties showed no significant difference between the two HDPE composites.     

Natural Oil-Based Alkyd-Acrylic Copolymers: New Candidates for Barrier Materials

The feasibility of using alkyd-acrylic copolymers as a barrier material was studied. Copolymers of tall oil fatty acid or rapeseed oil-based alkyd resin and polyacrylates were synthesized and films of these copolymers were prepared. Nuclear magnetic resonance spectroscopy revealed that after copolymerization the proportion of double bonds in alkyd resin was diminished due to grafting reactions. The mechanical properties, such as strength and flexibility, of the copolymer films were tested, and the performance of the films as water, oil, and oxygen barrier was evaluated. An increased amount of alkyd resin made the films more brittle and increased their oxygen permeability, however, at the same time their hydrophobicity was increased.     

Poly(lactic acid)-Based Composites Containing Natural Fillers: Thermal,Mechanical and Barrier Properties

Natural filler/poly(lactic acid)-Based composites have been prepared by melt blending in order to investigate the resulting thermal, mechanical, and oxygen permeability properties. To this aim, several wastes or by-products (namely, cellulose fibers, wood sawdust, hazelnut shells, flax fibers, corn cob and starch) have been used, ranging from 10 to 30 wt%. The presence of these fillers is responsible of a slight reduction of the polymer degradation temperature in nitrogen as well as of a significant increase of the storage modulus as a function of the filler content. The experimental data obtained by dynamic mechanical analysis have been mathematically fitted, employing three micromechanical models (namely, Voigt, Reuss and Halpin–Tsai). Furthermore, the presence of cellulose or starch has turned out to significantly reduce the polymer oxygen permeability. Finally, in order to fully assess the feasibility of such materials, an economic analysis has been carried out and discussed.