DMDF电控单体泵柴油机结合简单后处理装置实现国V排放的研究

在一台原机为满足国Ⅲ排放法规的增压中冷电控单体泵四缸发动机上采用柴油/甲醇双燃料（DMDF）燃烧方式,结合废气再循环（EGR）技术及不同后处理装置进行台架试验.结果表明：加装DMDF系统并经过精细标定,在不添加任何后处理器的情况下,仅结合EGR,氮氧化物（NO_x）和颗粒物（PM）的排放即可满足国V规定法规,但总碳氢化合物（THC）和一氧化碳（CO）排放高于法规限值;增加采用氧化催化转化器（DOC）或DOC+颗粒氧化催化转化器（POC）简单的后处理装置可以使电控单体泵DMDF发动机排放全面满足国V排放标准要求.其中,仅采用DOC的方式,THC和CO十三点加权比排放与后处理之前相比的降幅可分别达98.0%和99.8%,且分别仅为国V限值的35.2%和2.4%,采用DOC+POC的方式,HC和CO十三点比排放较原机的降幅分别达99.2%和99.9%,且分别仅为国V限值的13.5%和1.2%.     

柴油/甲醇组合燃烧(DMCC)减少重载柴油机烟度排放的试验研究

在一台满足国三排放法规要求的重载车用增压中冷电控单体泵柴油机上,将其改造成柴油/甲醇组合燃烧(DMCC)发动机并进行台架试验.利用电控单元控制向进气歧管喷射的甲醇量及其喷射时刻,原柴油机供油系统保持不变.试验主要研究在稳定工况时,不同的负荷以及不同的甲醇对柴油的比例情况下,经催化转化后发动机干炭烟烟度(415烟度)和不透光烟度(439烟度)排放的情况.试验结果表明,在燃用现有市售的燃油条件下,与原机相比,相同工况下采用DMCC的干炭烟烟度和不透光烟度都有大幅度的减少.干炭烟的最大降幅达95%,平均降幅达到50%以上.在柴油喷射量不变的情况下,增加甲醇喷射量,干炭烟烟度会持续减小,而不透光烟度呈先减少后增加的趋势.同负荷时的甲醇对柴油替代率为44.88%到56.73%时,不透光烟度存在最低点,并且发动机的烟度排放存在最优值.在同一工况下,随着柴油对甲醇的比例增加,发动机的干炭烟烟度和不透光烟度排放都逐渐增加.     

不同后处理器对DMCC发动机PM排放的影响

在一台整车排放达到国Ⅲ标准的YC4D140电控单体泵增压中冷柴油机上加装甲醇喷射系统,改成柴油甲醇组合燃烧(DMCC)发动机.使用AVL 415S烟度计和DMS 500快速颗粒物光谱仪研究不同后处理器对DMCC发动机颗粒物(PM)排放的影响.试验结果表明,各工况下单独CDPF、DOC+CDPF基本可以消除发动机产生的干炭烟.DOC+CDPF后处理方式与单独CDPF相比,颗粒物捕集效率明显提高,且前者对颗粒物中核态部分的捕集效果更加突出.甲醇掺烧后,炭烟和颗粒物几何平均直径降低.经CDPF和DOC+CDPF处理,415S烟度计测得的炭烟进一步降低;DMS颗粒物光谱仪显示的颗粒物粒径,因其中核态部分大部被氧化捕集而仅余较大几何平均直径的部分.小负荷时经CDPF和DOC+CDPF处理,颗粒物的几何平均直径会增大,大负荷时则相反.各工况下相比于CDPF,DOC+CDPF对核态颗粒物捕集更有效.     

满足国IV排放的DMCC发动机非常规排放研究

在一台电控单体泵增压中冷柴油机上采用柴油/甲醇组合燃烧方式(DMCC),后处理采用氧化催化转化器(DOC)耦合微粒氧化催化器(POC),对其排放特性开展了试验研究.结果表明:纯柴油模式时可挥发性有机物(VOCs)的排放体积分数在除怠速外的其它工况都小于5×10^-6,但甲醛在怠速工况时排放体积分数较高,为11.7×10^-6,苯系物的排放体积分数在各个工况下都小于6×10^-6;DMCC模式时,外特性时甲醇和甲醛排放均与柴油机相当,其它工况下甲醇和甲醛的排放体积分数大幅增加,都超过了250×10^-6,甲苯的排放体积分数要高于苯的排放体积分数;后处理器DOC+POC对甲醇和甲醛的催化效率均超过94%,对苯和甲苯的催化效率均超过75%.经过后处理器之后的柴油甲醇双燃料发动机的非常规排放物的比排放量为0.125 g·kW^-1·h^-1,原机的比排放量为0.209 g·kW^-1·h^-1,DMCC模式的非常规排放物要优于原机.     

柴油/甲醇组合燃烧发动机的氮氧化物排放研究

在增压共轨发动机上采用柴油/甲醇组合燃烧(DMCC)方式进行了氮氧化物排放特性研究.对DMCC模式下NO x、NO、NO2等排放与纯柴油模式的对比分析表明:DMCC模式下的NO x排放比原机模式平均下降10%以上,NO平均下降幅度超过40%;采用DMCC模式后,NO2排放量都有明显大幅度的升高,并且NO2/NO比值呈现显著增大,平均高达100%以上.     

DMDF模式下冷却水温度对发动机燃烧与排放特性的试验研究

在一台增压中冷的电控单体泵柴油机上采用柴油/甲醇二元燃料燃烧(Diesel/Methanol Duel Fuel, DMDF)模式,在重型柴油机常用的A50工况下,通过改变冷却水温度,对各替代率工况下的燃烧特性、排放特性及经济性进行了初步实验探索.实验结果表明,在各替代率工况下,提高冷却水温度,可导致滞燃期缩短,燃烧始点前移,预混燃烧与扩散燃烧占比出现转变,总放热量变化不大.上止点附近缸压有所降低,最高燃烧压力出现小幅度增大.燃烧持续期在替代率为40%左右时变化趋势不同,CA50在替代率为30%、冷却水温度为90℃时最接近上止点.双燃料模式下,随冷却水温度升高,NO_x与CO排放变化并不明显,甲醛与甲醇排放不断降低,且降低幅度不断增大,当量比油耗有所降低.     

甲醇柴油双燃料燃烧结合DOC/POC耦合大幅度减少发动机微粒排放的研究

对一台四缸增压中冷柴油机采用甲醇柴油双燃料模式,研究了甲醇替代率和柴油机氧化催化转化器耦合微粒催化转化器(DOC+POC)后处理装置对该发动机烟度和微粒数量、质量浓度的粒径分布特性的影响.试验结果表明,随甲醇替代率的增加,发动机烟度和微粒数浓度、质量浓度均有不同程度的降低,核态微粒浓度显著降低,聚集态微粒浓度基本保持不变.相比于DOC+POC对纯柴油发动机排气烟度25%左右的净化效率,在甲醇柴油双燃料模式下DOC+POC对排气烟度的平均净化效率在60%以上,最大达到96%,显示了该后处理技术在甲醇柴油双燃料模式下清洁排放的良好应用前景.     

POC的结构参数对DMCC发动机排放影响的试验研究

在一台直列4缸增压中冷电控单体泵柴油机的进气道上增加甲醇喷射装置,实现柴油甲醇二元燃料燃烧(DMDF)模式.利用废气分析仪对其主要气体排放进行测量,研究在排气管上加装的柴油颗粒氧化催化转化器结构参数对尾气催化效率的影响,试验结果表明:POC长度越长,对碳烟、THC、和未燃甲醇的转化效果越好,甲醇替代率为30%、POC长度为100 mm时,对碳烟、CO、THC和未燃甲醇的平均净化效率分别为15.00%、91.61%、75.56%、66.96%,长度增加至200 mm后,上述效率明显提高,分别提高到30.37%、99.29%、67.55%、95.44%;POC孔密度增加,POC对碳烟、CO及未燃甲醇的转化效率有小幅增加,甲醇替代率为30%时,孔密度从200目增加到300目,对碳烟、CO和未燃甲醇的催化效率分别从19.61%、94.66%、86.07%提高到23.06%、97.44%和88.56%;POC结构参数的改变对NO_x的转化效率影响不大.     

不同喷射方式对柴油/甲醇组合燃烧尾气中甲醛排放的影响

在一台经过改装的压燃式柴油机上进行了柴油/甲醇组合燃烧试验,对比了甲醇的不同喷射方式(顺序喷射与连续喷射)对组合燃烧尾气中甲醛排放的影响.试验结果表明,顺序喷射方式下尾气中的甲醛浓度要低于连续喷射尾气中的结果,在低负荷工况时,顺序喷射最大降低量达32%,在中高负荷工况下,两种喷射方式的甲醛排放相差不大.对比甲醇对柴油相同替代率时,两种喷射方式均表现在低负荷时的甲醛排放最多,而且甲醛排放差值也较大.此外,试验结果还表明,顺序喷射的燃料经济性要优于连续喷射.     

提高柴油/甲醇组合燃烧尾气排放质量的研究

对原机、柴油/甲醇组合燃烧,以及带氧化催化转化器的柴油/甲醇组合燃烧3种情况下的尾气排放进行了比较和研究.针对柴油/甲醇组合燃烧可以使NOx、烟度大幅度下降,但同时PM、CO和HC的排放浓度与原机相比反而增加的现状,通过加装氧化催化转化器,对废气进行处理后,发现HC、CO和PM排放明显减少.与原机相比,不仅可以实现大幅度降低NOx,而且PM排放也有较大幅度下降.采用透射电子显微镜观察发现,与原机相比,柴油/甲醇组合燃烧的PM排放中干炭烟(DS)减少,但是可溶有机物(SOF)增加.经过氧化催化转化器处理后,尾气的PM中大量SOF和HC化合物被消除,致使PM的质量明显减少.     

燃气发动机瞬态工况下NOx排放特征

NO_x排放控制是发展燃气汽车的核心问题.为获得增压中冷燃气发动机瞬态工况NO_x的排放特征,实验选取了6MK375N-50增压中冷燃气发动机,研究了不同转速、转矩、进气流量、进气温度及湿度对NO_x排放的影响.试验结果表明NO_x的排放随着转速的增加先升高后减缓,转速为1400 r·min-1时NO_x排放最高,转矩的增加也会使NO_x排放增加,随着进气流量的增加,NO_x排放量先增加后稳定,进气流量为180 kg·h~(-1)时NO_x排放最高,进气温度对NO_x排放也有直接影响,进气温度为31℃时NO_x排放最高,随着进气湿度的增加,NO_x排放水平降低,对试验结果的双因素方差分析得到,各影响因素对NO_x的排放影响均非常显著.对1400 r·min-1下各个工况对应NO_x进行拟合,变化规律符合公式y=a-b×ln(x+c).     

重载柴油机采用非SCR和DPF实现国Ⅳ排放研究

在1台电控高压共轨重载柴油机上采用柴油/甲醇二元燃料(DMDF)燃烧方式,后处理采用氧化催化转化器(DOC)紧耦合微粒氧化催化器(POC),对其排放特性开展了试验研究.结果表明:DMDF模式可以同时减少NOx和炭烟排放,且随着甲醇掺烧比例的增加降低效果更加显著;在80%负荷时当甲醇掺烧比例为50%时,NOx和炭烟排放分别减少了25.3%和69.3%;DOC+POC对HC、CO和甲醛排放的催化效率均超过了98%,优于原机水平;经ETC、ESC和ELR检测,柴油机采用DMDF模式结合后处理器DOC+POC可满足国Ⅳ排放要求.     

国Ⅳ柴油机颗粒物与颗粒态多环芳烃排放特征

针对一台轻型柴油机,采用国Ⅳ柴油,在不使用和使用后处理装置的条件下,进行ESC循环工况(分别记为ESC-0、ESC-DP)和ETC循环工况(分别记为ETC-0、ETC-DP)下的发动机台架测试.每次测试用一对滤膜采集颗粒物,采样前后分别称重以确定颗粒物质量,进而计算排放因子.用气相色谱-质谱联机(GC-MS)分别分析每张滤膜上颗粒物的多环芳烃(PAHs)组分.ESC-0、ESC-DP、ETC-0、ETC-DP的颗粒物排放因子分别为0.12,0.05,0.48,0.16 g/(kW·h);相应的PAHs排放因子分别为69,35,174,76 μg/(kW·h).后处理分别使颗粒物和PAHs减排56%~68%和49%~56%.总PAHs中,三环PAHs占比重最大(64%±9%).PHE在总PAHs中占比重最大(54%±9%).PAHs的分布与其物理化学特性、柴油中的芳烃含量有关.PAHs特征比值FA/(FA+PY)为0.37~0.51.     

Regulated emission characteristics of in-use LNG and diesel semi-trailer towing vehicles under real driving conditions using PEMS

On-road driving emissions of six liquefied natural gas(LNG) and diesel semi-trailer towing vehicles(STTVs) which met China Emission Standard IV and V were tested using Portable Emission Measurement System(PEMS) in northern China.Emission characteristics of these vehicles under real driving conditions were analyzed and proved that on-road emissions of heavy-duty vehicles(HDVs) were underestimated in the past.There were large differences among LNG and diesel vehicles, which also existed between China V vehicles and China IV vehicles.Emission factors showed the highest level under real driving conditions, which probably be caused by frequent acceleration, deceleration, and start-stop.NOx emission factors ranged from 2.855 to 20.939 g/km based on distance-traveled and 6.719–90.557 g/kg based on fuel consumption during whole tests, which were much higher than previous researches on chassis dynamometer.It was inferred from tests that the fuel consumption rate of the test vehicles had a strong correlation with NOx emission, and the exhaust temperature also affected the efficiency of Selected Catalytic Reduction(SCR) aftertreatment system, thus changing the NOx emission greatly.THC emission factors of LNG vehicles were 2.012–10.636 g/km, which were much higher than that of diesel vehicles(0.029–0.185 g/km).Unburned CH_4 may be an important reason for this phenomenon.Further on-road emission tests, especially CH_4 emission test should be carried out in subsequent research.In addition, the Particulate Number(PN) emission factors of diesel vehicles were at a very high level during whole tests, and Diesel Particulate Filter(DPF)should be installed to reduce PN emission.     

On-board measurements of gaseous pollutant emission characteristics under real driving conditions from light-duty diesel vehicles in Chinese cities

A total of 15 light-duty diesel vehicles(LDDVs) were tested with the goal of understanding the emission factors of real-world vehicles by conducting on-board emission measurements. The emission characteristics of hydrocarbons(HC) and nitrogen oxides(NOx) at different speeds, chemical species profiles and ozone formation potential(OFP) of volatile organic compounds(VOCs) emitted from diesel vehicles with different emission standards were analyzed. The results demonstrated that emission reductions of HC and NOxhad been achieved as the control technology became more rigorous from Stage I to Stage IV. It was also found that the HC and NOxemissions and percentage of O2 dropped with the increase of speed, while the percentage of CO2 increased. The abundance of alkanes was significantly higher in diesel vehicle emissions, approximately accounting for 41.1%–45.2%, followed by aromatics and alkenes. The most abundant species were propene,ethane, n-decane, n-undecane, and n-dodecane. The maximum incremental reactivity(MIR)method was adopted to evaluate the contributions of individual VOCs to OFP. The results indicated that the largest contributors to O3 production were alkenes and aromatics, which accounted for 87.7%–91.5%. Propene, ethene, 1,2,4-trimethylbenzene, 1-butene, and1,2,3-trimethylbenzene were the top five VOC species based on their OFP, and accounted for 54.0%-64.8% of the total OFP. The threshold dilution factor was applied to analyze the possibility of VOC stench pollution. The majority of stench components emitted from vehicle exhaust were aromatics, especially p-diethylbenzene, propylbenzene, m-ethyltoluene, and p-ethyltoluene.     

掺甲醇汽油对国III汽油机排放性能影响

在一台整车试验满足国III排放法规要求的多点电喷汽油机上,采用甲醇掺入汽油的混合燃料（甲醇的体积分数分别为0%、15%和50%）进行台架试验,使用傅里叶变换红外光谱分析仪（FTIR）在线检测了常规车用三效催化转化器前后的常规和非常规排放.研究结果表明：怠速工况下,掺醇燃料对NOx排放基本没有影响,但CO和HC随掺醇比增加而普遍降低,非常规排放中乙醛排放有所降低,甲醇和甲醛则随掺醇比的增加有较大幅度升高,热怠速时经催化后掺醇燃料对各种排放均无影响,可被控制在极低的水平;其它工况下,随掺醇比增加,CO和HC减少,NOx在高掺醇比下低速低负荷和高速高负荷时有较为明显的改善,非常规排放甲醛和甲醇排放随掺醇比增大而急剧增加,乙醛排放则随之减少.经三效催化转化器作用,无论常规排放NOx、CO和HC,还是非常规排放甲醛、甲醇和乙醛基本上能够实现零排放.     

海拨高度对柴油机起动污染物排放的影响

以某大功率低压缩比柴油机为研究对象,进行了0,1000,2000,3000,3750,4500m 6个海拨高度的起动排放试验,研究了该柴油机不同海拨高度下起动过程中的HC,CO,NO_x和颗粒物排放特性.结果表明：海拨升高,柴油机起动过程的HC,CO和颗粒物排放增加,NO_x排放降低;与平原（0m海拨）比较,该柴油机高原（4500m海拨）冷起动排放的HC,CO和颗粒物分别增加7.1,2.6和2.1倍,NO_x降低53.8%;0~4500m海拨,该柴油机起动过程排放的颗粒物中聚集态颗粒物质量占94%~99%,颗粒物数量呈单峰对数分布,峰值粒径随着海拨的升高向大粒径方向移动,几何平均粒径增大.     

Investigation to meet China Ⅱ emission legislation for marine diesel engine with diesel methanol compound combustion technology

In order to reduce the pollutant emission and alleviate the pressure of petroleum resources shortage and greenhouse gas emission at the same time,the use of clean and renewable alternative fuel for marine engines is a promising option.In this study,a marine diesel engine,which was modified to run in diesel methanol compound combustion (DMCC) mode,was investigated.After the diesel injection parameters were calibrated,and combined with a sample after-treatment device DOC (diesel oxidation catalyst...