Soil bioassays as tools for sludge compost quality assessment

Composting is a waste management technology that is becoming more widespread as a response to the increasing production of sewage sludge and the pressure for its reuse in soil. In this study, different bioassays (plant germination, earthworm survival, biomass and reproduction, and collembolan survival and reproduction) were assessed for their usefulness in the compost quality assessment.Compost samples, from two different composting plants, were taken along the composting process, which were characterized and submitted to bioassays (plant germination and collembolan and earthworm performance). Results from our study indicate that the noxious effects of some of the compost samples observed in bioassays are related to the low organic matter stability of composts and the enhanced release of decomposition endproducts, with the exception of earthworms, which are favored. Plant germination and collembolan reproduction inhibition was generally associated with uncomposted sludge, while earthworm total biomass and reproduction were enhanced by these materials. On the other hand, earthworm and collembolan survival were unaffected by the degree of composting of the wastes. However, this pattern was clear in one of the composting procedures assessed, but less in the other, where the release of decomposition endproducts was lower due to its higher stability, indicating the sensitivity and usefulness of bioassays for the quality assessment of composts.     

Construction materials as a waste management solution for cellulose sludge

Sustainable waste management system for effluents treatment sludge has been a pressing issue for pulp and paper sector. Recycling is always recommended in terms of environmental sustainability. Following an approach of waste valorisation, this work aims to demonstrate the technical viability of producing fiber-cement roof sheets incorporating cellulose primary sludge generated on paper and pulp mills.From the results obtained with preliminary studies it was possible to verify the possibility of producing fiber-cement sheets by replacing 25% of the conventional used virgin long fiber by primary effluent treatment cellulose sludge. This amount of incorporation was tested on an industrial scale. Environmental parameters related to water and waste, as well as tests for checking the quality of the final product was performed. These control parameters involved total solids in suspension, dissolved salts, chlorides, sulphates, COD, metals content. In the product, parameters like moisture, density and strength were controlled.The results showed that it is possible to replace the virgin long fibers pulp by primary sludge without impacts in final product characteristics and on the environment.This work ensures the elimination of significant waste amounts, which are nowadays sent to landfill, as well as reduces costs associated with the standard raw materials use in the fiber-cement industrial sector.     

Possible use of sludge ash as filler in natural rubber

Potential use of sludge ash as a filler in NR was studied. In this study, two grades of sludge ash namely SA-300 and SA-700 were prepared by sintering sludge waste obtained from concentrated natural rubber (NR) latex production at 300 and 700 °C, respectively. Properties of NR filled with various contents of SA-300 and SA-700 were then investigated and compared with those of NR filled with precipitated calcium carbonate (CaCO₃). The results reveal that, regardless of the filler type, both scorch time (t _s1) and optimum cure time (t _c90) decrease whereas hardness and modulus increase with increasing filler loading. At a given loading, both SA-300 and SA-700 give shorter scorch time and cure time with higher hardness and modulus than CaCO₃. Due to their higher specific surface area and greater cure activation efficiency, SA-300 and SA-700 provide better reinforcement, i.e., greater tensile strength; tear strength and abrasion resistance than CaCO₃. Taken as a whole, it could be said that the two grades of sludge ash could be utilized as rubber fillers with economic advantage.     

Vitrification as an alternative to landfilling of tannery sewage sludge

Due to high content of heavy metals such as chromium, tannery sewage sludge is a material which is difficult to be biologically treated as it is in the case of organic waste. Consequently, a common practice in managing tannery sewage sludge is landfilling. This poses a potential threat to both soil and water environments and it additionally generates costs of construction of landfills that meet specific environment protection requirements. Vitrification of this kind of sewage sludge with the addition of mineral wastes can represent an alternative to landfilling.The aim of this study was to investigate the possibility of obtaining an environmentally safe product by means of vitrification of tannery sewage sludge from a flotation wastewater treatment process and chemical precipitation in order to address the upcoming issue of dealing with sewage sludge from the tannery industry which will be prohibited to be landfilled in Poland after 2016. The focus was set on determining mixtures of tannery sewage sludge with additives which would result in the lowest possible heavy metal leaching levels and highest hardness rating of the products obtained from their vitrification.The plasma vitrification process was carried out for mixtures with various amounts of additives depending on the type of sewage sludge used. Only the materials of waste character were used as additives.One finding of the study was an optimum content of mineral additives in vitrified mixture of 30% v/v waste molding sands with 20% v/v carbonate flotation waste from the zinc and lead industry for the formulations with flotation sewage sludge, and 45% v/v and 5% v/v, respectively, for precipitation sewage sludge. These combinations allowed for obtaining products with negligible heavy metal leaching levels and hardness similar to commercial glass, which suggests they could be potentially used as construction aggregate substitutes. Incineration of sewage sludge before the vitrification process lead to increased hardness of the vitrificates and reduced leaching of some heavy metals.     

Evaluation of composted sewage sludge as nutritional source for horticultural soils

Water deficit and soil degradation have become some of the major problems for crop production in semi-arid regions, as it is the South East of Spain. As a matter of fact, considerable productivity loss and risk of erosion have to be taken into account in these areas, especially those with an horticultural use (Davis, 1989). Utilization of sewage sludge in agriculture. Agricultural Progress 64, 72-80]. Horticultural soils are highly vulnerable and prone to erosion, as vegetables are generally fast-growing species under intensive exploitation regimes. High-rate chemical inputs contribute to horticultural soil degradation and have a dramatic effect on soil microbial population and nutrient balance whilst, at the same time, have a counter-effect on price competitiveness of the vegetables to be commercialized. In this paper we monitored variations in physical, chemical and biological properties of a cauliflower plot where four increasing quantities of compost were applied. We carried out a three-stage sampling schedule in order to check the effect of compost applications doses. We conclude that a 2 kg compost/m2 application had a positive effect on physical and biological properties of the soil and provides a supply of nutrients to grow cauliflowers on its surface under intensive exploitation regimes without loss in biomass yield.     

Microbial oxygen uptake in sludge as influenced by compost physical parameters

The wide range of optimal values reported for the physical parameters of compost mixtures suggest that their interactive relationships should be investigated. The objective of this study was to examine the microbial O₂ uptake rate (OUR) in 16 sludge waste recipes, offering a range of moisture content (MC), waste/bulking agent (W/BA) ratio and BA particle size levels determined using a central composite experimental design. The 3 kg samples were maintained at a constant temperature and aeration rate for 28 days, during which a respirometer recorded O₂ uptake to provide a measure of microbial activity and biodegradability. The cumulative O₂ consumption after 14 and 28 days was found to be significantly influenced by MC, W/BA ratio, BA particle size and the interaction between MC and W/BA ratio (p < 0.05). Using multivariate regression analysis, the experimental data was used to generate a model with good predictive ability for cumulative O₂ consumption after 28 days as a function of the significant physical variables (R² = 0.84). The prediction of O₂ uptake by the model depended highly on the interaction between MC and W/BA ratio. A MC outside of the traditional 50–60% (wet basis) range still resulted in a high level of microbial O₂ uptake as long as the W/BA ratio was adjusted to maintain a suitable O₂ exchange in the sample. The evolution of OUR in the samples was also investigated, uncovering strong associations between short and long-term respirometric indices, such as peak OUR and cumulative O₂ consumption (p < 0.005). Combining peak OUR data with cumulative O₂ consumption after 14 days allowed for accurate predictions of cumulative O₂ after 28 days of aeration (R² = 0.96), implying that future studies need only run trials up to 14 days to evaluate the overall O₂ consumption or biodegradability of similar sludge mixtures.     

Utilization of textile effluent wastewater treatment plant sludge as brick material

In the present work, the feasibility of using sludge generated in wastewater treatment plants of textile industry as a partial replacement for clay in the conventional brick manufacturing process is examined. Physico-chemical properties of the sludge and clay were studied. The characteristics of bricks with replacement of sludge (0–50 %) with an increment of 3 % were determined. All the brick samples satisfied the requirements of Indian Standards norms in terms of weight loss on ignition. The bricks with sludge up to 15 % satisfied the prescribed norms for compressive strength and water absorption. Results also showed that the brick weight loss on ignition was mainly attributed to the organic matter content in the sludge being burnt off during the firing process. The characteristics of bricks such as efflorescence, density and weight loss on ignition for bricks with replacement of clayey soil with textile sludge up to 15 % also satisfied the requirements of the Indian Standard. Thus, textile sludge up to 15 % can be effectively added to make brick material.     

Optimizing vermistabilization of waste activated sludge using vermicompost as bulking material

An integrated composting-vermicomposting system has been developed for stabilization of waste activated sludge (WAS) using matured vermicompost as bulking material and Eisenia fetida as earthworm species. Composting was considered as the main processing unit and vermicomposting as polishing unit. The integrated system was optimized by successive recycling and mixing of bulking material with WAS during composting and examining the effects of environmental condition (i.e. temperature: 10-30 °C and relative humidity: 50 and 90%) and stocking density (0-5 kg/m²) on vermicomposting. The composting stage resulted in sufficient enrichment of bulking material with organic matter after 20 cycles of recycling and mixing with WAS and produced materials acceptable for vermicomposting. Vermicomposting of composted material caused significant reduction in pH, volatile solids (VS), specific oxygen uptake rate (SOUR), total carbon (TC), total organic carbon (TOC), C/N ratio and pathogens and a substantial increase in electrical conductivity (EC), total nitrogen (TN) and total phosphorous (TP). The environmental conditions (i.e. temperature: 10-30 °C and relative humidity: 50 and 90%) and stocking density (0-5 kg/m²) have profound effects on vermicomposting. Temperature of 20 °C with high humidity is the best suited environmental condition for vermicomposting employing E. fetida. The favorable stocking density range for vermiculture is 0.5-2.0 kg/m² (optimum: 0.5 kg/m²) and for vermicomposting is 2.0-4.0 kg/m² (optimum: 3.0 kg/m²), respectively. The integrated composting-vermicomposting system potentially stabilizes and converts the hazardous WAS into quality organic manure for agronomic applications without any adverse effects.     

Co-digestion of grease trap sludge and sewage sludge

Redirection of organic waste, from landfilling or incineration, to biological treatment such as anaerobic digestion is of current interest in the Malmö-Copenhagen region. One type of waste that is expected to be suitable for anaerobic digestion is sludge from grease traps. Separate anaerobic digestion of this waste type and co-digestion with sewage sludge were evaluated. The methane potential was measured in batch laboratory tests, and the methane yield was determined in continuous pilot-scale digestion. Co-digestion of sludge from grease traps and sewage sludge was successfully performed both in laboratory batch and continuous pilot-scale digestion tests. The addition of grease trap sludge to sewage sludge digesters was seen to increase the methane yield of 9–27% when 10–30% of sludge from grease traps (on VS-basis) was added. It was also seen that the grease trap sludge increases the methane yield without increasing the sludge production. Single-substrate digestion of grease trap sludge gave high methane potentials in batch tests, but could not reach stable methane production in continuous digestion.     

Recycling of calcium fluoride sludge as ceramic material using low temperature sintering technology

The Chinese integrated circuit industry has been transformed from a small state-owned sector into a global competitor, but chip manufacturing produces large amounts of calcium fluoride sludge (CFS). The current treating method is landfill in China. In order to solve the problem of unavailable landfill sites and the dissolved CFS polluting water sources, CFS was tested as a component for a ceramic product made with sodium borate, sodium phosphate, and waste alumina using a low temperature sintering technology. The ceramic was characterized by X-ray diffraction (XRD), microstructure, compressive strength. XRD and microstructure analyses verified that CFS was transformed into Na₂Ca(PO₄)F as an inert crystalline phase in ceramic, which is enclosed by the borophosphate glass liquid phase. Toxicity characteristic leaching procedure and corrosion resistance tests verified that fluorine from CFS was solidified in the inert crystalline phase, which did not release to cause secondary pollution. This novel technology produces high-performance ceramic as a construction material, in accordance with the concept of sustainable development.     

Sustainable red ceramic block: recycling of a sewage sludge as raw material

Journal of Material Cycles and Waste Management - Sewage sludge (SS) is a residue resulting from wastewater treatment, which is widely increasing due to population growth and economic development....     

Utilization of sludge from water treatment plant as a filler material in pavements

Journal of Material Cycles and Waste Management - The recycling potential of water treatment plant (WTP) sludge in asphalt concrete mixes as filler material was assessed in this study. Marshall...     

Simple dehydration technique using drainage string to treat drinking water sludge for utilization as geomaterial

Journal of Material Cycles and Waste Management - The utilization of drinking water sludge (DWS) as geomaterial is important to reduce its volume that needs to be disposed of and to increase...     

Priority and emerging pollutants in sewage sludge and fate during sludge treatment

This paper aims at characterizing the quality of different treated sludges from Paris conurbation in terms of micropollutants and assessing their fate during different sludge treatment processes (STP). To achieve this, a large panel of priority and emerging pollutants (n = 117) have been monitored in different STPs from Parisian wastewater treatment plants including anaerobic digestion, thermal drying, centrifugation and a sludge cake production unit. Considering the quality of treated sludges, comparable micropollutant patterns are found for the different sludges investigated (in mg/kg DM – dry matter). 35 compounds were detected in treated sludges. Some compounds (metals, organotins, alkylphenols, DEHP) are found in every kinds of sludge while pesticides or VOCs are never detected. Sludge cake is the most contaminated sludge, resulting from concentration phenomenon during different treatments. As regards treatments, both centrifugation and thermal drying have broadly no important impact on sludge contamination for metals and organic compounds, even if a slight removal seems to be possible with thermal drying for several compounds by abiotic transfers. Three different behaviors can be highlighted in anaerobic digestion: (i) no removal (metals), (ii) removal following dry matter (DM) elimination (organotins and NP) and iii) removal higher than DM (alkylphenols – except NP – BDE 209 and DEHP). Thus, this process allows a clear removal of biodegradable micropollutants which could be potentially significantly improved by increasing DM removal through operational parameters modifications (retention time, temperature, pre-treatment, etc.).     

Characterization of polypropylene composites using sludge waste from the natural rubber latex industry as reinforcing filler

Journal of Material Cycles and Waste Management - In the natural rubber latex industries, a huge amount of sludge waste is produced in different processes, which creates potential for use as...     

Effects of acclimated sludge used as seeding material in the start-up of anaerobic digestion of glycerol

Methods for improving the anaerobic digestion of glycerol (propane-1,2,3-triol) were investigated, particularly the effects of using acclimated sludge as seeding material during start-up. Glycerol was supplied to the anaerobic digester at an organic loading rate of 2.5 g-COD L^?1 day^?1. Four experimental runs were carried out with varying mixing ratios of acclimated sludge to unacclimated sludge (0, 10, 20, and 33%). Calculations were performed by employing a numerical model, whose parameters were determined by experimental measurements. Methane production rate (MPR) for all runs attained similar stable values around 21.4 mmol L^?1 day^?1, though more time was required for attaining stable state of methane production with lower mixing ratios of acclimated sludge. The initial MPR calculated was proportional to the mixing ratio of acclimated sludge. Furthermore, molecular biological methods showed that the types of microorganisms observed in all runs were similar. These results indicate that the seeding with different mixing ratios of acclimated sludge did not affect the microbial consortia in the anaerobic digestion approaching stable state, but did affect the cell density of the useful microorganisms at the start of methane fermentation. Consequently, it was confirmed that at a higher mixing ratio of acclimated sludge, the start of methane production became more vigorous.     

Influence of combustion temperature on the performance of sewage sludge ash as a supplementary cementitious material

The potential for using sewage sludge ash (SSA) as a supplementary cementitious material (SCM) has been investigated. Controlled combustion of sewage sludge collected in Croatia from two wastewater treatment plants produced SSA with different characteristics. These were used to substitute for cement in mortar samples. The chemical composition and physical properties of SSA depend on wastewater composition, the sludge treatment process and the combustion temperature. These factors influence the suitability of SSA to be used as a SCM. For three different combustion temperatures (800, 900 and 1000 °C), it was concluded that properties of fresh mortar were not affected while in the hardened state, the most favorable combustion temperature is 900 °C regarding mechanical properties. Regardless of combustion temperature, for all types of SSA used in mortars as cement replacement (up to 30%), the average decrease in both compressive and flexural strength values was less than 8% for every 10% of added SSA. The results presented indicate that using up to 20% replacement of cement by SSA produces mortars that meet the specific technical requirements analyzed in this work.     

Environmental assessment of sewage sludge as secondary raw material in cement production--a case study in China

A life cycle assessment was carried out to estimate the environmental impact of sewage sludge as secondary raw material in cement production. To confirm and add credibility to the study, uncertainty analysis was conducted. Results showed the impact generated from respiratory inorganics, terrestrial ecotoxicity, global warming, and non-renewable energy categories had an important contribution to overall environmental impact, due to energy, clinker, and limestone production stages. Also, uncertainty analysis results showed the technology of sewage sludge as secondary raw material in cement production had little or no effect on changing the overall environmental potential impact generated from general cement production. Accordingly, using the technology of sewage sludge as secondary raw material in cement production is a good choice for reducing the pressure on the environment from dramatically increased sludge disposal. In addition, increasing electricity recovery rate, choosing natural gas fired electricity generation technology, and optimizing the raw material consumption in clinker production are highly recommended to reduce the adverse effects on the environment.     

Utilization of waste from the silicon carbide grinding sludge and stone sludge as source of silicon aluminum for the synthesis of the amine functional mesoporous humidity control material

Journal of Material Cycles and Waste Management - This study outlines the synthesis of low-cost mesoporous silica nanomaterials (MSN) from stone sludge (SS) and silicon carbide grinding sludge...