造修船中爆炸事故的控制技术探讨

船舶行业中,造修船不仅是集资金、技术、劳动力的密集性行业,同时又是我们国家目前较高危险的行业之一,各类事故经常发生。特别是生产过程中的火灾与爆炸事故,往往带来的是不可预计的后果,事故性质都非常恶劣。经过调查研究发现,18～30岁阶段的年轻人是事故发生的高发人群,生产组织单位就这一问题展开应对,从而达到以人为本,安全生产的方针。火灾爆炸事故的发生不仅会给企业和职工带来了严重危害,给国家和人民的生命财产造成损失,同时又在社会上产生相当大的负面影响,因此本文对造修船过程中的火灾与爆炸作了分析,了解火灾爆炸事故的原理,掌握事故发生的规律,企业如何在技术上和管理上发挥其应有的职责,就如何控制与减少造修船中的火灾爆炸事故的发生,提高应对措施。     

Trends in chemical hazards in Japan

In the past, the chemical industry in Japan has been the cause of a number of major industrial accidents. Subsequent to each accident, specific lessons have been learned. These lessons learned have been implemented in terms of safety education of the employees and/or safety measures of the equipment and facilities resulting in a rapid decrease of corresponding accident frequencies. In this paper, we summarized both recent and past major accidents caused by chemical substances in fixed installations in Japan. Case studies show that runaway reactions are among the main causes of major accident occurrences in the chemical process industry in Japan. A recent fatal poisoning accident caused by H₂S gas generated during maintenance work again highlights the necessity of adequate safety management in a chemical factory. Therefore, even if hazard evaluation of chemical substances and chemical processes is necessary to prevent runaway reactions, human error is also an important factor contributing to reaction hazards [Wakakura, M. (1997) Human factor in chemical accidents, J. Safety Eng. High Press. Gas. Safety Inst. Japan, 34, 846].     

机械加工工艺危险性控制研究

机械安全是制造业赖以生存和发展的基础,涉及到国民经济各个部门和人民的安全与健康。为了有效地控制机械加工工艺的危险性,防止机械事故发生,减少人员伤亡和财产损失,运用事故统计方法,对我国机械加工行业各类生产事故进行统计分析,从不同伤害形式的角度出发,将机械伤害事故类型从绞伤、碾压伤害、夹挤伤害等方面进行研究,重点以锻工、车工、铣工、钳工等11种常见加工工艺为研究对象,分析其操作过程中发生的事故原因和事故类型,得出我国机械加工行业事故发生规律和各加工工艺危险性的大小。与以往机械伤害事故类型统计不同,本文将机械伤害从不同工种和不同伤害形式进行分类统计,更能体现机械加工事故伤害特点,对加强我国机械加工行业的安全生产管理有一定的参考意义。     

2006-2010年我国危险化学品事故统计分析研究

本文基于＂十一五＂期间我国危险化学品事故统计数据,从事故类别、事故发生区域、事故发生时间、企业经济类型、危险化学品类别、危险化学品事故发生环节等方面进行分析,结果表明,中毒与窒息事故和爆炸事故占危险化学品事故主要类型,易燃液体、易燃气体、爆炸品和腐蚀性物质是引发危险化学品事故的主要危险物质类型,生产环节是事故发生的主要环节,违反操作规程或劳动纪律与设备设施工具附件有缺陷是导致事故的重要原因。从落实企业安全生产主体责任、提升本质安全化水平、开展重大危险源普查、建立安全监管网络、加强危险化学品产业布局、提高事故应急救援能力等方面提出了预防和控制危险化学品事故的对策建议。     

Fatal workplace accidents in outsourced operations in the manufacturing industry

Several studies have indicated that outsourcing increases the risk of accidents and presented some explanations for this phenomenon. For example, higher accident proneness of external employees has been presented, but the common causes of accidents have not been reviewed in depth. This paper provides information about typical accidents, the contributing factors, and preventive measures of fatal occupational accidents that occurred in outsourced manufacturing tasks. This paper also compares whether these factors differ from accidents that occurred when tasks were performed in-house in the manufacturing industry. The focus is on operations executed in the factory area for or by an organization operating in the manufacturing business. The accident analysis is based on information gathered from accident reports for fatal workplace accidents that occurred in Finland during 1999–2008. At outsourced operations in manufacturing, accidents occur most commonly when installations or work preparations are being performed. According to the reports, dangerous work practices and insufficient hazard identification most frequently contributed to accidents. In order to prevent typical accidents, e.g., occupational instructional and guidance, hazard identification, work practices, supervision, and task planning should be improved. Statistical differences between outsourced and in-house operations were also found, mainly within the contributing factors. Therefore, the safety of outsourced manufacturing operations should be considered in detail in order to prevent accidents and ensure occupational safety also when operated with other performers.     

Research on three-dimensional visualization system of Natech events triggered domino accidents in oil-gas depots

Natech events and domino accidents happen worldwide and usually lead to severe consequences, especially in hazardous areas such as Oil-Gas depots. With the continuous development of the Oil-Gas industry and information technology, it is essential to realize the three-dimensional management and monitoring of hazardous substances. To evaluate the consequences caused by Natech events triggered domino accidents (accident chain), a matrix loop method was proposed to calculate the probability and evolution path of the accident chain. The actual layout and the real-time data of the Oil-Gas depot are input into the evaluation method in matrices, thus making the results reliable and updated. Besides, a B/S architecture system is developed to present the evaluation consequences of the proposed method. The three-dimensional visualization effects of natural disasters, technological accidents and the dynamic propagation process of the accident chain are also realized in the system to enhance the user's experience. A system application regarding lightning-triggered domino accidents was carried out to demonstrate the feasibility and rapidity of the proposed evaluation method and perform the system's operation process and visualization effects. The application results show that the system can provide effective decision-making assistance to safety management workers before the accident and guidance for emergency rescue operations during the accident.     

机械制造企业安全事故统计分析与对策研究

本文统计分析了4家机械制造企业11年导致人员死亡和重伤的28起安全事故案例，结果表明这些企业安全事故总体发展趋势和企业业务发展有密切的联系，企业安全事故的事故类型、事故原因和事故岗位分布有非常明显的行业特征；最后根据统计分析结果提出了调研企业在预防安全事故方面需要加强的管理对策和措施。     

聚类和灰色关联度在建筑施工事故影响因素分析中的应用

建筑业是高危行业,其安全生产状况一直受到社会各界的关注.针对建筑施工过程中监管重点难以把握、施工事故多发的现状,选取1997-2006年发生的建筑施工事故数据,以多发事故高处坠落为例,通过拆分、合并、剔除筛选出10种引发高处坠落施工事故的影响因素;通过建筑施工事故因素的聚类分析,获得三类影响因素,即“人—管理—物”;应用灰色关联度分析,对各类影响因素的灰色关联度进行排序,从而找出建筑施工过程的薄弱环节,为指导施工现场安全管理人员制定有针对性监管措施和预防建筑施工事故的发生提供方法支持.     

Stock market responses to chemical accidents in Japan: An event study

Despite recent major chemical process accidents in Japan, the top management teams of firms still avoid taking costly risk reduction measures because of their low perceived impact on firm performance. The disclosure of information on accident risks might motivate managers to enhance workplace safety because of the subsequent evaluation of firms by investors in stock markets. If the disclosed risk information is newly available for investors, firms with a high risk of accidents would receive a poor evaluation by stock markets and thus managers would take risk reduction measures to prevent stock prices from declining. In this study, we conduct an event study analysis to examine whether accident risk information is already reflected in stock prices, using data on the Japanese chemical industry. The results of our event study show that the estimated cumulative average abnormal returns of firms' stocks are significantly negative after severe accidents actually occurred. This finding implies that risk information is not already reflected in the stock prices of Japanese chemical firms and that the disclosure of accident risk information has the potential to motivate the top management teams of firms to reduce their firms’ accident risk.     

A study of maintenance-related major accident cases in the 21st century

This paper is based on a review of 183 detailed, major accident investigation and analysis reports related to the handling, processing and storage of hydrocarbons and hazardous chemicals over a decade from 2000 to 2011. The reports cover technical, human and organizational factors. In this paper, the Work and Accident Process (WAP) classification scheme is applied to the accident reports with the intention of investigating to what extent maintenance has been a cause of major accidents and what maintenance-related causes have been the most frequent.The main objectives are: (1) to present more current overall statistics of maintenance-related major accidents, (2) to investigate the trend of maintenance-related major accidents over time, and (3) to investigate which maintenance-related major accident causes are the most frequent, requiring the most attention in the drive for improvement.The paper presents statistical analysis and interpretation of maintenance-related major accidents’ moving averages as well as data related to the types of facility, hazardous substances, major accidents and causes. This is based on a thorough review of accident investigation reports.It is found that out of 183 major accidents in the US and Europe, maintenance was linked to 80 (44%) and that the accident trend is decreasing. The results also show that “lack of barrier maintenance” (50%), “deficient design, organization and resource management” (85%) and “deficient planning/scheduling/fault diagnosis” (69%) are the most frequent causes in terms of the active accident process, the latent accident process and the work process respectively.     

基于三角模糊数的机械伤害事故风险分析

为研究机械伤害事故风险因素的影响程度,更好地对机械系统进行安全管理,实现机械设备安全运行和生产,以某企业清理沥青修整机作业时发生的机械伤害事故为例对其进行风险评估,根据机械伤害事故的特点并结合《机械工厂安全性评价标准》构建了机械伤害风险评价指标体系,采用三角模糊数和网络分析法计算导致事故的各个因素和子因素的权重。结果表明,危险操作倾向、机器安全防护、身心状态是导致事故发生的直接因素,并据此提出了相应的风险预防措施,为机械伤害事故风险决策提供了有力依据。     

Historical analysis of accidents in seaports

A study has been carried out of accidents occurring in seaports. A total of 471 accidents occurring between the beginning of the twentieth century and October 2002 have been analysed. The results obtained show a significant increase in the frequency of accidents over time: 83% of the accidents occurred in the last 20 years and 59% in the past decade. The most frequent accidents were releases (51%), followed by fires (29%), explosions (17%) and gas clouds (3%). More than half the accidents occurred during transport: loading/unloading operations, storage and process plants also make a large contribution to the total. The various causes of the accidents have also been analysed, as have the type of substance involved and the consequences for the population (number of people killed, injured and evacuated). Finally, some conclusions are drawn concerning the need to improve certain safety measures in ports.     

近年来山西省煤矿事故特点及对策措施

为掌握近年来山西省煤矿事故的发生特点,基于2015年—2018年山西省煤矿事故数据并结合全国煤矿事故数据进行对比,对事故等级、类型、地点、企业性质、煤矿辖区5个维度进行统计分析。结果表明:煤炭价格与煤矿安全形势有正负影响;近年来山西省煤矿安全总体形势好于全国,但机电、运输事故频发,水害事故时有发生,需要对该类事故加强防范措施;回采工作面为事故多发地点,这与全国煤矿事故特点不尽相同;国有重点煤矿的事故起数、死亡人数均高于地方煤矿企业,这主要是由于国有重点煤矿数量多、产量大的原因。应同时努力提高员工素质,坚决落实安全责任制,实现煤矿企业的安全生产。     

冬瓜山铜矿安全生产事故统计分析及改进措施

为查找冬瓜山铜矿安全生产事故规律,提出有效的改进措施,预防和减少事故发生,运用三维预防安全管理体系研究成果,对冬瓜山铜矿2003~2013年的安全生产事故,按照严重程度、伤残等级、事故类型等分别进行统计与分析,查找事故发生规律。统计表明,冬瓜山铜矿死亡事故按类别主要以车辆伤害和中毒窒息死亡为多,其次是片帮冒顶;从原因分析看,排在第一的是事故隐患,其次是管理缺陷和违章。针对事故发生的原因,提出了一系列的改进措施,目前这些改进措施已经逐步在冬瓜铜矿得到落实,取得了明显的效果,2012年以来,事故率明显下降,员工安全意识和安全操作技能一定程度得到提高,矿山安全管理环境得到显著改善。     

公路施工安全事故诱因与预警管理的探讨

基于以往公路施工安全事故的分析,总结公路施工安全事故的特点,认为公路施工安全事故的发生,受到地质环境、社会外部环境、施工机械设备失控以及施工人员主观过错等因素的共同影响,并应用安全人机工程学的事故致因理论,分析各因素间的相互关系。针对事故诱因,提出构建公路施工安全事故的预控管理模式,对可能产生公路施工安全事故的主要因素、施工过程、紧急救援措施等进行监测与评价。通过预警分析,制定预控管理对策,以使公路施工事故的灾害损失尽量减少到最低。     

由53起较大以上事故探讨农产品加工企业风险特征

系统检索并整理了自2001年以来,我国发生在农产品加工行业的53起较大以上事故,从事故类型、企业产品类型、承包商、施救不当和年度事故分布等角度对这些事故进行分析。结果表明,农产品加工企业事故风险具有一定的行业特点,主要表现在中毒窒息事故比较多,因施救不当而导致事故扩大的问题比较突出;粮食和酒精、养殖、饲料和腌渍制品企业风险相对较高。分析结果对指导企业如何防止较大以上事故具有重要的指导意义。     

基于行为安全“2-4”模型的受限空间事故分析及预防

为了研究受限空间作业过程的事故特性和致因机理,指导人员有效辨识受限空间作业风险,采取正确的应急救援措施。对2012年1月至2018年12月发生的典型受限空间作业过程事故进行了统计,并根据行为安全“2-4”模型对事故致因进行了分析,改变了传统事故原因的分类方法。将事故致因从一次性行为、习惯性行为、运行行为和指导行为4个方面进行划分,将安全管理体系划分为事故的根本原因。结果表明,受限空间作业事故伤害主要来源于气体中毒或窒息,盲目施救是导致受限空间人员伤亡的主要原因。基于行为安全“2-4”模型,提出从个人行为控制和组织行为控制两个层面的受限空间作业事故防控措施,对有效预防受限空间作业和救援事故,降低事故危害程度有指导意义。     

化工行业典型安全事故统计分析

化工行业安全事故的统计分析,是对化工行业安全生产问题进行研究的重要基础性工作。基于事故的随机性,采用数理统计的方法,主要从事故发展趋势、事故类型、事故原因、季节性、工作日和时段等方面,对收集到的114例1974—2010年间的重大伤亡或造成较大影响的化工企业典型安全风险事故案例的系统、全面地分析,揭示化工行业典型安全事故的部分特征和规律,为化工行业安全生产问题的进一步研究提供依据和参考。     

城市油气管道泄漏爆炸重大案例应急管理对比研究

青岛东黄输油管道泄漏爆炸特别重大事故,引起公众对城市油气管道安全的普遍关注。近年来,城市油气管道事故频繁发生,反映出我国在城市地下管道安全管理方面存在较大问题。基于国内外管道相似事故调研,选取墨西哥瓜达拉哈拉管道泄漏爆炸事故和青岛东黄输油管道泄漏爆炸事故进行对比分析。基于事故致因理论,探究事故发展模式,建立事故链模型。结合应急管理思想,从预警预控、应急处置、评估恢复角度分析事故应急管理过程的共性失误。最后,针对应急管理各阶段共性失误提出防范措施,对提高类似事故的应急管理能力具有一定的参考意义