Production of lightweight aggregates from mining and industrial wastes

Washing aggregate sludge from a gravel pit, sewage sludge from a wastewater treatment plant (WWTP) and a clay-rich sediment have been physically, chemically and mineralogically characterized. They were mixed, milled and formed into pellets, pre-heated for 5 min and sintered in a rotary kiln at 1150 °C, 1175 °C, 1200 °C and 1225 °C for 10 and 15 min at each temperature. The effects of the raw material characteristics, heating temperatures and dwell times on the loss on ignition (LOI), bloating index (BI), bulk density (ρ_b), apparent and dry particle densities (ρ_a, ρ_d), voids (H), water absorption (WA_24h) and compressive strength (S) were determined. All the mixtures presented a bloating potential taking into consideration the gases released at high temperatures. The products obtained were lightweight aggregates (LWAs) in accordance with Standard UNE-EN-13055-1 (ρ_b ≤ 1.20 g/cm³ or particle density ≤ 2.00 g/cm³). LWAs manufactured with 50% washing aggregate sludge and 50% clay-rich sediment were expanded LWAs (BI > 0) and showed the lowest apparent particle density, the lowest water absorption and the highest compressive strength. It was possible to establish three groups of LWAs on the basis of their properties in comparison to Arlita G3, F3 and F5, commercially available lightweight aggregates manufactured in Spain. Our LWAs may have the same or similar applications as these commercial products, such as horticulture, prefabricated lightweight structures and building structures.     

A pilot plant using immobilized cells for dye removal from dye manufacturing wastes

A pilot plant was set up to treat dye waste water. The flow of the plant begins with a chemical pretreatment step following by an immobilized decolorizing bacteria reactor and an ordinary activated sludge reactor at the end. Results from the seven months' operation show that the decolorization effect of the immobilized cell reactor worked satisfactorily. The effluent colour always remained below 100 with the influent colour as high as 4000 or more. The COD of the effluent could also meet the discharge standard, around 60 mg L⁻¹. The immobilized cell reactor has an ability to reduce the BOD/COD ratio of the waste, suggesting that it can degrade the recalcitrant pollutants easily. The results show that it is a high-efficiency and low-cost process suitable to be developed into full-scale application.     

Physical properties of industrial wastes: laboratory tests

This article describes some laboratory tests performed on each kind of sludge located in an industrial wastes landfill. Measured physical properties are: field capacity, hydraulic permeability, saturation water content, effective porosity and particle-size distribution. The laboratory apparatus is described; the obtained results are analyzed to point out the possible correlations among the examined parameters. The aim of this work is to provide a data bank for industrial wastes landfills useful to perform some applications such as the evaluation of the produced leachate quantity for landfills whose wastes are similar to the ones here considered.     

Additives to reduce ammonia and odor emissions from livestock wastes: a review

This paper reviews the use of additives to reduce odor and ammonia (NH3) emissions from livestock wastes. Reduction of NH3 volatilization has been shown to be possible, particularly with acidifying and adsorbent additives, and potential exists to develop further practical and cost-effective additives in this area. Masking, disinfecting, and oxidizing agents can provide short-term control of malodor, but as the capacity of these additives is finite, they require frequent reapplication. Microbial-based digestive additives may offer a solution to this problem as they are regenerative, but they appear to have been developed without a thorough understanding of microbiological processes occurring in livestock wastes. Currently, their use to reduce odor or NH3 emissions cannot be recommend. If the potential of these types of additives is to be realized, research needs to shift from simply evaluating these unknown products to investigating known strains of bacteria or enzymes with known modes of action. To protect the farmers' interest, standard independent test procedures are required to evaluate efficacy. Such tests should be simple and quantify the capacity of the additive to perform as claimed. The principle use of additives needs to be identified and addressed during their development. Producers may not use effective additives in one area if they further compound other problems that they perceived to be more important. There is the potential to use additives to treat other problems associated with livestock wastes, particularly to improve handling properties, reduce pollution potential to watercourses, and reduce pathogenic bacteria. Further work is required in these areas.     

Monitoring and enforcement for management of industrial wastes: case study for Thailand

Summary This paper seeks to set the appropriate standards for monitoring and enforcement for the management of industrial wastes and effluents in developing countries. It applies these environmental protection measures to the proposed Samutprakam Province improvement programme in Thailand.Dr Harvey F. Ludwig is a regular contributor toThe Environmentalist (see, for instance, Ludwig, 1990; Ludwig and Browder, 1992). He is Chairman of Seatec International Consulting Engineers where Sow Kim Leng is a consulting engineer. Wanida Srichai is based at the World Environment Center, Thailand Office, Bangkok, Thailand.     

Utilization of pulp and paper industrial wastes to remove heavy metals from metal finishing wastewater

Two pulp and paper industrial wastes, lime mud (LM) and recovery boiler ash (RB), have low moisture contents, low heavy metal contaminations and contain various carbonate compounds which contribute to a high pH. Metal finishing wastewater (MF-WW) has a low pH, high levels of TDS and high contaminations from Cr, Cu, Pb and Zn. The heavy metals from MF-WW were removed by sorption and precipitation mechanisms. LM gave better results in removing heavy metals from MF-WW than RB. At a reaction time of 45 min, the maximum removal efficiencies for Cr (93%) and Cu (99%) were obtained at 110 g L⁻¹ of LM, but at 80 g L⁻¹ for Pb (96%) and Zn (99%). Treatment with LM gives a higher sludge volume than with RB. However, the leachability of heavy metals from LM is lower. Leachability of heavy metals in the sediment for all selected treatment conditions is within government standards.     

Use of constructed wetland for the removal of heavy metals from industrial wastewater

This study was conducted to investigate the effectiveness of a continuous free surface flow wetland for removal of heavy metals from industrial wastewater, in Gadoon Amazai Industrial Estate (GAIE), Swabi, Pakistan. Industrial wastewater samples were collected from the in-let, out-let and all cells of the constructed wetland (CW) and analyzed for heavy metals such as lead (Pb), cadmium (Cd), iron (Fe), nickel (Ni), chromium (Cr) and copper (Cu) using standard methods. Similarly, samples of aquatic macrophytes and sediments were also analyzed for selected heavy metals. Results indicate that the removal efficiencies of the CW for Pb, Cd, Fe, Ni, Cr, and Cu were 50%, 91.9%, 74.1%, 40.9%, 89%, and 48.3%, respectively. Furthermore, the performance of the CW was efficient enough to remove the heavy metals, particularly Cd, Fe, and Cu, from the industrial wastewater fed to it. However, it is suggested that the metal removal efficiency of the CW can be further enhanced by using proper management of vegetation and area expansion of the present CW.     

Reducing anthropogenic environmental stresses: A review on cleaner production and industrial ecology

Cleaner production (CP) provides source control measures of minimizing the waste and emissions occurred by the production and processes. CP, which is also known by the term pollution prevention (P2), has been practiced for several years among various countries across the world. Practicing of CP in industries supports in optimization of materials utilization, lowering the energy consumption, and the reduction of emissions to air, water, and soil. CP provides a continuous and preventive environmental improvement for the organizations by focusing on the prevention rather than providing solutions, once the pollution has been occurred. Implementing CP in a business requires support from the employees from top to bottom levels in the hierarchy, to obtain a successful and long‐term outcome. Thus, CP is no longer considered as a standalone process and should be integrated in the entire business development activities, in order to improve the quality of life. CP can also be identified as a subset of industrial ecology, which focuses on designing the industrial processes, products, and services, in order to minimize the environmental concerns of the industrial activities. This article will provide an overview of the background of CP, the CP assessment methodology, and the concepts of industrial ecology.     

Degradation and removal methods of antibiotics from aqueous matrices--a review

Over the past few years, antibiotics have been considered emerging pollutants due to their continuous input and persistence in the aquatic ecosystem even at low concentrations. They have been detected worldwide in environmental matrices, indicating their ineffective removal from water and wastewater using conventional treatment methods. To prevent this contamination, several processes to degrade/remove antibiotics have been studied. This review addresses the current state of knowledge concerning the input sources, occurrence and mainly the degradation and removal processes applied to a specific class of micropollutants, the antibiotics. In this paper, different remediation techniques were evaluated and compared, such as conventional techniques (biological processes, filtration, coagulation, flocculation and sedimentation), advanced oxidation processes (AOPs), adsorption, membrane processes and combined methods. In this study, it was found that ozonation, Fenton/photo-Fenton and semiconductor photocatalysis were the most tested methodologies. Combined processes seem to be the best solution for the treatment of effluents containing antibiotics, especially those using renewable energy and by-products materials.     

Pollution prevention in the semiconductor industry through recovery and recycling of gallium and arsenic from GaAs polishing wastes

A process was developed for the recovery of both arsenic and gallium from gallium arsenide polishing wastes. The economics associated with the current disposal techniques utilizing ferric hydroxide precipitation dictate that sequential recovery of toxic arsenic and valuable gallium, with subsequent purification and in-house reuse of both, is to the benefit of the gallium arsenide crystal grower. The developed process involves first the removal of the majority of the arsenic and suspended polish as a mixed precipitate of calcium arsenate and polish. This first process step is performed at ambient temperatures and at a pH>11 using NaOH. At these pH regimes, gallium is retained in solution as a sodium gallate species. Precipitation of virtually pure gallium hydroxide is then accomplished in the next process step through pH adjustment to between 6 and 8 with waste acids. The commonly used ferric hydroxide coprecipitation step is retained as a final treatment step, but because of the removal of the majority of the arsenic, gallium, and polish in the two prior steps, far less waste is land disposed. A patent application has been filed with the United States Patent Office.     

Heavy metal removal from industrial effluents by sorption on cross-linked starch: chemical study and impact on water toxicity

Batch sorption experiments using a starch-based sorbent were carried out for the removal of heavy metals present in industrial water discharges. The influence of contact time, mass of sorbent and pollutant load was investigated. Pollutant removal was dependent on the mass of sorbent and contact time, but independent of the contaminant load. The process was uniform, rapid and efficient. Sorption reached equilibrium in 60 min irrespective of the metal considered (e.g. Zn, Pb, Cu, Ni, Fe and Cd), reducing concentrations below those permitted by law. The material also removed residual turbidity and led to a significant decrease in the residual chemical oxygen demand (COD) present in the industrial water discharge. The germination success of lettuce (Lactuca sativa) was used as a laboratory indicator of phytotoxicity. The results show that the sorption using a starch-based sorbent as non-conventional material, is a viable alternative for treating industrial wastewaters.     

Zinc recovery from hazardous construction wastes via an integrated process of the air classification,alkaline leaching,and water washing

Zinc- and lead-containing wastes are often mixed with construction and demolition wastes in many factories, generating abundant of heavy metal-enriched hazardous waste. In the present study, a novel integrated process of air classification, alkaline leaching, and water washing dechlorination was proposed for the efficient recycling of Zinc (Zn) resources. The first air classification process was realized via venturi tube, wherein the content of Zn could increase by 20 wt.%. After that, the product underwent an alkaline leaching process. Results showed that Zn recovery rate increased with fine particle sizes, and a 65% recovery rate was obtained under the following conditions of 5 mol/L NaOH, liquid/solid 10:1, and leaching time 1 h. Finally, water washing associated with microwave and ultrasonic treatments could remove over 85% of Cl and other water-soluble salts. All the results indicated that the integrated method had an excellent recovery rate for Zn resources from construction and demolition wastes.     

Bioleaching of heavy metals from sewage sludge: A review

During the treatment of sewage, a huge volume of sludge is generated, which is disposed of on land as soil fertilizer/conditioner due to the presence of nitrogen, phosphorus, potassium and other nutrients. However, the presence of toxic heavy metals and other toxic compounds in the sludge restricts its use as a fertilizer. Over the years, bioleaching has been developed as an environmentally friendly and cost-effective technology for the removal of heavy metals from the sludge. The present paper gives an overview of the various bioleaching studies carried out in different modes of operation. The various important aspects such as pathogen destruction, odor reduction and metal recovery from acidic leachate also have been discussed. Further, a detailed discussion was made on the various technical problems associated with the bioleaching process, which need to be addressed while developing the process on a larger scale.     

Environmentally conscious manufacturing and product recovery (ECMPRO): A review of the state of the art

Gungor and Gupta [1999, Issues in environmentally conscious manufacturing and product recovery: a survey. Computers and Industrial Engineering, 36(4), 811–853] presented an important review of the development of research in Environmentally Conscious Manufacturing and Product Recovery (ECMPRO) and provided a state of the art survey of published work. However, that survey covered most papers published through 1998. Since then, a lot of activity has taken place in EMCPRO and several areas have become richer. Many new areas also have emerged. In this paper we primarily discuss the evolution of ECMPRO that has taken place in the last decade and discuss the new areas that have come into focus during this time. After presenting some background information, the paper systematically investigates the literature by classifying over 540 published references into four major categories, viz., environmentally conscious product design, reverse and closed-loop supply chains, remanufacturing, and disassembly. Finally, we conclude by summarizing the evolution of ECMPRO over the past decade together with the avenues for future research.     

Auditing non-hazardous wastes from golf course operations: moving from a waste to a sustainability framework

This paper provides non-hazardous solid waste audit procedures and bench mark audit data for golf courses (GCs). The paper also demonstrates the narrow scope of solid waste audit data, and the need to move towards a broader auditing scope such as that contained in sustainability auditing frameworks. A case study of Clear Lake Golf Course, located in southwestern Manitoba, Canada was completed. Annual waste generation rates at the GC were estimated to be 46.2 tonnes/year with 83% of this material compostable. Grass clipping material generated from the putting greens accounted for 79% of the waste stream. The GC achieved a solid waste diversion rate of 81% (waste generated not destined for landfill per total waste material generated). A future, realistic target of 97% diversion was also identified. The 7 day audit period was found to be unsuitable for estimating grass clipping generation rates. Implementation of a broader sustainability framework for future audits will harmonize many existing management functions such as solid waste auditing, waste characterizations, pollution prevention, green procurement, customer satisfaction, and the efficiency of the operations.     

Recent progress in bioethanol production from lignocellulosic materials: A review

Natural energy sources like petrol and diesel are going to be diminished in the coming future which will lead to increase in the prices and demands of fossil fuels. Therefore, it is important to find a sustainable alternate of fossil fuels. Bioethanol is one of the alternatives, which is produced from different feedstocks including sugar-based, starch-based and lignocellulose-based materials through fermentation. Since sugar-based (sugar cane and sugar beet) and starch-based (corn) materials are sources of staple food, therefore, research on lignocellulosic materials for bioethanol production is a subject of recent studies. Ethanol production from lignocellulosic materials involves different steps, such as pretreatment, hydrolysis, followed by fermentation process and finally ethanol purification. In this review, we have summarized the recent progresses in bioethanol production and processing from lignocellulosic materials.     

Copper, Cobalt, Nickel and Manganese Availability from Land-based Endowments A Perspective

Estimates of land-based demonstrated resources of cobalt, copper, manganese, and nickel would indicate adequate supply for many years to come based on current levels of annual consumption. However, when these resource estimates are disaggregated, much of this resource is found to occur in a limited number of producing mines. Almost all of the cobalt in these resources coexists with either nickel or copper, and as such, will be available only to the degree extraction of these two metals from existing mines is economical. Finally, current projections of excess capacity in existing mines for all four metals, coupled with additional inferred resources at these mines and yet to be exploited resources in known economical deposits, would lead one to conclude that, from this perspective, the mining of sea bed nodules is not likely to occur until well into the next century.     

Wastewater treatment in molasses-based alcohol distilleries for COD and color removal: a review

Molasses-based distilleries are one of the most polluting industries generating large volumes of high strength wastewater. Different processes covering anaerobic, aerobic as well as physico-chemical methods have been employed to treat this effluent. Anaerobic treatment is the most attractive primary treatment due to over 80% BOD removal combined with energy recovery in the form of biogas. Further treatment to reduce residual organic load and color includes various: (i) biological methods employing different fungi, bacteria and algae, and (ii) physico-chemical methods such as adsorption, coagulation/precipitation, oxidation and membrane filtration. This work presents a review of the existing status and advances in biological and physico-chemical methods applied to the treatment of molasses-based distillery wastewater. Both laboratory and pilot/industrial studies have been considered. Furthermore, limitations in the existing processes have been summarized and potential areas for further investigations have been discussed.