液态高炉渣热量回收利用方法及问题

钢铁冶金行业生产会产生大量的高炉渣。高炉渣由于自身温度比较高，含热量丰富，对能源工业来说是一种很好的二次资源。世界上已有一些国家对高炉渣热量的回收利用进行了一定的研究，而国内这方面的研究却很少。详细介绍了近几年国内外对高炉渣热量回收利用的情况，在此基础上，阐述了高炉渣热回收技术需要解决的关键问题和发展趋势。     

不同条件下高炉渣吸附水中无机磷的研究

高炉渣(BFS)是在冶炼生铁过程中产生的固体废弃物,开展高炉渣的资源化研究具有重要意义.为了对水淬高炉渣净化含磷污水的应用提供理论依据,采取等温吸附的实验方法,比较了不同水淬炉渣的吸附磷效果,研究了不同pH和不同温度下水淬炉渣吸附磷的特点,结果如下:利用Langmuir等温吸附方程炉渣吸附磷的过程进行拟合,其相关系数均能达到显著水平.炉渣的碱度越高,吸附磷的效果越好;炉渣对磷的吸附能力随溶液pH的增加而降低,且初始为酸性(pH=2、4)的溶液在吸附达到平衡后pH有所上升,而初始为碱性的溶液(pH=10、12)在吸附达到平衡后pH有所下降;炉渣对磷的吸附是一个自发放热过程.     

用生命周期的方法评价铜炉渣作为铜选矿原料的环境影响

运用生命周期评价的方法,分别对铜炉渣和铜矿石回收铜的选矿过程的环境协调性进行了对比研究,得到了选矿生产过程中各工序的环境负荷数据。评价结果表明,铜炉渣的人类健康损害、生态系统损害和资源损害分别为0.20783、0.00764和0.01919,而铜矿石的分别是0.08165、0.0075和0.08857,铜炉渣生产铜的资源损害比铜矿石低,而人类健康损害和生态系统损害比铜矿石高,铜炉渣选矿生产过程每生产1 kg渣精矿的环境负荷约为铜矿石的1.32倍。随着国内铜精矿供应缺口的增大,从铜炉渣中回收铜资源将显著地提高资源利用率,有利于循环经济的发展。     

转炉渣诱导磷酸钙结晶法去除和回收废水中磷的研究

以转炉渣为晶种材料,利用批次结晶沉淀实验,研究不同的反应条件对诱导磷酸钙结晶法去除和回收废水中磷的影响。结果表明,最优反应条件为:pH=9.5,Ca/P摩尔比2∶1,转炉渣用量1.7 g/L,反应时间3 h,在此条件下,碳酸根对反应的影响甚小,对养猪场废水和污泥浓缩池上清液的处理,最高去除率分别达到95.36%和96.54%;转炉渣循环利用10次,回收磷的效果仍然很好。运用扫描电子显微镜(SEM)、X射线能谱仪(EDS)和X射线衍射仪(XRD)等测试手段对在最优工艺条件下重复使用10次的转炉渣进行了表征,证明回收的磷主要以羟基磷灰石(HAP)形态存在。     

城市生活垃圾焚烧炉渣在混凝土中的应用研究

研究了在混凝土中利用城市固体废物焚烧炉渣(以下简称MSWI炉渣)的可行性以及MSWI炉渣在混凝土中的最佳替代率问题。通过对MSWI炉渣化学成分、物理特性以及MSWI炉渣混凝土抗压强度、弹性模量、毒性特征沥滤方法(TCLP)等测试结果进行分析,得到如下结论:从技术手段和环保角度来看,利用MSWI炉渣替代天然粗集料制备混凝土是可行的;对MSWI炉渣进行湿磨预处理可明显改善MSWI炉渣混凝土的力学性能和渗滤特性;MSWI炉渣在混凝土中的替代率不宜超过50%。     

人工湿地新型内电解基质的研究

对内电解技术在人工湿地中的应用进行了初步研究,通过静态实验对铁屑/炉渣、铁屑/粉煤灰、铁屑/活性炭组成的内电解基质进行了比选,确定铁屑/炉渣为最佳组合,其对COD、NH3-N、TP去除率高,对出水的pH值影响较小.通过单因素实验确定其最佳反应条件,即铁/炉渣投加比为1∶1,每100 mL废水投加量为20 g,反应时间6...     

利用渣水系统处理脱硫废水的工程案例

为研究渣水系统低成本处理燃煤电厂脱硫废水的技术可行性与经济可行性,系统地研究了脱硫废水引人渣水系统后,捞渣机上清液、脱硫工艺水(复用水)的水质变化情况,以及对设备腐蚀、炉渣和石膏再利用的影响,并进行了经济性分析.结果表明,脱硫废水引入渣水系统后,复用水水质指标符合厂区回用水标准,且对炉渣和石膏的再利用没有明显影响,投资...     

施用高炉渣对土壤磷吸附-解吸特性的影响

采用振荡平衡法,研究了施用高炉渣对土壤磷的吸附解吸特征的影响。结果表明:Langmuir、Freundlich和Temkin方程都能较好地描述高炉渣对土壤磷的吸附特征,但以Langmuir模型为最优。与对照处理相比,施用高炉渣的土壤吸附平衡常数k值增大,自由能ΔG降低,最大吸附量Xm和最大缓冲容量MBC提高;磷的解吸量增加,总解吸量和总解吸率分别是对照处理的1.05～1.25倍和1.02～1.36倍;施用高炉渣还能减弱吸附-解吸过程中的滞后效应。上述结果说明施用高炉渣可以改善土壤保蓄和供应磷的能力。     

减少工业炉炉壁热污染问题的理论研究

针对工业炉壁面的散热特点,建立了工业炉壁面的散热数学模型,并采用SIMPLE法对其无因次方程组进行求解,得出炉体热量主要散失在Y＝0～0.1处.对现有加热炉炉壁的散热状况进行了实测计算,并对安装炉壁档板情况下的热量回收能力进行了分析,结果显示,在基本相同的条件下,其向大气环境排放的热量可从1 524.8 W/m2下降到60.1W/m2,同时还可回收热量404 kW,大大减少了向周围环境的热污染.     

改性高炉渣对甲基橙的吸附

以盐酸和十六烷基三甲基溴化铵对包钢高炉渣进行表面改性,通过XRD、SEM和N_2吸附-脱附测试研究其微观结构和孔径分布,并以阴离子型染料甲基橙溶液为模拟染料废水研究其吸附性能,进而探索最佳改性制备条件。研究结果表明:有机改性高炉渣主要化学成分为SiO_2,表面有明显的孔道结构,比表面积高达394.5 m~2·g~(-1),平均孔径为12.4 nm;有机改性高炉渣对甲基橙溶液均具有较强的吸附性能,最佳改性条件为加入改性剂盐酸浓度为3 mol·L~(-1)、十六烷基三甲基溴化铵的最终投加浓度为8 g·L~(-1)、水热温度160℃和16 h,此时所制备的有机改性高炉渣吸附性能最强,吸附率为98.06%,最大吸附量达357.14 mg·g~(-1)。等温吸附实验表明,有机改性高炉渣对甲基橙溶液的吸附属于多分子层吸附。     

高铝粉煤灰提取氧化铝后硅钙渣用作水泥混合材

为了使高铝粉煤灰提取氧化铝后所产生的硅钙渣被大量的用作水泥混合材,通过水泥强度、水化放热和干缩性实验研究了原状硅钙渣和脱碱硅钙渣对水泥强度和稳定性的影响。结果表明,当硅钙渣掺量达30%时,硅钙渣水泥强度仍可满足P·C 32.5水泥要求。且随硅钙渣掺入量的增加,水泥早期水化放热速率增加的同时水泥累计水化放热量和干缩率还会显著降低。与原状硅钙渣相比,在同等掺量的情况下,脱碱硅钙渣更有利于保持水泥强度,降低其水化热和改善干缩性。     

Remobilization of metals from slag and polluted sediments (case study: the canal of the Deûle River, northern France)

The anthropogenic impact on the environment in the last century has proven to be very negative due to the fast development of industry. A typical example is the De?le River in northern France, one of the most polluted sites in this region. The concentrations of Pb, Cd, Zn and Cu in river sediments are 300, 800, 50 and 15 times higher, respectively, than the background values. The present study was undertaken to evaluate the capacity of already polluted sediments to capture metals released from industrial wastes (slag). As it were, in spite of the high metal pollution level, sediments have still shown the ability to adsorb metals released from slag under the conditions provided. Their efficiency in "cleaning up" some of the metals (e.g. Pb) seems to be additionally enhanced in anoxic conditions. This study provided some additional information on the importance of sediments as a pollutant sink.     

中国炭黑工业大气污染控制

本文研究我国目前炭黑工业大气污染控制技术的状况及特点。近十年来，我国炭黑工业大气污染控制技术有了长足的进展，选择合理的工艺过程，采用袋滤器高效净化炭黑烟气，成功地开发了炭黑工业气体余热的回收及利用。为此，我国炭黑工业大气污染控制技术，实现了炭黑微粒和可燃气态污染物的高效净化，炭黑工业气体余热绝大部分得到了回收及利用，余热利用率达６０％以上。我国炭黑工业一跃成为低能耗、有效能高效利用，大气污染物高效净化的清洁生产的化工厂，和生产热力及电力的能源部门。     

Prospect of recovering phosphorus in magnesium slag-packed wetland filter

Phosphorus recovery from wastewater not only reduces the unbearable impacts of excessive nutrient discharge on environmental systems but also favor the reuse of phosphorus resource. Based on the mechanism as well as technical analysis for major phosphorus recovery techniques including struvite precipitation and wetland substrate adsorption, a novel magnesium slag-packed wetland filter and corresponding operational procedures are proposed, which aim to reduce the dependence of using magnesium-containing chemical reagent as magnesium sources for struvite precipitation, and improve the accumulation and recovery performance for struvite precipitation within porous wetland substrate. Results from preliminary experiments indicated that magnesium slag particles with approximately 2 mm in diameter can recover 43.20–72.39% phosphorus from 1–25 mol/L PO₄ ^3? solution, and the presence of 5–50 mol/L NH₄ ⁺ contributed to 11.71–29.11% enhancement of phosphorus recovery mainly due to struvite precipitation. The detected generation of struvite via XRD spectrum analysis partly demonstrated the potential of phosphorus recovery in magnesium slag-packed wetland filter. The proposed phosphorus recovery technology is free of secondary pollution and solid waste generation; phosphorus-saturated (mainly due to struvite precipitation and adsorption) magnesium slag particles can be potentially used as phosphorus fertilizer and thus partly solved the traditional shortages of disposing phosphorus-saturated substrate due to low phosphorus contents.     

Expanding Blast Furnace Slag Without Air Pollution

Expansion of blast furnace slag causes emissions of hydrogen sulfide, creating an air pollution problem common throughout the steel industry. This paper describes a new process, called pelletizing which eliminates the air pollution problem while at the same time producing a superior slag product.     

Preparation of glass-ceramics from molten steel slag using liquid-liquid mixing method

A novel approach to prepare glass-ceramics from molten steel slag (MSS) was proposed. In laboratory, the water-quenched steel slag was melted at 1350 °C to simulate the MSS. A mixture of additive powders in wt.% (55 quartz powder, 5 Na₂O, 16 emery powder, 15 CaO, 8 MgO, 1 TiO₂) were melted into liquid at 1350 °C separately. Then the MSS and the molten additives were mixed homogeneously in order to obtain parent glass melt. The proportion of MSS in the melt was 50 wt.%. The melt was subsequently cast, annealed, heat-treated and transformed into glass-ceramics. Their microstructure and crystallization behavior were analyzed. The samples exhibited excellent properties and displayed bulk crystallization. The major crystallized phase was diopside ((Fe_0.35Al_0.20Mg_0.44)Ca_0.96(Fe_0.08Si_0.70Al_0.20)₂O_6.12), which was uniformly distributed in the microstructure. The novel approach may help iron and steel industry achieve zero disposal of steel slag with utilization of the heat energy of the MSS.     

钢渣预处理含铬废水及其废渣与铬渣的固化

用钢渣对含铬废水进行预处理,探讨了钢渣粒度、用量、废水pH值和添加硫酸亚铁还原剂的影响.结果表明,经硫酸亚铁还原处理后再用钢渣处理比单纯用钢渣处理的效果明显提高,采用钢渣/总铬质量比为40的100目钢渣处理经硫酸亚铁还原后的含铬废水,总铬和Cr6 去除率分别达79%和84%,采用钢渣柱进行的两级淋滤实验进一步表明该方法可作为工业上含铬废水处理的预处理段.处理后的废钢渣同工业铬渣一起进行水泥固化,标准养护20 d后固化体表面Cr6 浸出率、破碎至5 mm粒径以下和酸雨淋溶下的浸出液Cr6 浓度均符合安全标准,可作为普通建材或进行填埋处置.     

Hazardous Waste Minimization: Part VI Waste Minimization in the Foundry Industry

The foundry industry is a major consumer of waste materials (scrap). Unfortunately, the recycling of these waste materials can result in the generation of hazardous wastes that must be properly managed at a significant cost. This article focuses on two waste streams in the foundry industry; calcium carbide desulfurization slag and melt emission control residuals. The author presents an overview of how foundries have evaluated different waste management options with the ultimate goal of minimizing the generation of hazardous waste.