Utilization of Industrial Wastes from Mining and Packaging Industries in Wood-Plastic Composites

The manufacturing industry produces a lot of different by-products and waste. In this research, the utilization of different industrial wastes as a part of wood-plastic composites was tested. Limestone waste and carton cutting waste were tested by replacing part of the reinforcing fibers of the composite with these materials. The materials were made with the extrusion process, and they were tested for their mechanical properties, water absorption and thickness swelling. The materials were also viewed with a scanning electron microscope. The results showed that both industrial wastes affected the properties of the composite. Mining waste in the composite improved the moisture properties, impact strength and hardness of the material. Carton cutting waste improved the impact strength remarkably.     

Characterization and Properties of Hydrophilic Cellulose Acetate Propionate Derivative

The chemical modification of Acrylamidomethyl Cellulose Acetate Propionate (AMCAP) was carried out by radical addition of acrylic acid. The structural modification was confirmed with the aid of FTIR, MS and NMR techniques. Thermal properties of hydrophilic cellulose derivative (AMCAP–H₂O₂) such as glass transition (T_g 153 °C) and thermal stability (372.7 °C) were determined by DSC and TGA techniques, respectively. These thermal properties confirmed the introduction of carboxylic groups into AMCAP structure, which causes an impact in their properties. The AMCAP–H₂O₂ shows minor contact angle compared to AMCAP, giving a more hydrophilic characteristic, due to acrylic acid addition into the side chains of AMCAP polymer.     

An Insight into Formation and Characterization of Nano-Cellulose Prepared From Industrial Cellulosic Wastes

Cellulose is naturally available most abundant biopolymer. Most of research has been focusing of extraction of cellulosic material from natural sources and waste sources. These waste sources are of two types: industrial waste and non-industrial wastes. However, industrial wastes are grabbing more interest as these could be available in enormous quantity, reduce environment pollution and also benefit commercially. To address this subject, in the present work, we have successfully converted the cellulosic wastes from viscose industry to high value materials such as Micro-crystalline cellulose (MCC) and Nanocrystalline cellulose (NCC). Furthermore, an important correlation between yield and crystallinity of produced NCC to molecular weight of cellulosic raw material was established. The above finding was characterized by different characterization techniques, such as Zeta sizer, Zeta potential and Scanning Electron Microscopy (SEM).

     

Composites Produced from Natural Rubber and Chrome-Tanned Leather Wastes: Evaluation of their In Vitro Toxicological Effects for Application in Footwear and Textile Industries

A new composite has been developed from natural rubber and chrome-tanned leather waste for use in footwear and textile industries. The contribution of this material to environmental quality and sustained development should be highligh because chrome tanned leather wastes, a major environmental problem, can be recycled. However, the safety of this new material for human use is questionable, as it is already well reported in the literature that chromium, particularly in its hexavalent oxidation state, can be genotoxic and carcinogenic to living beings. Thus, the aim of this study was to evaluate in vitro biocompatibility of this composite material for possible use in the footwear and textile industries, through cytotoxicity, cell adhesion, and genotoxicity tests. Inductively coupled plasma optical emission spectrometry (ICP-OES) was used to measure both concentrations of total and hexavalent chromium. Based on the findings, it was concluded that the composite exhibits low levels of cytotoxicity and genotoxicity, and possesses favorable properties for initial cell adhesion. Furthermore, it was verified that the composites released low concentrations of chromium and that the predominant species released would be trivalent chromium. The results of the present study open the possibility of the incorporation of solid residues of tanned leather into chromium without necessarily the chromium contained in these residues influences the toxicity and genotoxicity of this new material.     

Graft Copolymerization of Methyl Acrylate onto Cellulosic Biofibers: Synthesis,Characterization and Applications

Graft copolymerization of cellulosic biopolymers with synthetic polymers is of enormous interest because of its application in biofiltration, biosorption, biomedical, biocomposites and various other eco-friendly materials. Synthesis of graft copolymers of methyl acrylate onto mercerized Grewia optiva biofibers using ferrous ammonium sulfate–potassium per sulfate as redox initiator in air was carried out. Different reaction parameters such as amount of solvent, monomer concentration, initiator molar ratio, reaction time and reaction temperature were optimized to get the maximum percentage of grafting. The graft copolymers thus formed were characterized by Fourier transform infrared spectroscopy, scanning electron microscopy, thermogravimetric analysis, differential thermal analysis and differential thermogravimetric techniques. A plausible mechanism for explanation of the graft copolymerization reactions pattern shown is offered. The effect of grafting percentage on the physico–chemical properties of raw as well as grafted Grewia optiva biofibers has also been investigated. The graft copolymers have been found to be more moisture resistant and also showed better chemical and thermal resistance. Green polymer composites were also successfully prepared through compression molding technique by using grafted Grewia optiva biofibers as reinforcement.     

Biopolymer (Chitin) from Various Marine Seashell Wastes: Isolation and Characterization

Chitin has been produced from different sea waste sources including, molluscs (mussel and oyster shell), crustacean (prawn and crab) and fish scale (pang and silver scales) using deproteinization and demineralization as chemical methods. The conditions of chemical extraction process determine the quality of chitin. The obtained results revealed that, about 1 and 10% HCl and NaOH were adequate concentrations for deproteinization and demineralization process respectively. Chitin from oyster and crab shell waste had the highest yield of 69.65 and 60.00% while prawn, mussel shell, pang and silver scales had the lowest yield of 40.89, 35.03, 35.07 and 31.11% respectively. Chitin solubility is controlled by the quantity of protonated acetyl groups within the polymeric chain of the chitin backbone, thus on the percentage of acetylated and non-acetylated d-glucos-acetamide unit. Good solubility results were obtained in mussel, oyster and crab shells respectively. The chitin molecular weight characteristics and activity are controlled by the degree of acetylation (DA) and the distribution of acetyl group extending in the polymer chain. DA is determined by acid-base titration methods and molecular weight determined by Brookfield viscometry. Both methods are found to be effective.     

Synthesis of Polyurethane and Characterization of its Composites Based on Alfa Cellulose Fibers

Polyurethane (PU) based on polycaprolactone (PCL) and 4,4′ diphenyl methylene diisocyanate (MDI) was synthesized using a two-step method. The PU obtained was then blended with various amounts of cellulose extracted from alfa stems to prepare composite materials. The influence of cellulose on the thermal and mechanical properties of different composites was demonstrated by means of several characterization techniques such as Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), scanning electron microscopy (SEM)…     

Isolation and Characterization of Cellulose Micro/Nanofibrils from Douglas Fir

Cellulose micro/nanofibrils were successfully extracted from softwood Douglas fir in three distinct stages. Initially raw Douglas fir wood chips were subjected to a hot water extraction (HWE) treatment. Then HWE treated cellulosic fibers underwent a bleaching process followed by a mild ultrasonication. Chemical composition analysis according to ASTM standards confirmed that most of hemicelluloses and nearly all lignin were removed during the first two stages, respectively. Microscopy studies showed formation of nanofibrils during the ultrasonication process, and increasing ultrasonication time led to generation of greater percentage of nanofibrils. With the removal of the matrix materials, the crystallinity of the cellulosic fibers was increased, whereas thermal stability was maintained. HWE opened up the cell wall structure, thereby facilitating the subsequent fractionation into micro/nanofibrils. The obtained cellulose micro/nanofibrils could serve as reinforcing material in composite products or raw material for other applications, such as filtration membrane.     

Synthesis and Characterization of a Thin-Film Composite Nanofiltration Membrane Based on Polyamide-Cellulose Acetate: Application for Water Purification

Membrane separation has been widely used for various applications including microfiltration (MF), ultrafiltration (UF), and nanofiltration (NF) processes in the fields of biomedicine, food, and water purification. In this work, a facile synthesis of new polyamide thin-film composite nanofiltration membranes (NF-TFC) for water purification was described. The polyamide thin film was deposed over a synthetic cellulose acetate (CA) support by interfacial polymerization method. 1,3 cyclohexane bis (methylamine) (CHMA) and trimesoyl chloride (TMC) were used as monomers. The membranes were characterized using Scanning Electron Microscopy (SEM), Fourier Transform Infrared spectroscopy (FT-IR), water uptake, porosity, contact angle, water permeability and rejection towards specific salt and dye molecules. The effect of the variation of the CHMA concentration (0.2–2 wt.%) on the morphology, porosity, water permeation and rejection properties of the prepared membranes was studied. SEM results displayed the growth of the membrane thickness when the CHMA concentration increased from 0.2 to 2 wt.%. The strong adhesion between the cellulose acetate substrate and the polyamide layer explained by the formation of the polyamide film in the substrate surface and inside the pores. The water permeability varied from 36.02 to 17.09 L h^?1 m^?2 bar^?1. The salt rejection of Na₂SO₄ and NaCl increased from 9 to 68% and from 38.41% to 89.4%, respectively, when the CHMA concentration was changed from 0.2 to 2 wt.%. The prepared membranes were further applied successfully for the removal of malachite green and congo red. The results indicated that the maximum rejection reached 89% and 85% for malachite green and congo red, respectively.

     

Preparation and Fundamental Characterization of Cellulose Nanocrystal from Oil Palm Fronds Biomass

The objective of this work was to isolate cellulose nanocrystal (CNC) from oil palm fronds (Elaeis guineensis) and its subsequent characterization. Isolation involves sodium hydroxide/anthraquinone pulping with mechanical refining followed by total chlorine free bleaching (includes oxygen delignification, hydrogen peroxide oxidation and peracetic acid treatment) before acid hydrolysis. Bleaching significantly decreased kappa number and increased α-cellulose percentage of fibers as confirmed by Technical Association of the Pulp and Paper Industry standards. Transmission electron microscopy (TEM), X-ray diffraction, Fourier transform infrared spectroscopy and thermogravimetric analysis revealed that acid hydrolysis along with bleaching improved crystallinity index and thermal stability of the extracted nanocrystals. It was observed that CNC maintained its cellulose 1 polymorph despite hydrolysis treatment. Mean diameter as observed by TEM and average fiber aspect ratio of obtained CNC was 7.44 ± 0.17 nm and 16.53 ± 3.52, respectively making it suitable as a reinforcing material for nanocomposite.     

Synthesis,Characterization and Nanocomposite Formation of Poly(glycerol succinate-co-maleate) with Nanocrystalline Cellulose

A novel biodegradable polymer based on glycerol, succinic anhydride and maleic anhydride, poly(glycerol succinate-co-maleate), poly(GlySAMA), was synthesized by melt polycondensation and tested as a matrix for composites with nanocrystalline cellulose. This glycerol-based polymer is thermally stable as a consequence of its targeted cross-linked structure. To broaden its range of properties, it was specifically formulated with nanocrystalline cellulose (NCC) at concentrations of 1, 2 and 4 wt%, and showed improved mechanical properties with NCC. Specifically, the effect of reinforcement on mechanical properties, thermal stability, structure, and biodegradability was evaluated, respectively, by tensile tests and thermogravimetric analyses, X-ray diffraction and respirometry. The neat poly(GlySAMA) polymer proved flexible, exhibiting an elongation-to-break of 8.8 % while the addition of nanowhiskers (at 4 wt%) caused tensile strength and Young’s modulus to increase, 20 and 40 %, respectively. Stiffness improved without significantly decreasing thermal stability as measured by thermogravimetric analysis. Biodegradation tests indicated that all samples were degradable but NCC reduced the rate of biodegradation.     

Extraction and Characterization of Microcrystalline Cellulose from Date Palm Fibers using Successive Chemical Treatments

Journal of Polymers and the Environment - The aim of present study is to extract microcrystalline cellulose (MCC) from fruit bunch branches fibers of Algerian date palm trees (phoenix dactylifera...     

Biodegradable Blends with Potential Use in Packaging: A Comparison of PLA/Chitosan and PLA/Cellulose Acetate Films

Poly(lactic acid) (PLA) is a biodegradable polymer that exhibits high elastic modulus, high mechanical strength, and feasible processability. However, high cost and fragility hinder the application of PLA in food packaging. Therefore, this study aimed to develop flexible PLA/acetate and PLA/chitosan films with improved thermal and mechanical properties without the addition of a plasticizer and additive to yield extruder compositions with melt temperatures above those of acetate and chitosan. PLA blends with 10, 20, and 30 wt% of chitosan or cellulose acetate were processed in a twin-screw extruder, and grain pellets were then pressed to form films. PLA/acetate films showed an increase of 30 °C in initial degradation temperature and an increase of 3.9 % in elongation at break. On the other hand, PLA/chitosan films showed improvements in mechanical properties as an increase of 4.7 % in elongation at break. PLA/chitosan film which presented the greatest increase in elongation at break proved to be the best candidate for application in packaging.     

大型磷铵工程磷石膏制硫酸联产水泥装置的三废治理及利用

介绍了大型磷铵工程磷石膏制硫酸联产水泥装置排出的废水，废气和废渣的利用及治理情况，并对生产过程的磷、硫和氟的转化及损失量进行了衡算。     

Synthesis,Characterization, and Potential Evaluation of Modified Cellulose Immobilized with Hydroxyquinoline as a Sorbent for Vanadium Ions

Journal of Polymers and the Environment - A considerable increase in the importance of vanadium globally and its common uses in many manufacturable alloys made it a target for much scientific...     

Preparation and Characterization of Hybrids of Cellulose Acetate Membranes Blended with Polysulfone and Embedded with Silica for Copper(II), Iron(II) and Zinc(II) Removal from Contaminated Solutions

Journal of Polymers and the Environment - With the objective to assess the suitability of cellulose acetate (CA), polysulfone (PSF) and silica (SiO2) for wastewater treatment, this work presents...     

Isolation and Characterization of Nanocrystalline Cellulose from Totally Chlorine Free Oil Palm Empty Fruit Bunch Pulp

Nanocrystalline cellulose (NCC) was isolated from a totally chlorine free (TCF) bleached oil palm empty fruit bunch (OPEFB) pulp via acid hydrolysis using a 58 % sulfuric acid concentration and ultrasonic treatment. The effects of acid concentration and hydrolysis time were investigated. Characterization of OPEFB–NCC was carried out using TEM, FTIR, ¹³C-NMR, XRD, zeta potential and TGA. The optimal hydrolysis time was 80 min as indicated by the leveling off of the OPEFB–NCC dimensions (length 150 nm and diameter 6.5 nm) with no significant loss of crystallinity at this point. The presence of a shoulder peak at 1231 cm^?1 (assigned to a sulfate group) in the FTIR spectrum of NCC is indicative of a successful esterification. This is further corroborated by the ¹³C-NMR analysis whereby the distinct C4 amorphous and crystalline peaks present in OPEFB–TCF pulp had almost disappeared and the cluster of signals for C2, C3, C5, and a well separated signal of C6 had merged into one single peak in the OPEFB–NCC sample. These observations allude to most of the amorphous region having been removed and to the strong possibility of sulfonation having not only occurred on the C6, but also on C2 and C3. OPEFB–NCC isolated over shorter hydrolysis time was more thermally stable; however, the char fraction decreases with hydrolysis time despite having a higher zeta potential. The results of this investigation demonstrate that NCC can be produced from pulp made by chlorine free environmentally benign processes with ensuing savings in energy and chemicals.