共查询到20条相似文献,搜索用时 281 毫秒
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介绍了 3种先进的连接管件成形技术 ,即小弯曲半径管内压推弯成形技术、球形管接头的胀形成形技术和管件的内径滚压成形技术 ,对其基本成形过程进行了描述 ,并通过铝合金、不锈钢和钛合金管件的成形试验获得了主要工艺参数对成形的影响规律 ,结果表明采用这些方法成形所需的连接管件是非常有效的 相似文献
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《Journal of Manufacturing Processes》2014,16(2):157-165
In tube hydroforming, the process chain can be very long as it may involve several pre-forming operations (e.g. bending, crushing, end forming, etc.) which are usually followed by an intermediate annealing stage. Conventional annealing is performed in batches and it is often perceived as a long, relatively expensive and non-environmentally friendly operation. For this reason, in this paper local intermediate heat treatment is proposed as a promising alternative solution, in order to reduce the throughput process time. The study has been carried out on a real tubular motorcycle part, by performing both experiments and numerical simulations, in order to verify whether local annealing can be an effective substitute of conventional global annealing. Several alternative ways of locally heat treating an Al6060 tube right before hydroforming have been investigated. The results demonstrate that a feasible solution can be found, with local heat treatment of relatively small portions of the tube. 相似文献
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Part 1 of this series of papers presents an analytical model for a multi-nose tube hydroforming process based on a mechanistic approach. In this process, the tube is surrounded by a number of evenly distributed circular dies. The model was established based on equilibrium conditions, yielding criteria, geometrical relationships, and a volume constancy condition. The system of equations was derived and solved for various process parameters. The model validation was performed using finite element analysis and experiments. The model has the ability to predict process parameters such as stresses, strains, internal pressure, geometry variables, and thinning rate distribution. The model could be applied to regular planar tube hydroforming of polygonal shapes such as square, pentagon, or octagon. Details for establishing governing relationships for polygonal shape hydroforming from the multi-nose analytical model are given in Part 2 of this series of papers. 相似文献
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Luis M. Alves Eduardo J. Dias Paulo A.F. Martins 《Journal of Cleaner Production》2011,19(6-7):712-719
This paper is focused on novel utilizations of the fundamental modes of deformation of tube end forming for assembling sheet panels to thin-walled tubular profiles.The objective is to present an innovative and environmental friendly joining technology built upon the combination of compression beading with tube inversion that can successfully eliminate currently available technologies based on mechanical fixing with fasteners, welding and structural adhesive bonding. The technology works at room temperature, is capable of ensuring significant economic and time savings and offers potential for opening new markets for the assembly of lightweight frame structures.The presentation is supported by experimentation and numerical modelling based on independently determined mechanical properties of the materials with the purpose of characterizing and evaluating the process feasibility limits as a function of the major operative parameters.The feasibility of joining sheet panels to tubular profiles by means of the proposed technology is demonstrated by presenting industrial applications and by evaluating the performance of a safety auto part in an operation failure test. 相似文献
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此文提出了内螺纹变截面铜管分段拉仲一次成形新工艺,并就工艺因素对该管拉伸成形的影响进行了试验研究,从而为合理制订成形工艺提供了依据。 相似文献
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本文在全面分析了位于广州水荫路某基坑的工程地质及施工状况后,结合Morgenstern-Price等条分模型的计算方法对基坑边坡稳定性进行了计算分析,并指出该基坑出现滑塌失稳的形成机制,最后提出相应的钢管桩补救治理措施。 相似文献
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Finite element analysis (FEA) has become an invaluable tool in the design of sheet metal stamping dies and processes. FEA has gained widespread acceptance as the best method of optimizing dies for conventional stamping processes. More recently, FEA has been shown to be an effective method of designing tooling for sheet forming processes. In this work, an FEA based approach is applied to the warm stamping (warm forming) process. This work introduces a new thermal finite element analysis software called PASSAGE®/Forming (PASSAGE) that enables the up-front design of the thermal management of warm forming dies. This thermal finite element analysis software is designed to specifically handle the forming and optimization scenarios related to the heating of a stamping die while minimizing user interface time. In this work, PASSAGE has been applied to a simple block of steel embedded with cartridge heaters to validate the prediction capability of this software under two different heating conditions. The results show that PASSAGE is capable of predicting the actual steady-state temperature distribution within the block with an acceptable level of accuracy while yielding notable information to the user with respect to specifying power requirements. A finite element software package like PASSAGE is a valuable tool that will aid greatly in the implementation of warm forming as a manufacturing process beyond the scope of the laboratory and into production. 相似文献
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《Journal of Manufacturing Processes》2000,2(4):258-269
Laser forming, a novel manufacturing method for bending sheet metal first reported in 1985, has been investigated as an alternative to hot brake forming (industry standard) of titanium sheet parts for the aircraft industry. Laser forming involves scanning a focused or partially defocused laser beam over the surface of a titanium workpiece to cause localized heating along the bend line and angular deflection toward the beam. The main advantage that laser forming has over conventional brake forming is increased process flexibility. An experimental investigation of this process (primarily designed experiments) met the following objectives: identified the response variables related to change in geometry (bend angle) and material microstructure; characterized the influence of process variables (scanning speed, beam diameter, laser power) on these response variables; determined the degree of controllability over the process variables; and evaluated the suitability of laser forming for the aircraft industry (most important), all with respect to titanium sheet. It has been determined that laser forming with an Nd:YAG laser is a controllable, flexible manufacturing process for titanium sheet bending. Unfortunately, these advantages over traditional hot brake forming are overshadowed by the fact that, with regard to forming with titanium, laser forming is significantly slower and more labor and energy intensive, and results in unacceptable material properties at the bend line according to aircraft industry standards. These findings cast doubt over the assertions of some researchers that laser forming may be a viable manufacturing process for parts made in small batches. Instead, it appears that it may be best suited for rapid prototyping of sheet metal parts. 相似文献
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基于连续介质力学及有限变形理论 ,建立了用于三维板料成形过程模拟的有限元模型 ,开发了动力显式算法的板料成形过程模拟的有限元分析程序DESSFORMM3D。最后 ,用笔者新开发的动力显式弹粘塑性有限元程序对不同压边情况下半球形件的拉深过程进行分析 ,并把数值结果与实验进行对比 ,验证了软件的计算结果。 相似文献
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Zhen Cui Z. Cedric Xia Feng Ren Vijitha Kiridena Lin Gao 《Journal of Manufacturing Processes》2013,15(2):236-241
Incremental Sheet Forming (ISF) is an emerging sheet metal prototyping technology where a part is formed as one or more stylus tools are moving in a pre-determined path and deforming the sheet metal locally while the sheet blank is clamped along its periphery. A deformation analysis of incremental forming process is presented in this paper. The analysis includes the development of an analytical model for strain distributions based on part geometry and tool paths, numerical simulations of the forming process with LS-DYNA, and experimental validation of strain predictions using Digital Image Correlation (DIC) techniques. Three kinds of parts include hyperbolic cone, skew cone and elliptical cone are constructed and used as examples for the study. Analytical, numerical and experimental results are compared, and excellent correlations are found. It is demonstrated that the analytical model developed in this paper is reliable and efficient in the prediction of strain distributions for incremental forming process. 相似文献
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‘Giant sperm’, in terms of exceptionally long spermatozoa, occur in a variety of taxa in the animal kingdom, predominantly in arthropod groups, but also in flatworms, mollusks, and others. In some freshwater ostracods (Cypridoidea), filamentous sperm cells reach up to ten times the animal’s body length; nonetheless, during a single copulation several dozen sperm cells can be transferred to the female’s seminal receptacle. This highly effective ejaculation has traditionally been credited to a chitinous-muscular structure within the seminal duct, which has been interpreted as a sperm pump. We investigated this organ, also known as the Zenker organ, of a cypridoid ostracod, Pseudocandona marchica, utilizing light and electron microscope techniques and produced a three-dimensional reconstruction based on serial semi-thin histological sections. This paper shows that numerous muscle fibers surround the central tube of the Zenker organ, running in parallel with the central tube and that a thin cellular layer underlies the muscular layer. A cellular inner tube exists inside the central tube. A chitinous-cellular structure at the entrance of the organ has been recognized as an ejaculatory valve. In male specimens during copulation, we confirmed a small hole derived from the passage of a single spermatozoon through the valve. The new data allowed for proposing a detailed course of operation of the Zenker organ during giant sperm ejaculation. 相似文献