SiO2掺杂对V2O5-WO3/TiO2脱硝催化性能的影响

采用溶胶凝胶法制备TiO2-SiO2载体,浸渍法制备出V2O5-WO3/TiO2-SiO2催化剂,利用BET、FESEM、XRD、TGA和激光拉曼对催化剂进行表征,研究催化剂的理化性质。以NH3为还原剂,考察反应温度、SiO2掺杂量、焙烧温度、空速和使用时间对SCR催化还原NO的性能影响。结果表明,V2O5-WO3/TiO2-SiO2催化剂最佳反应温度在250~350℃。SiO2掺杂能提高活性组分V2O5和WO3在载体表面的分散性,制备出的催化剂具有更大的比表面积和更宽的温度区间,提高脱硝活性及稳定性。SiO2掺杂量对催化剂性能影响较大,制备的催化剂中,TiO2/SiO2=2显示了最大催化活性,脱硝率均在60%以上,TiO2/SiO2=0.5制备的催化剂稳定性最差。焙烧温度对催化剂性能也有影响,焙烧温度在500和600℃时,最低脱硝率为58%和23%,最佳焙烧温度为400℃,脱硝率均在80%以上,具有优越的脱硝性能。实验结果还表明,空速对V2O5-WO3/TiO2-SiO2催化剂的影响不大,在20 000 h-1空速下催化剂的使用时间对脱硝率的影响也不大,48 h内能保持在99%左右,非常稳定。     

High performance of catalytic sheet filters of V2O5-WO3/TiO2 for NOx reduction

Environmental Science and Pollution Research - Nitrogen oxide (NOx) emissions in fuel from the stationary as well as from mobile sources primarily from power stations, industrial heaters,...     

快速SCR反应对商用V2O5-WO3/TiO2催化剂脱硝特性的影响

通过实验考察了快速SCR反应对商用V2O5-WO3/TiO2催化剂脱硝特性的影响。在250～375 ℃的实验温度区间内,快速SCR反应能适应更宽的温度窗口而保持较高的效率;快速SCR反应在高空间速度（SV=12 400 h-1）的脱硝效率甚至要高于标准SCR反应在低空间速度（SV=7 400 h-1）时的脱硝效率;快速SCR反应在410～820 mg·m-3的NOx质量浓度内脱硝效率波动不大。通过快速SCR反应和标准SCR反应条件下的催化剂活性分析和体积量计算,快速SCR反应相较标准SCR反应可以提高活性1.4倍,减少催化剂用量28.57%,同时通过催化剂寿命计算,快速SCR反应可以延长现有SCR脱硝系统V2O5-WO3/TiO2催化剂寿命22 582 h,延长催化剂的更换周期941 d。     

Catalytic destruction of pentachlorobenzene in simulated flue gas by a V2O5-WO3/TiO2 catalyst

Pentachlorobenzene (PeCB) in simulated flue gas was destructed by a commercial V₂O₅-WO₃/TiO₂ catalyst in this study. The effects of reaction temperature, oxygen concentration, space velocity and some co-existing pollutants on PeCB conversion were investigated. Furthermore, a possible mechanism for the oxidation of PeCB over the vanadium oxide on the catalysts was proposed. Results show that the increase of gas hourly space velocity (GHSV) and the decrease of operating temperature both resulted in the decrease of PeCB removal over the catalyst, while the effect of the oxygen content in the range of 5-20% (v/v) on PeCB conversion was negligible. PeCB decomposition could be obviously affected by the denitration reactions under the conditions because of the positive effect of NO but negative effect of NH₃. The introduction of SO₂ caused the catalyst poisoning, probably due to the sulfur-containing species formed and deposited on the catalyst surface. The PeCB molecules were first adsorbed on the catalyst surface, and then oxidized into the non-aromatic acyclic intermediates, low chlorinated aromatics and maleic anhydride.     

Evaluation of PCDD/F oxidation catalysts: confronting studies on model molecules with tests on PCDD/F-containing gas stream

Titania supported vanadium oxide is a renowned catalyst for the abatement of polychlorinated dibenzo-p-dioxins and furans (PCDD/Fs) from gas effluents. To develop more active formulations, researchers mainly rely on lab-scale experiments on “PCDD/Fs-mimicking substances”, like (chloro)-benzene. Using such model compounds is convenient whereas handling PCDD/Fs in the laboratory is potentially hazardous and complicated. Recent studies, however, challenged some foremost conclusions of model compound based studies, starting from the observation that different model compounds gave contrasted results. Thus the present work aims at confronting some of these dubious conclusions with direct experimental tests on PCDD/Fs. One reference V₂O₅/TiO₂ catalyst and three modified formulations (V₂O₅/TiO₂-SO₄, V₂O₅-MoO₃/TiO₂, and V₂O₅-WO₃/TiO₂) have been evaluated. A dedicated apparatus was used which allows safe and reliable tests on a mixture of PCDD/Fs congeners. Some of the previously proposed catalyst improvement strategies actually prove to be disadvantageous in the removal of PCDD/Fs. In particular, MoO₃- and WO₃-modified catalysts were significantly less active than the reference catalyst. These observations show that conclusions from model compound based studies must be drawn with care and should ideally be confronted with tests on the actual target pollutants.     

钒基活化液增活V2O5-WO3-MoO3/TiO2催化剂的实验研究

基于催化剂在线增活工艺,以火电厂运行条件下的典型钒钛类失活催化剂为原料,采用单因素变量法展开了钒基活化液各成分对失活催化剂增活效果的研究,对活化液增活后的催化剂进行活性评价及SEM、BET、FT-IR和XRD等分析,考察增活前后NO转换率、催化剂表面形貌及结构的变化情况。研究结果表明,在实验条件下,随着4种活性成分含量的增加,催化剂增活后NO转换率均呈现先升高后降低的规律,NO转换率最高达99%,且增活后催化剂表面活性成分增加,Brnsted酸性位增多,比表面积增加,对烟气具有较强适应力。     

多孔TiO2为载体的V2O5-WO3脱硝催化剂制备和表征

以硫酸氧钛为钛源,氨水为沉淀剂,制备得到大比表面积(60m2/g)的锐钛矿TiO2载体.TiO2载体具有多孔结构,孔径集中在5～12nm,孔体积达到0.24cm3/g.以多孔TiO2为载体,采用浸渍法制备不同V2O5负载量的V2O5-WO3催化剂,利用拉曼(Raman)光谱、X射线衍射(XRD)对催化剂进行表征,并研究了不同V2O5负载量催化剂的脱硝活性,以及NO浓度和NH3/NO摩尔比对催化剂活性的影响.结果表明,V2O5在TiO2表面高度分散,当V2O5负载量在3%(质量分数)以下时,载体表面钒物种为单体钒,表现出最好的脱硝活性,在280～450℃内NO转化率均能达到90%以上.该催化剂对不同进口NO浓度有较强的适应能力.采用该催化剂的脱硝工艺,NH3/NO摩尔比宜保持在0.8～1.0.     

Catalytic destruction of 1,2-dichlorobenzene on V2O5-WO3/Al2O3-TiO2 catalyst

Studies on the catalytic destruction of 1,2-dichlorobenzene were carried out on a specially constructed semi-technical equipment whose most important element was a catalytic reactor with a monolithic catalyst in the form of 150 x 150 x 100 mm cubes. A catalyst made from cordierite with an active layer composed of Al2O3 - 64 wt%, TiO2 - 26 wt%, V2O5 - 6.6 wt% and WO3 - 3.4 wt% was used. The reactor made it possible to carry out the process in the temperature range 150-350 degrees C, at variable catalyst loading and different velocities of gas flow through the reactor. The content of 1,2-dichlorobenzene in the air was analysed by a chromatographic method. A significant effect of catalyst loading and temperature on 1,2-dichlorobenzene destruction efficiency was observed and no effect of the linear flow velocity through the catalyst on o-dichlorobenzene destruction efficiency was reported. The applied vanadium-tungsten catalyst on a monolithic carrier made from TiO2/gamma-Al2O3 revealed very good activity that resulted in an over 80% efficiency of 1,2-dichlorobenzene destruction at the temperature around 250 degrees C at a very high catalyst loading reaching ca. 8200 h(-1). Additionally, in this study the kinetics of 1,2-dichlorobenzene decomposition was determined, specifying the order of reaction and dependence of the decomposition rate constant on temperature, using a simple power-rate law model.     

负载V2O5-WO3／TiO2掺炭纤维脱除烟气中Hg^0

通过固定床实验系统研究烟气脱除零价汞的实验,首先研究了滤袋常用的聚苯硫醚（polyphenylene sulfide,PPS）以及活性炭纤维（activated carbon fiber,ACF）在不同温度、不同气体组分下负载V2O5-WO3／TiO2催化剂,对模拟燃煤烟气中零价汞（Hg^0）的脱除效果。然后对比研究了活性炭纤维协同滤袋常用纤维负载催化剂后,对模拟燃煤烟气中Hg^0的脱除性能。结果表明,在汞蒸气人口浓度为50μg／m^3,纯N2气氛下,当温度为25℃时,两者脱除率均能达到99％,当温度为200℃,负载催化剂的活性炭纤维脱除率在30％左右,PPS纤维仅为10％左右。在200℃情况下,模拟烟气的组分为N2＋O2时,2种纤维的Hg^0脱除率提高了10％～20％,当在混合气体中添加0．01％。后,负载催化剂的PPS纤维Hg^0脱除率能达到80％,活性炭纤维Hg^0脱除率能达到98％。当温度为200℃,模拟烟气的组分为N2＋O2＋HCl时,不同性能掺炭纤维负载催化剂后Hg^0脱除率在69％～95％范围之间变化,其中PPS掺炭纤维对Hg^0脱除效率最高达到95％,因此,负载V2O5-WO3／TiO2催化剂的PPS掺炭纤维能在高温烟气中保持较高的Hg^0脱除率。     

制备工艺对V2O5/TiO2 SCR催化剂脱硝性能的影响

围绕SCR脱硝催化剂制备工艺中活性组分负载顺序和钒助溶剂2个关键因素,分别制备了钒钨体系和钒钼体系催化剂,比较了不同条件下制备的催化剂的脱硝活性,并利用X射线光电子能谱分析（XPS）、程序升温还原（H2-TPR）和程序升温脱附（NH3-TPD）等手段进行表征。结果表明,活性组分与助剂同时负载制备的催化剂,其低价钒和化学吸附氧的比例最高,钒的还原温度最低,酸性位数量最多,表现出最好的脱硝活性;相较于常规助溶剂单乙醇胺,以草酸为助溶剂制备的催化剂,其低价钒和化学吸附氧比例更高,氧化还原性能和表面酸性更强,脱硝活性更好。     

F掺杂改性及其制备方法优化对V2O5-WO3/TiO2催化剂低温SCR脱硝性能的影响

为提高SCR脱硝催化剂的低温脱硝性能,采用正交实验的方法制备了一系列氟（F）掺杂V2O5-WO3/TiO2催化剂,并对其进行活性分析,考察了不同氟元素来源（氟钛酸铵、氟化铵）、不同钒元素（V）前驱体（乙酰丙酮氧钒、偏钒酸铵）、钨元素（W）的不同添加方式（W做助剂、W既做载体又充当助剂）、不同载体制备方式（溶胶凝胶法、浸渍法）对催化剂脱硝性能的影响。结果表明,F掺杂改性显著增强了催化剂在200~350 ℃温度范围内的脱硝性能,其中以乙酰丙酮氧钒为V前驱体,以氟化铵为F源,W既充当载体又做助剂的方式制备出的F掺杂V2O5-WO3/TiO2催化剂具有最优的脱硝效果,其在空速为10 000 h-1的情况下,在200~350 ℃的温度反应区间,活性能稳定维持在98%以上。同时采用XPS、BET、TGA、SEM、XRD、Raman一系列表征手段对催化剂的理化性质进行了分析,表征结果表明F元素掺杂提高了活性组分在载体表面的分散度,同时促使了催化剂表面的电荷发生转移,增强了催化剂表面的氧化还原能力,促进了催化剂表面化学吸附氧的生成,增加了还原态V物种与还原态W物种的数量。     

堇青石负载V2O5-WO3-TiO2方法比较

对堇青石负载涂层式V2O5-WO3-TiO2催化剂的4种制备方法,即一步不添加黏结剂浆液浸渍法、添加黏结剂浆液浸渍法、分步溶胶凝胶法、分步浆液浸渍法进行了比较。利用氮气物理吸附-脱附法、扫描电镜、X射线衍射、X射线光电子能谱等手段对催化剂的物化特性进行了表征。综合考虑制备的简易性、脱硝活性和机械稳定性,认为一步添加黏结剂浆液浸渍法最适合涂层式柴油机尾气脱硝催化剂的规模化生产。     

Fe2O3-Cr2O3/TiO2系列催化剂的结构和脱硝性能

研究以纳米TiO2为载体,浸渍负载过渡金属氧化物,以CO为还原剂的脱硝催化剂的脱硝性能。实验中以计算量的Ni（NO3）2和Fe（NO3）3混合溶液浸渍纳米TiO2粉末,室温下搅拌30 min至混合均匀,放入旋转蒸发器中,70℃下至水分蒸干为止;所得粉末在550℃下、空气气氛中焙烧4 h即得所需催化剂。用以上方法分别制备2%Fe2O3-10%Cr2O3/TiO2、4%Fe2O3-8%Cr2O3/TiO2、6%Fe2O3-6%Cr2O3/TiO2、8%Fe2O3-4%Cr2O3/TiO2与10%Fe2O3-2%Cr2O3/TiO2等5种催化剂样品。实验结果表明,制备的催化剂具有较好的结构,分散较为均匀。对于CO＋NO反应,Fe2O3-Cr2O3/TiO2系列催化剂具有较好的催化活性,NO的转化率都达到了100%。其中,10%Fe2O3-2%Cr2O3/TiO2样品具有最好的低温活性,H2-TPR结果表明,这是由于10%Fe2O3-2%Cr2O3/TiO2催化剂更易于被CO预还原。     

Catalytic reduction of N2O over Ag-Pd/Al2O3 bimetallic catalysts

A study of the catalytic conversion of N2O to N2 over a bimetallic Ag-Pd catalyst is described in this article. Several Ag-Pd catalytic systems were prepared supported on Al2O3 with different ratios and their catalytic activity for the direct decomposition of N2O and their reduction with CO was measured. Based on the experimental results, it was observed that Ag-Pd bimetallic catalyst (5-0.5%) was the most active for both nitrous oxide reduction and direct decomposition. This high activity seems to be connected with a synergistic effect between Ag and Pd.     

The kinetic of the catalytic decomposition of methyl isobutyl ketone over a Pt/gamma-Al2O3 catalyst

Environmental catalysis also can refer to catalytic technologies for reducing emission of environmentally unacceptable compounds. Catalytic decomposition also is one of the cost-effective technologies to solve the troublesome volatile organic compounds. This study treated methyl isobutyl ketone (MIBK) by a commercial catalyst, Pt/gamma-Al(2)O(3), in an isothermal fixed bed differential reactor. The effects of O(2) and MIBK content in carrier gas on the catalysis's reaction rate are also observed. Three kinetic models, i.e. the Mars and van Krevelen model, Langmuir-Hinshelwood model and power-rate law were applied to best fit the experimental results. The results indicate that the kinetic behavior of MIBK oxidation with catalysis can be accounted for by using the rate expression of the Mars and van Krevelen model and Langmuir-Hinshelwood model. Kinetic parameters are also determined on the basis of the differential reactor data. The experimental results are compared with those of the model predicted.     

The catalytic incineration of styrene over an Mn2O3/Fe2O3 catalyst

In this study, styrene monomer (SM) was treated by a commercial catalyst, Mn2O3/Fe2O3, in a fixed-bed reactor. The study can be classified into two major parts. First, the effects of operating factors, such as temperature, SM concentration, space velocity, and O2 concentration, on the performance of the catalyst were investigated. Second, two catalyst life tests were carried out to characterize the deactivation effect of SM. The results show that the catalyst results in higher conversion of SM at a higher inlet temperature and higher O2 concentrations. The conversion of SM decreases with increasing SM concentration and space velocity. From the statistical analysis of the data, we find that temperature is the most important factor on the catalytic incineration. Oxygen concentration, SM concentration, and space velocity are significant parameters as well. This paper also provides information on the deactivation effect of SM. The catalysts were characterized by surface and pore-size analysis, X-ray diffraction (XRD), scanning electron microscopy (SEM), and electron spectroscopy for chemical analysis (ESCA) before and after the tests. The results show that the catalytic deactivation may be caused by carbon coating, and the pore size and surface area of the catalyst are smaller after deactivation.     

F和S共掺V2O5/TiO2催化剂对NH3-SCR活性的影响

在V2O5/TiO2催化剂基础上进行非金属改性载体的研究。采用溶胶凝胶法、浸渍法制备了一种新的氟、硫共掺杂氧化钒/氧化钛催化剂,探讨了新型催化剂对低温SCR活性的影响。并通过比表面积测试（BET）、X射线衍射实验（XRD）、H2和NH3的化学吸附特性测试（H2-TPR、NH3-TPD）等技术对催化剂的理化性能进行表征。研究结果表明,氟、硫掺杂催化剂提高了低温SCR活性,拓宽了活性温度范围,在F与S摩尔比为x3时,获得了最佳的脱硝性能。     

Formation of PCDD/Fs from oxidation of 2-monochlorophenol over an Fe2O3/silica surface

The role of iron in surface-mediated formation of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from 2-chlorophenol (2-MCP) was investigated over the temperature range of 200-550 °C under oxidative conditions. In order to compare and contrast with previous work on copper and ferric oxide-mediated pyrolysis of 2-MCP, identical reaction conditions were maintained (50 ppm 2-MCP, model fly-ash particles containing 5% Fe₂O₃ on silica). Observed products included dibenzo-p-dioxin (DD), 1-monochlorodibenzo-p-dioxin (1-MCDD), dibenzofuran (DF), 4,6-dichlorodibenzofuran (4,6-DCDF), 2,4- and 2,6-dichlorophenol, 2,4,6-trichlorophenol, quinone, catechol, chloro-o-quinone, chlorocatechol and polychlorinated benzenes. Yields of DD and 1-MCDD were 2 and 5 times higher than under pyolysis conditions, respectively. Although 4,6-DCDF was the major PCDD/F product formed with a yield that was 2.5× greater than under pyrolysis, the yield of non-chlorinated DF, which was the dominant PCDD/F product under pyrolysis, decreased by a factor of 3. Furthermore, the ∼2× higher yield of PCDDs under oxidative conditions resulted in a PCDD to PCDF ratio of 0.75 compared to a relatively low ratio of 0.39 previously observed under pyrolytic conditions.     

催化剂Cu/HZSM-5的硅铝比对催化分解N2O的影响

为系统研究Cu/HZSM-5硅铝比对其各类性能的影响,采用等体积浸渍法与离子交换法,以硅铝比为27、50、117的HZSM-5为载体,制备负载型N_2O催化分解催化剂Cu/HZSM-5和Cu/ZSM-5,催化剂的活性组分为CuO。通过催化剂反应活性评价、X射线荧光光谱分析、X射线衍射分析结果,对2种方法制备催化剂活性的差异进行了分析。利用比表面积孔径分析仪(BET)、X射线衍射分析(XRD)、场发射扫描电镜(SEM)、X射线荧光光谱分析(XRF)、氢气程序升温还原分析(H_2-TPR)、氨气程序升温脱附分析(NH_3-TPD)等表征手段对催化剂物化性质等进行分析,得到载体HZSM-5的硅铝比差异对催化剂特征结构、比表面积、特征形貌、酸性位数量、可还原性能的影响规律。等体积浸渍法制备的催化剂活性评价结果表明,硅铝比为27的Cu_8/HZSM-5催化剂活性最好,完全催化分解N_2O的温度在400℃左右。水热稳定性实验结果以及寿命实验结果表明,硅铝比为27的Cu_8/HZSM-5具有良好的水热稳性,3种硅铝比的Cu_8/HZSM-5催化剂均具备良好的热稳定性。Cu/HZSM-5的活性评价以及各种表征结果显示,在一定范围内,硅铝比越低,催化剂活性越好。