Advantages and possibilities of solid recovered fuel cocombustion in the European energy sector

The 1999/31 Elemental Carbon Directive sets strict rules on the disposal of untreated municipal solid waste in the European Union countries and forces a reduction of the biodegradable quantities disposed off to landfills up to 35% of the amount produced in 1995 in the coming decade. More environmentally friendly waste management options shall be promoted under the framework of the Community Waste Strategy ([96] 399 Final). In this context, the production and thermal use of solid recovered fuels (SRFs), derived from nonhazardous bioresidues and mixed- and mono-waste streams, could be a key element in a future waste management system. Within the scope of the European Demonstration Project, RECOFUEL, SRF cocombustion was demonstrated in two large-scale lignite-fired coal boilers at RWE power station in Weisweiler, Germany. As a consequence of the high biogenic share of the cocombusted material, this approach can be considered beneficial following European Directive 2001/77/EC on electricity from renewable energy sources (directive). During the experimental campaign, the share of SRF in the overall thermal input was adjusted to approximately 2%, resulting into a feeding rate of approximately 25 t/hr. The measurement campaign included boiler measurements in different locations, fuel and ash sampling, and its characterization. The corrosion rates were monitored by dedicated corrosion probes. The overall results showed no significant influence of SRF cocombustion on boiler operation, emissions behavior, and residues quality for the thermal shares applied. Also, no effect of the increased chlorine concentration of the recovered fuel was observed in the flue gas path after the desulfurization unit.     

The strategy for conservation non-renewable natural resources through producing and application solid recovery fuel in the cement industry: a case study for Lithuania

This pilot study aimed to develop a production line for SRF production from RDF by extracting prohibited materials, grinding, and drying, and the energy potential for using SRF in the cement industry as an alternative fuel was evaluated. This paper defined the main characteristics of RDF, which were obtained after the separation of the biological fraction from MSW at an MBT plant. According to its characteristics, RDF can only be used for incineration in the CPP to obtain heat and energy. The produced SRF meets the requirements for fuel from waste and can be used as an alternative fuel for clinker firing. A technological process line for SRF production from RDF has been developed by adding technical units to the existing MBT line. The SRF production line yield was calculated as 4.47 t/h. At the end of the SRF production process, the moisture content of the finished product decreased by 85%, and the volume decreased by 18%. The obtained SRF had a high calorific value, low moisture content, and a permissible value of chlorine and mercury. It was proposed that the produced SRF and sewage sludge (already used during the clinker firing process) be utilized as alternative fuels since they correspond to the oxide composition of the finished clinker in elemental and oxide composition. A calculation to assess the economic and environmental efficiency of the use of SRF in the cement kiln was conducted. The result showed that using 10% SRF as a substitute fuel for coal used in clinker roasting at 1.92 t/h would save 601.7 USD/h coal costs. This use of SRF will emit 3.7 t/h CO₂ and achieve net savings of 754.7 USD/h.

     

Low NOx,High Efficiency Multistaged Burner: Fuel Oil Results

A multistaged combustion burner designed for in-furnace NO_x control and high combustion efficiency is being evaluated for high nitrogen content fuel and waste incineration application in a 0.6 MW package boiler simulator. A low NO_x precombustion chamber burner has been reduced in size by approximately a factor of two (from 600 to 250 ms first-stage residence time) and coupled with (1) air staging, resulting in a three-stage configuration, and (2) natural gas fuel staging, yielding up to four stolchlometric zones. Natural gas, doped with ammonia to yield a 5.8 percent fuel nitrogen content, and distillate fuel oil, doped with pyridine to yield a 2 percent fuel nitrogen content, were used to simulate high nitrogen content fuel/waste mixtures. The multistaged burner reduced NO emissions by 85 percent from emission levels from a conventional unstaged burner mounted on a commercial package bollerTA minimum NO emission level of 110 ppm was achieved in the fuel oil tests, from a level of 765 ppm for conventional firing. This is compared with a 160 ppm minimum NO level achieved in gaseous fuel tests, from an uncontrolled level of 1000 ppm. Boiler fuel staging, or reburnlng, appears to be superior to air staging for high combustion efficiency due to its minimal fuel-rich core and second flame front in the boiler.     

Renewable energy and greenhouse gas emissions from the waste sectors of European Union member states: a panel data analysis

In the last two decades, there has been a rich debate about the environmental degradation that results from exposure to solid urban waste. Growing public concern with environmental issues has led to the implementation of various strategic plans for waste management in several developed countries, especially in the European Union. In this paper, the relationships were assessed between economic growth, renewable energy extraction and greenhouse gas (GHG) emissions in the waste sector. The Environmental Kuznets Curve hypothesis was analysed for the member states of the European Union, in the presence of electricity generation, landfill and GHG emissions for the period 1995 to 2012. The results revealed that there is no inverted-U-shaped relationship between income and GHG emissions in European Union countries. The renewable fuel extracted from waste contributes to a reduction in GHG, and although the electricity produced also increases emissions somewhat, they would be far greater if the waste-based generation of renewable energy did not take place. The waste sector needs to strengthen its political, economic, institutional and social communication instruments to meet its aims for mitigating the levels of pollutants generated by European economies. To achieve the objectives of the Horizon 2020 programme, currently in force in the countries of the European Union, it will be necessary to increase the share of renewable energy in the energy mix.     

Interactive Analysis of Waste Recycling and Energy Recovery Program in a Small-Scale Incinerator

Abstract

Conflicting goals affecting solid waste management are explored in this paper to find the best implementation of resource recovery with a small-scale waste-to-energy process. Recycling paper and plastic material often leaves a shortage of thermal energy to support incineration that forces operators to supplement the process with auxiliary fuels. Although there are considerable profits to be made from material recovery, the increase of fuel usage causes conflict given that it is cost prohibitive. A series of trials performed on a small-scale 1.5-t/day incineration plant with a cyclone heat recovery system found that material recycling can impede performance. Experimental results are expressed as empirical regression formulas with regard to combustion temperature, energy transfer, and heat recovery. Process optimization is possible if the waste moisture content remains <30%. To test the robustness of the optimization analysis, a series of sensitivity analyses clarify the extent of material recycling needed with regard to plastic, paper, and metal. The experiments also test whether the moisture in the waste would decrease when recycling paper because of its exceptional capacity to absorb moisture. Results show that recycling paper is strongly recommended when the moisture content is >20%, whereas plastic recycling is not necessary at that moisture condition. Notably, plastic recovery reduces the heat needed to vaporize the water content of the solid waste, thus it is recommended only when the moisture content is <10%. For above-normal incineration temperatures, plastic recycling is encouraged, because it removes excess energy. Metal is confirmed as an overall priority in material recycling regardless of the moisture content of the incoming waste.     

A study on production of biodiesel using a novel solid oxide catalyst derived from waste

The issues of energy security, dwindling supply and inflating price of fossil fuel have shifted the global focus towards fuel of renewable origin. Biodiesel, having renewable origin, has exhibited great potential as substitute for fossil fuels. The most common route of biodiesel production is through transesterification of vegetable oil in presence of homogeneous acid or base or solid oxide catalyst. But, the economics of biodiesel is not competitive with respect to fossil fuel due to high cost of production. The vegetable oil waste is a potential alternative for biodiesel production, particularly when disposal of used vegetable oil has been restricted in several countries. The present study evaluates the efficacy of a low-cost solid oxide catalyst derived from eggshell (a food waste) in transesterification of vegetable oil and simulated waste vegetable oil (SWVO). The impact of thermal treatment of vegetable oil (to simulate frying operation) on transesterification using eggshell-derived solid oxide catalyst (ESSO catalyst) was also evaluated along with the effect of varying reaction parameters. The study reported that around 90 % biodiesel yield was obtained with vegetable oil at methanol/oil molar ratio of 18:1 in 3 h reaction time using 10 % ESSO catalyst. The biodiesel produced with ESSO catalyst from SWVO, thermally treated at 150 °C for 24 h, was found to conform with the biodiesel standard, but the yield was 5 % lower compared to that of the untreated oil. The utilization of waste vegetable oil along with waste eggshell as catalyst is significant for improving the overall economics of the biodiesel in the current market. The utilization of waste for societal benefit with the essence of sustainable development is the novelty of this work.     

Air Pollution Acronyms

Abstract

Computational fluid dynamic (CFD) analysis of the thermal flow in the combustion chamber of a solid waste incinerator provides crucial insight into the incinerator’s performance. However, the interrelation of the gas flow with the burning waste has not been adequately treated in many CFD models. A strategy for a combined simulation of the waste combustion and the gas flow in the furnace is introduced here. When coupled with CFD, a model of the waste combustion in the bed provides the inlet conditions for the gas flow field and receives the radiative heat flux onto the bed from the furnace wall and gaseous species. An unsteady one-dimensional bed model was used for the test simulation, in which the moving bed was treated as a packed bed of homogeneous fuel particles. The simulation results show the physical processes of the waste combustion and its interaction with the gas flow for various operational parameters.     

The role of mechanical and biological treatment in reducing methane emissions from landfill disposal of municipal solid waste in the United Kingdom

In Europe, the European Union Landfill Directive aims to reduce the negative environmental impacts of landfilling. This is mainly to be achieved by reducing the quantity of organic matter deposited, through measures such as the separate collection and recycling of the organic waste stream or pretreatment of residual wastes before landfilling. Other than incineration or other thermal processes, mechanical biological treatment is playing an increasingly important role. This study was conducted to seek the benefits of municipal solid waste (MSW) pretreatment, as well as the differences in methane production from the landfilling of untreated and mechanically/biologically treated (MBT) MSW using GasSim simulation. Results demonstrated that methane production rates vary significantly among waste fractions. Those that contribute most to methane generation (organic material and potentially reusable or recyclable material) could be targeted and treated before landfilling. The statistic relationship from the first phase of the study indicated that to match the increasingly stringent landfill waste organic content allowance, local councils should prioritize the reduction/sorting of certain targeted fractions, such as paper, card, green waste, and other putrescibles from MSW. Moreover, mechanical treatment alone produces organic-rich waste called mechanically sorted organic residues (MSORs), which can be viewed as an organic content concentration process. Mechanically and biologically pretreated waste, on the other hand, differs significantly from untreated MSW and MSORs. This work demonstrated that if efficient mechanical-biological treatment is used, considerable reductions in biological activity, landfill gas production, and energy content/total organic carbon could be achieved. Using GasSim, reductions in methane production of >74% have been simulated if a 90% organic content reduction can be achieved during biological treatment on MSORs. A 50-60% organic content reduction by following biological treatment can turn MSOR properties only into normal MSW equivalent though considerably less volume.     

An experimental study of the influence of biofuel origin on particle-associated PAH emissions

The chemical speciation of the 16 polycyclic aromatic hydrocarbons associated to the particulate matter of conventional diesel fuel, rapeseed methyl esters, waste cooking oil methyl esters, waste cooking oil ethyl esters and their conventional fuel blends has been carried out. The speciation of these individual compounds was made by a combination of thermal extraction, solid phase micro-extraction and GC/MS analysis. This PAH speciation method was applied to a real samples obtained from a diesel engine under two different operating modes, urban and extraurban modes. The purpose of this work was to study the relationship between the amount, type and carcinogenic potency of polycyclic aromatic hydrocarbons in engine emissions and the multi-component biodiesel fuel composition.     

Life Cycle Assessment of Fuel Selection for Power Generation in Taiwan

Abstract

Life cycle assessment (LCA) was applied to performance data from 1997–2002 to evaluate the environmental impacts of the energy input, airborne emission, waterborne emission, and solid waste inventories for Taiwan’s electric power plants. Eco-indicator 95 was used to compare the differences among the generation processes and fuel purification. To better understand the environmental trends related to Taiwan’s electric power industry, three fuel scenarios were selected for LCA system analysis. Results indicate that there are differences in characteristic environmental impact among the 13 power plants. Scenario simulation provided a basis for minimizing environmental impacts from fuel selection targets. Fuel selection priority should be a gas-fired combined cycle substituted for a coal-fired steam turbine to be more environmentally friendly, particularly in the areas of the greenhouse effect, acidification, winter smog, and solid waste. Furthermore, based purely on economic and environmental criteria, it is recommended that the gas-fired combined cycle be substituted for the oil-fired steam turbine.     

Environmental release and mass flux partitioning of PCDD/Fs during normal and transient operation of full scale waste to energy plants

The paper reports on global release and mass partitioning in the flux of residues of PCDD/Fs, evaluated with dedicated field campaigns at a municipal solid waste incineration plant during normal and transient operation. Results are compared with those obtained in other installations equipped with furnaces, energy recovery options and flue gas treatment technologies representative of most of the European incineration plants currently in operation. Levels of the pollutants of interest were determined in all the solid, liquid and gaseous residues produced by every single facility, and the results analysed in terms of the effects arising from the fed waste and the configuration of the plant. PCDD/Fs total release between 1.5 and 45 microg I-TEQ per ton of burned waste was evaluated, with lower values resulting from the adoption of catalytic conversion process for flue gas treatment. Most of the mass flux emitted is associated with solid residues deriving from activated carbon PCCD/F dry removal options, with significant contributions also from fly ash produced by particulate removal devices located immediately downstream the boiler and from scrubber blowdowns treatment sludge. During transient operating conditions the dioxin total release may increase by 50% with comparison to steady-state functioning.     

Mass Burn Incineration with a Presorted MSW Fuel

This research, supported by the U.S. Dept. of Energy, investigates potential benefits to mass burn incineration from burning a presorted MSW fuel. Comparative boiler efficiency tests at three mass burn incineration sites utilizing as-received MSW and a presorted MSW fuel are reported. Test results indicate that waste presorting can provide substantial benefits to the mass burn process. Flue gas and ash heavy metals are found to be significantly reduced. Discarded automobile batteries are found to substantially contribute to lead levels in the waste stream. Reductions in emissions of CO, HC, HC1, HF, and NO_X are reported. Increases in facility boiler efficiency and MSW disposal capacity are measured.     

Emission Characteristics of Granulated Fuel Produced from Sewage Sludge and Coal Slime

Abstract

The neutralization of wastewater treatment residues is an issue for many countries. The European Union (EU) legal regulations have limited the use of the residues in agriculture and implemented a ban for their disposal. Therefore, urgent action should be taken to find solutions for the safe disposal of sewage sludge. The problem refers in particular to the new EU member countries, including Poland, where one can now observe an intensive development of sewage system networks and new sewage treatment plants. At the same time, these countries have few installations for thermal sewage sludge utilization (e.g., there is only one installation of that type in Poland). Simultaneously, there are many coal-fired mechanical stoker-fired boilers in some of these countries. This paper presents suggestions for the production of granulated fuel from sewage sludge and coal slime. Additionally, among others, lime was added to the fuel to decrease the sulfur compounds emission. Results are presented of research on fuel with two average grain diameters (～15 and 35 mm). The fuel with such diameters is adapted to the requirements of the combustion process taking place in a stokerfired boiler. The research was aimed at identifying the behavior of the burning fuel, with special attention paid to its emission properties (e.g., to the emissions of oxides of nitrogen [NO_x], sulfur dioxide [SO₂], and carbon mon-oxide [CO], among others). The concentration and emission values were compared with similar results obtained while burning hard coal. The combustion process was carried out in a laboratory stand where realization of the large-scale tests is possible. The laboratory stand used made simulation possible for a wide range of burning processes in mechanical stoker-fired boilers.     

A Life-Cycle Inventory Model of Municipal Solid Waste Combustion

ABSTRACT

Evaluation of alternate strategies for municipal solid waste (MSW) management requires models to calculate environmental emissions as a function of both waste quantity and composition. A methodology to calculate waste component-specific emissions associated with MSW combustion is presented here. The methodology considers emissions at a combustion facility as well as those avoided at an electrical energy facility because of energy recovered from waste combustion. Emission factors, in units of kg pollutant per metric ton MSW entering the combustion facility, are calculated for CO₂-biomass, CO₂-fossil, SO_x , HCl, NO_x , dioxins/furans, PM, CO, and 11 metals. Water emissions associated with electrical energy offsets are also considered. Reductions in environmental emissions for a 500-metric-ton-per-day combustion facility that recovers energy are calculated.     

Polymers as Solid Waste in Municipal Landfills

Abstract

Synthetic polymers reach municipal landfills as components of products such as waste household paints, packaging films, storage containers, carpet fibers, and absorbent sanitary products. Some polymers in consumer products that reach landfills are designed to photodegrade or biodegrade. This article examines the significance of degradable polymers in management of solid waste in municipal landfills. Most landfills are not designed to photodegrade or biodegrade solid waste. Landfill disposal of stable polymers such as polyacrylics and polyethylenes is not associated with significant polymer degradation or mobility. Stability to photodegradation and biodegradation is an advantage when municipal landfills are used for disposal of polymer products as solid waste. Use of landfill disposal can be a responsible means to manage polymer waste and can be part of an overall waste management plan which includes source reduction, recycling, reuse, composting, and waste-to-energy incineration.     

Estimate of the Pollution Removed by Leaching of Standard Domestic Waste: Mass Assessments Carried Out in Batches and Columns

Abstract

Batch and column tests allowed estimation of the mobilization of pollution of standard domestic waste in leachate and biogas. Three laboratory tests (biochemical methane potential (BMP), tank leaching test (TLT), and column tests) have been applied to evaluate the emission of pollutants in liquid and/or gas phase from reconstituted municipal solid waste (MSW) on the basis of French waste. In the case of the batch tests (BMP and TLT), BMP tests indicated a maximum organic carbon share produced by waste (biogas potential) equal to 59% of the initial carbon. The maximum quantity of carbon likely to be leached by the waste (TLT) corresponded to 6% of the carbon contained in the waste. On the other hand, during column tests, 3.3% of carbon was leached and 8% of carbon was evacuated in biogas at the end of a 440-day follow-up. It thus appears that the test conditions have a great in?uence on the remobilization of pollution. In particular it has been proven than the greater the optimization of the liquid/solid ratio, the agitation, the sowing, and the temperature, the greater the pollutant is leached. This study highlights the possible use of batch and column tests to evaluate the pollution risk of a landfill.     

Interactive analysis of waste recycling and energy recovery program in a small-scale incinerator

Conflicting goals affecting solid waste management are explored in this paper to find the best implementation of resource recovery with a small-scale waste-to-energy process. Recycling paper and plastic material often leaves a shortage of thermal energy to support incineration that forces operators to supplement the process with auxiliary fuels. Although there are considerable profits to be made from material recovery, the increase of fuel usage causes conflict given that it is cost prohibitive. A series of trials performed on a small-scale 1.5-t/day incineration plant with a cyclone heat recovery system found that material recycling can impede performance. Experimental results are expressed as empirical regression formulas with regard to combustion temperature, energy transfer, and heat recovery. Process optimization is possible if the waste moisture content remains <30%. To test the robustness of the optimization analysis, a series of sensitivity analyses clarify the extent of material recycling needed with regard to plastic, paper, and metal. The experiments also test whether the moisture in the waste would decrease when recycling paper because of its exceptional capacity to absorb moisture. Results show that recycling paper is strongly recommended when the moisture content is >20%, whereas plastic recycling is not necessary at that moisture condition. Notably, plastic recovery reduces the heat needed to vaporize the water content of the solid waste, thus it is recommended only when the moisture content is <10%. For above-normal incineration temperatures, plastic recycling is encouraged, because it removes excess energy. Metal is confirmed as an overall priority in material recycling regardless of the moisture content of the incoming waste.     

Systematic Evaluation and Uncertainty Analysis of the Refuse-Derived Fuel Process in Taiwan

ABSTRACT

In the last few years, Taiwan has set a bold agenda in solid waste recycling and incineration programs. Not only were the recycling activities and incineration projects promoted by government agencies, but the related laws and regulations were continuously promulgated by the Legislative Yen. The solid waste presorting process that is to be considered prior to the existing incineration facilities has received wide attention. This paper illustrates a thorough evaluation for the first refuse-derived fuel pilot process from both quantitative and qualitative aspects. The process is to be installed and integrated with a large-scale municipal incinerator. This pilot process, developed by an engineering firm in Tainan County, consists of standard unit operations of shredding, magnetic separation, trommel screening, and air classification. A series of sampling and analyses were initialized in order to characterize its potentials in the solid waste management system. The probabilistic modeling for various types o f waste pro perties derived in this analysis may provide a basic understanding of system reliability.     

Thermal Exploitation of Wastes with Lignite for Energy Production

Abstract

The thermal exploitation of wastewood with Greek lignite was investigated by performing tests in a laboratory-scale fluidized bed reactor, a 1-MW_th semi-industrial circulating fluidized bed combustor, and an industrial boiler.

Blends of natural wood, demolition wood, railroad sleepers, medium-density fiberboard residues, and power poles with lignite were used, and the co-combustion efficiency and the effect of wastewood addition on the emitted pollutants were investigated. Carbon monoxide, sulfur dioxide, and oxides of nitrogen emissions were continuously monitored, and, during the industrial-scale tests, the toxic emissions (polychlorinated dibenzodioxins and dibenzofurans and heavy metals) were determined. Ash samples were analyzed for heavy metals in an inductively coupled plasma-atomic emission spectroscopy spectrophotometer.

Problems were observed during the preparation of wastewood, because species embedded with different compounds, such as railway sleepers and demolition wood, were not easily treated. All wastewood blends were proven good fuels; co-combustion proceeded smoothly and homogeneous temperature and pressure profiles were obtained. Although some fluctuations were observed, low emissions of gaseous pollutants were obtained for all fuel blends. The metal element emissions (in the flue gases and the solid residues) were lower than the legislative limits. Therefore, wastewood co-combustion with lignite can be realized, provided that the fuel handling and preparation can be practically performed in large-scale installations.     

Boiler Briquette Coal versus Raw Coal: Part II—Energy,Greenhouse Gas,and Air Quality Implications

ABSTRACT

The objective of this paper is to conduct an integrated analysis of the energy, greenhouse gas, and air quality impacts of a new type of boiler briquette coal (BB-coal) in contrast to those of the raw coal from which the BB-coal was formulated (R-coal). The analysis is based on the source emissions data and other relevant data collected in the present study and employs approaches including the construction of carbon, energy, and sulfur balances. The results show that replacing R-coal with BB-coal as the fuel for boilers such as the one tested would have multiple benefits, including a 37% increase in boiler thermal efficiency, a 25% reduction in fuel demand, a 26% reduction in CO₂ emission, a 17% reduction in CO emission, a 63% reduction in SO₂ emission, a 97% reduction in fly ash and fly ash carbon emission, a 22% reduction in PM_2.5 mass emission, and a 30% reduction in total emission of five toxic hazardous air pollutant (HAP) metals contained in PM₁₀. These benefits can be achieved with no changes in boiler hardware and with a relatively small amount of tradeoffs: a 30% increase in PM₁₀ mass emission and a 9–16% increase in fuel cost.