A dynamic approach for evaluating the consequences of toxic gas dispersion in the chemical plants using CFD and evacuation modelling

Accidental releases of toxic gas in the chemical plants have caused significant harm to the exposed occupants. To evaluate the consequences of these accidents, a dynamic approach considering the gas dispersion and behavior evacuation modelling has been proposed in this paper. This approach is applied to a hypothetical scenario including an accidental chlorine release in a chemical plant. CFD technique is utilized to calculate the time-varying concentration filed and evacuation modelling is used to obtain the evacuation routes. The exposure concentrations in the evacuation routes are calculated by using the code of data query. The integrated concentration toxic load model and probit model are used to calculate the probability of mortality of each occupant by using the exposure concentrations. Based on this dynamic approach, a new concept of average probability of mortality (APM) has been proposed to quantify the consequences of different accidental scenarios. The results show that APM decreases when the required detection time decreases or emergency evacuation mode is implemented. The impact of the detection time on APM becomes small as the wind speed increases. The effect of emergency evacuation mode is more obvious when the release occurs in an outdoor space.     

HAZDIG: a new software package for assessing the risks of accidental release of toxic chemicals

HAZDIG (HAZardous DIspersion of Gases) is a user-friendly PC- based software for generating scenarios for the emissions and gaseous dispersion of hazardous chemicals. It can simulate accidental as well as normal release but has been specifically developed as a tool for studying accidental release of hazardous chemicals and the consequences. HAZDIG is made-up of five main modules—data, release scenario generation, dispersion, characteristics estimation, and graphics. HAZDIG incorporates the latest models for estimating atmospheric stability and dispersion. The data needed to run the models is easy to obtain and feed—properties of chemicals, operating conditions, ambient temperature, and a few commonly available meteorological parameters. A database containing various proportionality constants and complex empirical data has been built into the system. The graphics module enhances the user friendliness of the software, and enables presentation of the results in an easy-to-understand and visually appealing manner. The output of the software is formatted so that it can be directly used for reporting the results without the need of editing.     

CFD analysis of the dispersion of toxic materials in road tunnels

The present work is aimed at analyzing the evolution of accidental scenarios deriving from the release of toxic materials inside a tunnel. This scenario, compared to the more frequently investigated cases of fire, followed by smoke dispersion, may involve a large variety of common products characterized by widely differing physical properties; nonetheless it has been analysed in the literature less than expected. The present study compares the dispersion of two common toxic chemicals (chlorine and ammonia), in order to derive some preliminary information about the influence of the physical properties and the release rate. A reference road tunnel geometry is assumed, while the release occurs from ground level, at the centre of one lane and in the middle of the tunnel. Two study cases involving a road tanker, transporting the product as liquefied gas under pressure, were considered: a catastrophic release, from a 220 mm hole, emptying the tanker in a few tens seconds (case A), and a continuous release, from a much smaller hole (15 mm), lasting 5 min (case B). For the sake of simplicity, the release is assumed to be in gaseous phase; the dispersion of the toxic is simulated for the 5 min period following the start of the release using a CFD (Computational Fluid Dynamics) analysis, according to an RANS (Reynolds-Averaged Navier–Stokes) approach with the standard k–ε turbulence model, assuming no ventilation conditions. Structured curvilinear grids with hexaedric cells, refined according to the local concentration gradient, are used. For case A scenarios, especially for the whole release duration, dispersion is mainly governed by the “plug-flow” effect caused by the large volume of toxic entering the tunnel in a rather short time; then, the role of diffusivity and gravity becomes more important. Chlorine, heavier than air and with lower diffusivity than ammonia, progressively accumulates towards the floor; the dispersion of ammonia, which is lighter than air, appears more influenced by diffusivity than by gravity, since a limited stratification is observed. These trends are more evident for case B scenarios, where the toxic flow rates are much lower. It is expected the results will give some useful insight into the dispersion phenomenon within highly confined spaces and maybe also provide some suggestion about ventilation systems design and emergency procedures.     

Real-time response system for the prediction of the atmospheric transport of hazardous materials

Human urge of exploiting earth resources has resulted into unprecedented industrial development in the last century resulting into production of large quantities of hazardous chemicals. Chemical, petrochemical, nuclear, biomedical and pharmaceutical industrial accidents release large quantities of hazardous chemicals into the atmosphere. The accidental discharge during production or storage or transportation have subjected the population to be exposed to exceptionally high concentration levels of hazardous chemicals, taking them by surprise, unprepared with fatal consequences. An emergency planning organization has to be trained to combat this situation in the shortest possible time to minimize the number of causalities. The present paper focuses on computation of dispersion model, using emission source, accident location and online metrological data near to the sources, to provide necessary and accurate results swiftly. The predicted ground level concentrations with the hazardous nature of the chemical, speed and direction of plume, the emergency team will be supplied with all the information in graphical easy to grasp form, superimposed over a GIS map or the latest satellite image of the area.

The emergency team has to be trained for all past scenarios and their preparedness, response and actions must be practiced regularly to be able to abate chemical releases accidentally or intentionally.

Accidental releases of chlorine and ammonia gases in residential and industrial areas are simulated. The predicted ground level concentrations in the effected areas are shown after different time intervals. For low vapor pressure chemical, the dispersion time is large and concentration levels are low but persist for prolonged time while for volatile chemical, the concentrations are high in short time and recovering to safe environment is quick.     

Risk analysis of a cross-regional toxic chemical disaster by using the integrated mesoscale and microscale consequence analysis model

The rapidly growing capacity and scale of the world's petrochemical industries have forced many plants to have an even larger amount of hazardous substances. Once a serious leak occurs, the outcome of the effect zone could be very large or even uncontrollable just like the Bhopal disaster. In order to assess the risk of a cross-regional damage, this study aims to develop a model that can combine the benefits of both CFD model of the microscale simulation and the Gaussian dispersion model of the mesoscale simulation.The developed integrated model is employed on a toxic chemical tank leak accident of a process plant within an industrial park in order to explore the consequences and the risk of the toxic gas dispersion on three different scopes; one is the accident site, the second is the long-distance transmission route of the mesoscale area and the third is a target city. According to the simulation's results, it is obvious that the complexity of the structure surrounding the leaking tank will eventually affect the maximum ground concentration, the cloud shapes and cloud dilution rate, while the released gas is under dispersion. On the other hand, since the simple Gaussian dispersion model doesn't consider the above impacts, its calculation results will have many differences as compared to the realistic situation. This integrated model can be used as a tool for estimating the risk on a microscale or mesoscale areas and it can produce better results when an environmental impact analysis is required for a larger hazardous chemical process.     

海底管道泄漏油气扩散规律数值仿真与对比分析

为研究海底原油与天然气单相泄漏扩散规律的差异性,合理制定应急响应策略,减小事故损失,针对海底管道失效所致的原油与天然气泄漏问题,基于计算流体动力学CFD方法,建立海底油气管道泄漏事故后果预测与评估模型,对特定事故场景下的海底原油与天然气泄漏扩散过程进行模拟与分析,从泄漏扩散过程、工况因素影响、泄漏后果及应对策略4个方面对比原油与天然气的泄漏扩散特性。结果表明:相同工况下,海底原油与天然气在泄漏速率、扩散时间、扩散形态及水平最大扩散距离方面存在显著差别;与天然气相比,原油泄漏扩散行为对工况因素具有更高的敏感性;原油泄漏会引发严重的环境灾害,天然气泄漏则会影响海上结构物的稳定性及引发火灾爆炸事故,据此需合理制定具有针对性的应对策略。     

危险化学品泄漏扩散模型的研究现状分析与比较

为了对危险化学品港口装卸过程中泄漏危险度进行量化评定,基于泄漏扩散模型提高港口的应急处理技术,对危险化学品泄漏扩散模型的研究现状从理论研究、试验研究、应用研究3方面进行深入分析。着重对高斯模型(Gaussian model),BM模型,Sutton模型,FEM3模型,箱及相似模型,P-G模型等模型从理论描述方法、适用对象和范围、计算精度和难易、参数选取等方面进行优缺点的对比研究,认为:由于危险化学品泄漏和扩散行为的复杂性,影响因素的多样性,使各类模型在具备一定的理论价值和现实意义的同时,还存在着参数选取不确定性、试验模拟差异性以及实际应用局限性的问题和不足,运用计算机技术完善试验结果数据库、改进数学仿真模型是其进一步研究发展的趋势。     

Sensitivity analysis of Phast’s atmospheric dispersion model for three toxic materials (nitric oxide, ammonia, chlorine)

We present the results of a parametric sensitivity analysis of a widely used model for atmospheric dispersion of toxic gases, in order better to understand the influence of user-adjustable parameters on model outputs. We have studied 60 min continuous release scenarios for three different products (nitric oxide, ammonia and chlorine), chosen to cover a range of physical characteristics and storage conditions. For each product, we have broken down base-case scenarios into a number of sub-scenarios corresponding to different release conditions which determine physical phenomena (flow rate, release angle, release elevation and atmospheric stability class). The use of statistical tools to analyze the results of a large number of model executions allows us to rank model parameters according to their influence on the variability of a number of model outputs (distances and concentrations), on a per-scenario and per-product basis. Analysis of the results allows us to verify our understanding of the modeling of cloud dispersion.     

Cushioning the impact of toxic release from runaway industrial accidents with greenbelts

The three aspects of accidents in chemical process industries which cause most serious damage—explosions, fires, and toxic releases—can all be controlled to some extent if greenbelts are present around the affected industry. We have recently developed and validated a system of methodologies for greenbelt design. In this paper we present the application of these models in designing greenbelts and forecasting their role in cushioning the impact of accidental release of toxic gases. With properly located and designed greenbelts as much as 33% of the accidental release of SO₂, 43% of H₂S, and 51% of NH₃ under stable atmospheric conditions (in which the dispersion is very slow and the release thus has maximum toxic impact) can be absorbed.     

Study on convection and dispersion characteristics of dense gases in urban environment considering trees

Although several studies on the dispersion of heavy toxic gas released from ruptured tanks on vehicles during transportation have considered complex terrain such as urban buildings, the influence of trees on the flow field in urban areas during gas dispersion tends to be ignored. In this study, a Computational Fluid Dynamics (CFD) model was proposed to investigate the characteristics of gas release and dispersion from loaded vehicle in the urban environment. In this model, the tree crown was treated as a porous medium, and the influence of drag due to the crown was incorporated into the model by a momentum source term through a user-defined function. In this study, the dynamic characteristics of chlorine (Cl₂) dispersion under the conditions of building distribution, tree species and porosities were comprehensively analysed, to cover the influence of urban complexity, leaf density, and tree planting configuration. The results show that compared with flat terrain, the presence of urban buildings will prolong the dense gas retention time and increase the dangerous distance. It is found that the horizontal dispersion distance can increase by 63% and the isosurface of 25 ppm hazardous gas can increase by 130% with the introduction of buildings. Compared with the terrain with only buildings, the introduction of arbors or shrubs can result in a 147% or 359% increase in the maximum concentration. Also, trees will prolong the dispersion duration. It is also found that the higher the porosity, the less the wind blocking effect, and the weaker the ability of capturing gas. The wind field affected by arbores and shrubs are different in height, and arbores capture more Cl₂. Planting short shrubs around buildings can effectively reduce the spread of harmful gases.     

危险化学品事故后果计算过程探讨

基于事故后果的风险评估方法是国内外进行安全评价和土地使用安全规划的基础方法之一。本文基于危险化学品种类和危险装置类型,对可能发生的事故情景和相应事故后果计算模型的选择方法进行了阐述,针对易燃、易爆、有毒危险化学品的事故后果计算过程进行了系统分析。最后对本文提出的事故后果分析方法进行了实例应用。本文的研究成果可为安全评价或土地使用安全规划等工作的开展提供必要的参考。     

Influence of wind speed profile and roughness parameters on the downwind extension of vulnerable zones during dispersion of toxic dense gases

The accidental release of toxic chemicals, which are heavier than air and stored under pressure, may create an emergency scenario in an industrial plant. The extension of vulnerable distance in the downwind direction is an important criterion in framing an emergency management plan of that industrial area. There are several studies showing the role of surface level meteorological and topographical features on its propagation and dispersion just after its release from a container. In the present study, vertical variation of wind speed in the atmospheric boundary layer and surface roughness parameter have been considered to study their roles on the impact of downwind extension of vulnerable distances. A catastrophic release from a tonner having 900 kg of liquid chlorine has been considered, and SAFETI Micro developed by DNV Technica, UK has been utilized in the consequence analysis of this release. The analysis results have been explained for various atmospheric stability classes and surface wind speeds.     

Gas leakage consequence modeling for buried gas pipelines

One of conservation transfer methods for such widely-used gases as natural gas and hydrogen is buried pipelines. Safety of these pipelines is of great importance due to potential risks posed by inefficiencies of the pipelines. Therefore, an accurate understanding of release and movement characteristics of the leaked gas, i.e. distribution and speed within soil, the release to the ground surface, the movement of hydrogen gas through the ground, gas underground diffusion, gas dispersion in atmosphere, and following consequences, are very important in order to determine underground dispersion risks. In the present study, consequences of gas leakage within soil were evaluated in two sub-models, i.e. near-field and far-field, and a comprehensive model was proposed in order to ensure safety of buried gas supply pipelines. Near-field model which is related to soil and ground and its output is the gas released at different points and times from ground surface and it was adopted as input of far-field sub-model which is dispersion model in atmosphere or an open space under the surface. Validation of near-field sub-model was performed by the experimental data obtained by Okamoto et al. (2014) on full-scale hydrogen leakage and then, possible scenarios for far-field sub-model were determined.     

物流基地危险货物储区外部安全防护距离研究

在物流基地规划建设中,危险货物储区外部安全防护距离的设定是很重要的一个组成部分。针对危险货物储区化学爆炸与毒气泄漏事故影响范围大、后果严重等特点,先应用鱼刺图事故分析原理分析危险货物储区危险因素,再建立化学爆炸与毒气泄漏危害距离计算模型,最后以冲击波伤害与毒气中毒有效剂量标准为依据,根据已建模型计算化学爆炸与主、次导风向毒气泄漏伤害距离。结果表明在设定安全防护距离时,结合化学爆炸、毒气泄漏危害距离模型,能得到合理的危险货物储区周边安全防护距离,具有实际应用价值。     

模式搜索算法在毒气泄漏中的源强反算

基于泄漏源下风向的浓度监测数据并结合大气扩散模式建立反算模型,以确定泄漏源的位置和强度。以扩散模式仿真的浓度数据与监测数据的匹配度作为目标函数,将反演问题转化为优化问题,利用模式搜索算法迭代优化。以高斯模型为例验证了算法的可行性,结果表明利用探测器提供的测量浓度值,模式搜索算法能够在较短时间内搜索到最优解,在计算复杂性或时间上较梯度型算法和智能优化算法有一定优势。该算法能够及时而准确地反算出泄漏源强度和位置,为事故的应急响应与救援提供依据。     

Comparing tools of varying complexity for calculating the gas dispersion

When handling flammable and/or toxic liquids or gases, the gas dispersion following a release of substance is a scenario to be considered in the risk assessment to determine the lower flammability distance (LFD) and toxicity thresholds. In this work a comparison of different gas dispersion tools of varying complexity ranging from a simple Gaussian model over a boundary layer model (BLM) and a Lagrangian model to CFD (in this case ANSYS CFX v14) is presented. The BLM covers the special case of liquid releases with formation of a pool. It does not only solve the gas dispersion but also calculates the evaporating mass flow out of the pool. The simulation values are compared to each other and to experimental data resulting mainly from our own open air experiments covering the near field and carried out on the Test Site Technical Safety of BAM (BAM-TTS) for different release types (pool evaporation, gas release) and topologies. Other validation data were taken from literature and cover large scale experiments in the range of several 100 m.     

危化品道路运输事故应急救援中心选址模型研究

为快速提高危化品道路运输事故应急救援能力,降低事故后果,文章基于目前应急救援中心选址模型的不足,提出了一种新的双目标决策救援中心选址模型。通过综合考虑应急响应时间及应急处理能力对救援能力的影响,建立了救援中心点的最大网络覆盖模型;并采用较优的邻域搜索算法求解救援中心点的合理位置。最后以某地危化品运输路网为例,利用所建模型对事故应急救援中心的合理布局计算求解。结果表明:考虑应急响应时间及应急处理能力限制的应急救援中心选址模型,能够有效提高救援中心的综合应急能力,为有关部门合理规划危化品道路运输事故应急救援中心布局提供理论参考和决策依据。     

Numerical modelling for effect of water curtain in mitigating toxic gas release

Hydrogen fluoride and ammonia are widely used in chemical industries. Both substances are hazardous and frequently a source of leakage accidents. Since a hydrogen fluoride release accident occurred in Gumi, S. Korea (2012), the Korea Occupational Safety and Health Agency (KOSHA) has emphasized that special attention and management are needed with respect to toxic substances. For post-release mitigation, a water curtain is known as one of the most effective and economical systems. In this study, a computational fluid dynamics (CFD) program was used to identify the effect of using a water curtain as a mitigation system for toxic substances that leak out from industrial facilities. Simulations were conducted to analyze how effectively a water curtain could mitigate the dispersion of toxic substances. To verify the simulation's accuracy, the INERIS Ammonia dispersion experiment and Goldfish experiment were simulated and compared. Various water curtains were applied to the simulated field experiment to confirm the mitigation factors with toxic substances. The results show that the simulations and experiments are consistent and that the dispersion of toxic substances can be mitigated by water curtains in certain circumstances.     

Modelling and control of the dispersion of hazardous heavy gases

Dispersion of several common `heavy' gases (ethylene, propylene, ammonia, and chlorine) has been modelled on the basis of modifications in plume path theory. The model takes into account, among other things, the variations in temperature, density, and specific heat during the movement of the heavy gas plume. The effects of wind speed, density of the gas, and venting speed on the plume dispersion have been simulated. Based on the simulations a set of empirical equations has been developed. The equations have been validated by theoretical as well as experimental studies.Studies have also been carried out to simulate the effect of venting speed (manipulated by injecting hot air with the released gas) on the plume dispersion. The study reveals that the effect of venting speed on dispersion is very pronounced and can be used to reduce the risk posed by the accidental luxurious release of toxic/flammable gases. For example an increase of 20% in venting speed of chlorine (54.1 m/s) can reduce the distance up to which toxic concentration would occur by about 1100 meters.