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1.
The dust explosion behaviors induced by two different combustion mechanisms (homogeneous and heterogeneous mechanisms) were comparatively investigated, based on the experiments under different dust concentrations, particle sizes and initial pressures in Siwek 20-L chamber. Based on the thermo-gravimetric analysis (TGA), sweet potato dust and magnesium dust were selected as the representative dusts with homogeneous and heterogeneous combustion mechanisms, respectively. Experiments find that these two dusts have different behaviors in the explosion kinetics due to different combustion mechanisms. For sweet potato dust, the explosion pressure pmax, the pressure rise rate (dp/dt)max and the combustion fraction η exhibit similar variation trends as dust concentration increases and they all reach to the maximum values at the worst-case concentration; while for magnesium dust, the variation of (dp/dt)max is somewhat different from that of pmax, that is, the (dp/dt)max will achieve the maximum at the concentration higher than the worst-case and keep stabilized with further increase of dust concentration. As the particle size decreases, the (dp/dt)max for sweet potato dust will increasingly rise and gradually approach to a stabilized value, but for magnesium dust, the increase of (dp/dt)max becomes pronounced only in the range of smaller particle sizes. To account the effect of initial pressure on pmax under different combustion mechanisms, a dimensionless pressure PR was introduced to denote the relative intensity of explosion. It is found that, for sweet potato dust, the increased initial pressure will promote the explosion process (or with high PR) for the dust cloud with high concentration due to the augmented oxygen concentration, but for the dust cloud with low concentration, the increased initial pressure will suppress the explosion process due to the increased resistance in devolatilization. For magnesium dust, the rise of initial pressure will generally promote the explosion process even for the dust cloud with low concentration; however, in the case of small particle size, the promotion of increased initial pressure to the explosion process is not so pronounced.  相似文献   

2.
Blast pressure is a major source of the damage caused by an accidental gas explosion. Its magnitude depends on the thermal expansion rate and hence on the flame propagation velocity. This paper discusses the influence of two flame instability mechanisms, i.e., diffusive-thermal and hydrodynamic instabilities, on flame propagation velocity with an emphasis on their scale effects as the flame continuously increases its size during an explosion. The Sivashinsky equation is numerically solved to simulate flame propagation behaviors. It is found that flame propagation velocity, Vf, is independent of flame size under the influence of diffusive-thermal instability, whereas Vf increases with flame size under the influence of hydrodynamic instability. The latter result is understood as a result of flame’s fractal structure. Fractal dimension is determined from the dependency of Vf on flame size, and the obtained fractal dimension is close to the known experimental value.  相似文献   

3.
The effect of size on the severity of explosions involving flocculent materials has been simulated by means of a model previously developed for spherical particles and here extended to the cylindrical geometry of flock. The model consists of the identification of the regime (internal and external heating, pyrolysis/devolatilization reaction, and volatiles combustion) controlling the explosion by the evaluation of dimensionless numbers (Bi, Da, Th and Pc) and then of the estimation of the deflagration index as a function of flocculent size. The model has been validated by means of explosion data of polyamide 6.6 (nylon) at varying diameter and length. The comparison between model and experimental data show a fairly good agreement.  相似文献   

4.
The wood gasification process poses serious concerns about the risk of explosion. The design of prevention and mitigation measures requires the knowledge of safety parameters, such as the maximum explosion pressure, the maximum rate of pressure rise and the gas deflagration index, KG, at standard ambient temperature (25 °C) and pressure (1 bar) conditions. However, the analysis at specific process conditions is strongly recommended, as the explosion behavior of gas mixtures may be completely different.In the work presented in this paper, the explosion behavior of mixtures with composition representative of wood chip-derived syngas (CO/H2/CH4/CO2/N2 mixtures with and without H2O) was experimentally studied in a closed combustion chamber. Experiments were run at two temperatures, 300 °C and 10 °C, and at atmospheric pressure. Test conditions were requested by the safety engineering designer of an existing industrial-scale wood gasification plant. In order to identify the specific fuel–air ratios to be analyzed, thus reducing the number of experimental tests, a preliminary thermo-kinetic study was performed.Results have shown that the mixtures investigated can be classified as low-reactivity mixtures, the higher value of KG found (∼36 bar m/s) being much lower than the KG value of methane (55 bar m/s @ 25 °C).  相似文献   

5.
The runaway scenario can serve as a basis for the assessment of thermal process risks. In this context, the time to maximum rate (TMRad), i.e., the time between cooling failure and thermal explosion, can be a measure of the time in which safety measures must be taken. This paper highlights the discussion of TMRad by presenting the catalytic decomposition of hydrogen peroxide with potassium iodide. The experimental procedure is easily practicable and imposing for the students. An overview of the theoretical background is given before presenting the experiment.  相似文献   

6.
Coal dust explosion occurs easily in the coal chemical industry. To ensure safety in industrial production, NaY zeolite was used as carrier modified with Fe ions and combined with ammonium polyphosphate (APP) to prepare a novel composite suppressant for coal dust explosion. The explosion suppression performance of novel APP/NaY–Fe suppressant was investigated by flame propagation inhibition experiments. The results show that Fe ion modification can effectively improve the explosion suppression performance. By increasing content, the explosion suppression performance of the explosion suppressant increases. The maximum explosion pressure Pmax of coal dust drops to 0.13 MPa when 50 wt% explosion suppressants were added, and the coal dust explosion cannot continue to expand. Complete suppression of explosion could be achieved by adding 66 wt% explosion suppressants. Combined with XRD, SEM and TG results, the explosion suppression mechanism was proposed. The novel explosion suppressant has high thermal stability, good dispersity and its explosion suppression components distribute uniformly. It shows good explosion suppression performance by the synergistic effect among explosion-suppression components.  相似文献   

7.
The key objective of this paper is the presentation of a new risk assessment tool for underground coal mines based on a simplified semi-quantitative estimation and assessment method.In order to determine the risk of explosion of any work process or activity in underground coal mines it is necessary to assess the risk. The proposed method is based on a Risk Index obtained as a product of three factors: frequency of each individual scenario Pucm, associated severity consequences Cucm and exposure time to explosive atmospheres Eucm. The influence of exposure time is usually not taken into account up to now. Moreover, the exposure to explosive atmospheres may affect factors of hazardous event probability as much as its consequences. There are many definitions of exposure to explosive atmospheres but in the case of underground coal mines the exposure is defined as frequency risk of firedamp and coal dust. The risk estimation and risk assessment are based on the developed of a risk matrix.The proposed methodology allows not only the estimation of the explosion risk but also gives an approach to decide if the proposal investment is well-justified or not in order to improve safety.  相似文献   

8.
The explosion characteristics of anthracite coal dust with/without small amount of CH4 (1.14 vol %) were investigated by using a 20 L spherical explosion apparatus with an emphasis on the roles of oxygen mole fraction and inert gas. Two methods based on overpressure and combustion duration time were used to determine the minimum explosion concentration (MEC) or the lower explosion limit (LEL) of the pure anthracite coal dust and the hybrid coal-methane mixtures, respectively. The experiment results showed that increasing oxygen mole fraction increases the explosion risk of coal dust: with increasing oxygen mole fraction, the explosion pressure (Pex) and the rate of explosion pressure rise ((dp/dt)ex)) increase, while MEC decreases. The explosion risk of anthracite dust was found to be lower after replacing N2 with CO2, suggesting that CO2 has a better inhibition effect on explosion mainly due to its higher specific heat. However, the addition of 1.14% CH4 moderates the inhibition effect of CO2 and the promotion effect of O2 on anthracite dust explosion for some extent, increasing explosion severity and reducing the MEC of anthracite dust. For hybrid anthracite/CH4 mixture explosions, Barknecht's curve was found to be more accurate and conservative than Chatelier's line, but neither are sufficient from the safety considerations. The experimental results provide a certain help for the explosion prevention and suppression in carbonaceous dust industries.  相似文献   

9.
This work aimed to experimentally evaluate the effects of a carbon monoxide-dominant gas mixture on the explosion characteristics of methane in air and report the results of an experimental study on explosion pressure measurement in closed vessel deflagration for a carbon monoxide-dominant gas mixture over its entire flammable range. Experiments were performed in a 20-L spherical explosion tank with a quartz glass window 110 mm in diameter using an electric spark (1 J) as the ignition source. All experiments were conducted at room temperature and at ambient pressure, with a relative humidity ranging from 52 to 73%. The peak explosion pressure (Pmax), maximum pressure rise rate ((dp/dt)max), and gas deflagration index (KG) were observed and analyzed. The flame propagation behavior in the initial stage was recorded using a high-speed camera. The spherical outward flame front was determined on the basis of a canny method, from which the maximum flame propagation speed (Sn) was calculated. The results indicated that the existence of the mixture had a significant effect on the flame propagation of CH4-air and increased its explosion risk. As the volume fraction of the mixed gas increases, the Pmax, (dp/dt)max, KG and Sn of the fuel-lean CH4-air mixture (7% CH4-air mixture) increase nonlinearly. In contrast, addition of the mixed gas negatively affected the fuel-rich mixture (11% CH4-air mixture), exhibiting a decreasing trend. Under stoichiometric conditions (9.5% CH4-air mixture), the mixed gas slightly lowered Pmax, (dp/dt)max, KG, and Sn. The Pmax of CH4-air mixtures at volume fractions of 7%, 9.5%, and 11% were 5.4, 6.9, and 6.8 bar, respectively. The Sn of CH4-air mixtures at volume fractions of 7%, 9.5%, and 11% were 1.2 m/s, 2.0 m/s, and 1.8 m/s, respectively. The outcome of the study is comprehensive data that quantify the dependency of explosion severity parameters on the gas concentration. In the storage and transportation of flammable gases, the information is required to quantify the potential severity of an explosion, design vessels able to withstand an explosion and design explosion safety measures for installations handling this gas.  相似文献   

10.
Petrochemical buildings are usually distributed near chemical installations and have a high risk of explosion because of the concentration of people. In order to effectively design and protect buildings against explosion, it is needed to determine the blast-resistant and defense loads reasonably. Based on the theory of risk, a triangular pyramid explosion risk model was established in this study, which combined the overpressure p, duration t, and frequency f of the explosion scene at the same time. The first principle of “acceptable cumulative frequency” and the key principle of “maximum explosion risk” were formulated. According to this method, the explosion risk of eight leakage units with 10 groups of leakage hole size and three dangerous wind directions were obtained. According to the cumulative explosion frequency curve and the explosion risk curve, blast-resistant and defense loads of the four walls were determined quantitatively. Among the four walls, the explosion overpressure were 44.0–74.5 kPa, and the corresponding duration were 34.1–39.1 ms. The cumulative explosion frequency were 2.11E−5 to 8.58E−5 times annually. The explosion risk value were 3.64E−3 to 5.35E−3 kPa·ms annually. The results indicated that it was of great importance for the calculation of the explosion risk to reasonably divide the leakage unit and determine the leakage frequency. The explosion scene and its frequency, the volume of the obstructed region, and the distance of the explosion source were the key variables that affected the explosive load. The final blast-resistant and defense load values were found in the case of the middle hole size leakage. Blast-resistant and defense loads not only met the risk acceptance standard but also considered the overpressure and the duration of explosion. At present, they have been extensively applied in the blast-resistant design and engineering transformation of buildings in SINOPEC.  相似文献   

11.
In the current practice, safety assessment is conducted once the process design has been completed. At this stage of design, the freedom to change the conceptual design is very limited and whatever strategies to be implemented will only control the hazard. This paper reports on the development of inherent safety index known as a process stream index (PSI) for inherent safety level assessment at preliminary design stage from the perspective of an explosion. The aim for PSI is to calculate, compare and prioritize the level of inherent safety of process streams during simulation work that influences the explosion. By prioritizing the streams based on the potential for the explosion, the design engineers can easily identify the critical streams to be considered for improvement in order to avoid or minimize explosion hazards. An enhancement technique to reflect the contribution of the individual components in the mixture is introduced, which provide significant contribution to the ranking of inherent safety level of process streams. The assessment of inherent safety level using PSI is demonstrated by case studies of HYSYS simulation for Acrylic Acid Plant and Natural Gas Liquid (NGL) plant.  相似文献   

12.
A gas explosion in an underground structure may cause serious damage to the human body and ground buildings and may result in huge economic losses. The pressure of the gas explosion is an important parameter in determining its severity and designating an emergency plan. However, existing empirical and computational fluid dynamics (CFD) methods for pressure prediction are either inaccurate or inefficient when considering multiple influencing factors and their interrelationships. Therefore, for a more efficient and reliable prediction, the present study developed a multifactorial prediction model based on a beetle antennae search (BAS) algorithm improved back propagation (BP) neural network. A total of 317 sets of data which considered factors of geometry, gas, obstacle, vent, and ignition were collected from previous studies. The results showed that the established model can predict pressures accurately by low RMSE (43.4542 and 50.7176) and MAPE (3.9666% and 4.9605%) values and high R2 (0.7696 and 0.7388) values for training and testing datasets, respectively. Meanwhile, the BAS algorithm was applied to improve both the calculation efficiency and the accuracy of the proposed model by enabling a more intelligent hyperparameter tuning method. Furthermore, the permutation importance of input variables was investigated, and the length (L) and the ratio of length and diameter (L/D) of geometry were found to be the most critical factors that affect the explosion pressure level.  相似文献   

13.
A gas explosion, as a common accident in public life and industry, poses a great threat to the safety of life and property. The determination and prediction of gas explosion pressures are greatly important for safety issues and emergency rescue after an accident occurs. Compared with traditional empirical and numerical models, machine learning models are definitely a superior approach. However, the application of machine learning in gas explosion pressure prediction has not reached its full potential. In this study, a hybrid gas explosion pressure prediction model based on kernel principal component analysis (KPCA), a least square support vector machine (LSSVM), and a gray wolf optimization (GWO) algorithm is proposed. A dataset consisting of 12 influencing factors of gas explosion pressures and 317 groups of data is constructed for developing and evaluating the KPCA-GWO-LSSVM model. The results show that the correlations among the 12 influencing factors are eliminated and dimensioned down by the KPCA method, and 5 composite indicators are obtained. The proposed KPCA-GWO-LSSVM hybrid model performs well in predicting gas explosion pressures, with coefficient of determination (R2), root mean square error (RMSE), and mean absolute error (MAE) values of 0.928, 26.234, and 12.494, respectively, for the training set; and 0.826, 25.951, and 13.964, respectively, for the test set. The proposed model outperforms the LSSVM, GWO-LSSVM, KPCA-LSSVM, beetle antennae search improved BP neural network (BAS-BPNN) models and reported empirical models. In addition, the sensitivity of influencing factors to the model is evaluated based on the constructed database, and the geometric parameters X1 and X2 of the confined structure are the most critical variables for gas explosion pressure prediction. The findings of this study can help expand the application of machine learning in gas explosion prediction and can truly benefit the treatment of gas explosion accidents.  相似文献   

14.
This paper discusses the results of an experimental program carried out to determine dust cloud deflagration parameters of selected solid-state hydrogen storage materials, including complex metal hydrides (sodium alanate and lithium borohydride/magnesium hydride mixture), chemical hydrides (alane and ammonia borane) and activated carbon (Maxsorb, AX-21). The measured parameters include maximum deflagration pressure rise, maximum rate of pressure rise, minimum ignition temperature, minimum ignition energy and minimum explosible concentration. The calculated explosion indexes include volume-normalized maximum rate of pressure rise (KSt), explosion severity (ES) and ignition sensitivity (IS). The deflagration parameters of Pittsburgh seam coal dust and Lycopodium spores (reference materials) are also measured. The results show that activated carbon is the safest hydrogen storage media among the examined materials. Ammonia borane is unsafe to use because of the high explosibility of its dust. The core insights of this contribution are useful for quantifying the risks associated with use of these materials for on-board systems in light-duty fuel cell-powered vehicles and for supporting the development of hydrogen safety codes and standards. These insights are also critical for designing adequate safety features such as explosion relief venting and isolation devices and for supplementing missing data in materials safety data sheets.  相似文献   

15.
When aluminum magnesium alloy dust floats in the air, a certain ignition energy can easily cause an accidental explosion. To prevent and control the occurrence of accidental explosions and reduce the severity of accidents, it is necessary to carry out research on the explosion suppression of aluminum magnesium alloy dust. This paper uses a vertical glass tube experimental device and a 20 L spherical explosive experimental device to carry out experimental studies on the suppression of the flame propagation and explosion overpressure of aluminum magnesium alloy dust with melamine polyphosphate (MPP) and Al(OH)3. With increasing MPP and Al(OH)3 concentrations, the flame brightness darkened, the flame velocity and propagation distance gradually decreased, and Pmax and (dp/dt)max decreased significantly. When the amount of MPP added reached 60%, the flame propagation distance decreased to 188 mm, which is a decrease of 68%, and the explosion overpressure decreased to 0.014 MPa, effectively suppressing the explosion of aluminum magnesium alloy dust. The experimental results showed that MPP was more effective than Al(OH)3 in inhibiting the flame propagation and explosion overpressure of the aluminum magnesium alloy dust. Finally, the inhibitory mechanisms of the MPP and Al(OH)3 were further investigated. The MPP and Al(OH)3 endothermic decomposition produced an inert gas, diluted the oxygen concentration and trapped active radicals to terminate the combustion chain reaction.  相似文献   

16.
Accurate determination of explosion severity parameters (pmax, (dp/dt)max, and KSt) is essential for dust explosion assessment, identification of mitigation strategy, and design of mitigation measure of proper capacity. The explosion severity parameters are determined according to standard methodology however variety of dust handled and operation circumstances may create practical challenge on the optimal test method and subsequent data interpretation. Two methods are presented: a statistical method, which considers all test results in determination of explosion severity parameters and a method that corrects the results for differences of turbulence intensity. The statistical method also calculates experimental error (uncertainty) that characterises the experimental spread, allows comparison to other dust samples and may define quality determination threshold. The correction method allows to reduce discrepancies between results from 1 m3 vessel and 20-l sphere caused by difference in the turbulence intensity level. Additionally new experimental test method for difficult to inject samples together with its analysis is described. Such method is a versatile tool for explosion interpretation in test cases where different dispersion nozzle is used (various turbulence level in the test chamber) because of either specific test requirements or being “difficult dust sample”.  相似文献   

17.
The coupling effects of venting and CO2 inerting on stoichiometric methane-air mixture explosions were investigated in an isolated vessel and interconnected vessels. The results indicate that venting mitigates the explosion intensity, especially for small vessels. For vessels connected by pipes, a venting design following EN 14994 (2007) and NFPA 68 (2013) could not meet the venting requirements. For an isolated big vessel and interconnected vessels, increasing the CO2 volume fraction (Φ) from 0 to 15.0 vol% decreased the maximum explosion overpressure (Pmax) and maximum rate of overpressure rise ((dP/dt)max) and delayed tmax. For closed interconnected vessels, Pmax varied approximately linearly with Φ. For both isolated vessel and interconnected vessels, the coupling effects of venting and CO2 inerting on methane-air explosion were more efficient than those of individual mitigative method (that is, venting alone or CO2 inerting alone).  相似文献   

18.
The effect of pyrolysis and oxidation characteristics on the explosion sensitivity and severity parameters, including the minimum ignition energy MIE, minimum ignition temperature MIT, minimum explosion concentration MEC, maximum explosion pressure Pmax, maximum rate of pressure rise (dP/dt)max and deflagration index Kst, of lauric acid and stearic acid dust clouds was experimentally investigated. A synchronous thermal analyser was used to test the particle thermal characteristics. The functional test apparatuses including the 1.2 L Hartmann-tube apparatus, modified Godbert-Greenwald furnace, and 20 L explosion apparatus were used to test the explosion parameters. The results indicated that the rapid and slow weight loss processes of lauric acid dust followed a one-dimensional diffusion model (D1 model) and a 1.5 order chemical reaction model (F1.5 model), respectively. In addition, the rapid and slow weight loss processes of stearic acid followed a 1.5 order chemical reaction model (F1.5 model) and a three-dimensional diffusion model (D3 model), respectively, and the corresponding average apparent activation energy E and pre-exponential factor A were larger than those of lauric acid. The stearic acid dust explosion had higher values of MIE and MIT, which were mainly dependent on the higher pyrolysis and oxidation temperatures and the larger apparent activation energy E determining the slower rate of chemical bond breakage during pyrolysis and oxidation. In contrast, the lauric acid dust explosion had a higher MEC related to a smaller pre-exponential factor A with a lower amount of released reaction heat and a lower heat release rate during pyrolysis and oxidation. Additionally, due to the competition regime of the higher oxidation reaction heat release and greater consumption of oxygen during explosion, the explosion pressure Pm of the stearic acid dust was larger in low concentration ranges and decayed to an even smaller pressure than with lauric acid when the concentration exceeded 500 g/m3. The rate of explosion pressure rise (dP/dt)m of the stearic acid dust was always larger in the experimental concentration range. The stearic acid dust explosion possessed a higher Pmax, (dP/dt)max and Kst mainly because of a larger pre-exponential factor A related to more active sites participating in the pyrolysis and oxidation reaction. Consequently, the active chemical reaction occurred more violently, and the temperature and overpressure rose faster, indicating a higher explosion hazard class for stearic acid dust.  相似文献   

19.
The safety issue of ethanol gasoline and the methods to control or weaken its explosion have attracted attention. To clarify the effect of C6F12O (perfluoro(2-methyl-3-pentanone)) on the explosion of ethanol gasoline-air mixtures and intrinsic mechanism, the explosion overpressure and flame propagation behavior under different equivalence ratios (φ = 0.6–0.8) and C6F12O concentrations (χinh = 0–4.0%) were experimentally obtained. The detailed inhibitor reaction process was also obtained by CHEMKIN based on a new assembly kinetic mechanism. The results show that the effects of C6F12O on the explosion characteristics of ethanol gasoline varied with χinh and φ. For rich flames, C6F12O is more effective than and heptafluoropropane (C₃HF₇) and nitrogen (N2) in suppressing explosions; for lean and equivalence ratio flames, the addition of C6F12O may result in more severe explosions. The decrease in chemical reactivity is mainly because the mole fractions of OH and H radicals and the proportion of paths H radicals involved decrease after adding C6F12O, and R1500: CF3COF + H = CF3CO + HF, R965: CF2:O + H = CF:O + HF, R863: CF3 + H = CF2 + HF are main suppressing reactions.  相似文献   

20.
The global increase in the use of, and reliance on, plastics has prompted the demand for acrylonitrile-butadiene-styrene (ABS) resin in various fields. With this increased requirement, numerous failures have occurred in the ABS process. Those incidents, resulting from electrostatic discharge, powder accumulation, heat accumulation, construction sparks, and plant fires, have caused dust fire and explosions.In this study, the ABS resin was gleaned from the site and tested for its explosion parameters, including minimum ignition temperature of dust cloud (MITC), minimum ignition energy (MIE), and minimum explosion concentration (MEC). To improve loss prevention in the manufacturing process, ferric oxide (Fe2O3) as an inert additive was added in the ABS powder. According to the MIE test, Fe2O3 has an apparent inhibiting effect on dust explosion for the ABS dust. With the proportion of Fe2O3 increased from 25 to 50 mass% in ABS, the MIE increased from 67 to 540 mJ. The explosion tests via 20-L apparatus indicated that Fe2O3 mixed with ABS could not increase the MEC significantly. However, the explosion pressure dropped by increasing in the ratio of Fe2O3 in ABS. This inerting strategy of ABS was deemed to substantially lessen the probability and severity of fire and explosion.  相似文献   

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