Pelleted organo-mineral fertilisers from composted pig slurry solids, animal wastes and spent mushroom compost for amenity grasslands

In Ireland, conversion of biodegradable farm wastes such as pig manure spent mushroom compost and poultry litter wastes to pelletised fertilisers is a desirable option for farmers. In this paper, results obtained from the composting of pig waste solids (20% w/w) blended with other locally available biodegradable wastes comprising poultry litter (26% w/w), spent mushroom compost (26% w/w), cocoa husks (18% w/w) and moistened shredded paper (10% w/w) are presented. The resulting 6-mo old 'mature' composts had a nutrient content of 2.3% total N, 1.6% P and 3.1% K, too 'low' for direct use as an agricultural fertiliser. Formulations incorporating dried blood or feather meal amendments enriched the organic N-content, reduced the moisture in mature compost mixtures and aided the granulation process. Inclusion of mineral supplements viz., sulphate of ammonia, rock phosphate and sulphate of potash, yielded slow release fertilisers with nutrient N:P:K ratios of 10:3:6 and 3:5:10 that were suited for amenity grasslands such as golf courses for spring or summer application and autumn dressing, respectively. Rigorous microbiological tests carried out throughout the composting, processing and pelletising phases indicated that the formulated organo-mineral fertilisers were free of vegetative bacterial pathogens.     

Composting toilets as a sustainable alternative to urban sanitation – A review

In today’s flush based urban sanitation systems, toilets are connected to both the centralized water and wastewater infrastructures. This approach is not a sustainable use of our water and energy resources. In addition, in the U.S., there is a shortfall in funding for maintenance and upgrade of the water and wastewater infrastructures. The goal of this paper was to review the current knowledge on composting toilets since this technology is decentralized, requires no water, creates a value product (fertilizer) and can possibly reduce the burden on the current infrastructure as a sustainable sanitation approach. We found a large variety of composting toilet designs and categorized the different types of toilets as being self contained or central; single or multi chamber; waterless or with water/foam flush, electric or non-electric, and no-mix or combined collection. Factors reported as affecting the composting process and their optimum values were identified as; aeration, moisture content (50–60%), temperature (40–65 °C), carbon to nitrogen ratio (25–35), pH (5.5–8.0), and porosity (35–50%). Mass and energy balance models have been created for the composting process. However there is a literature gap in the use of this knowledge in design and operation of composting toilets. To evaluate the stability and safety of compost for use as fertilizer, various methods are available and the temperature–time criterion approach is the most common one used. There are many barriers to the use of composting toilets in urban settings including public acceptance, regulations, and lack of knowledge and experience in composting toilet design and operation and program operation.     

REVIEW OF THE USE OF SWINE MANURE IN CROP PRODUCTION: EFFECTS ON YIELD AND COMPOSITION AND ON SOIL AND WATER QUALITY

The world swine population produces about 1.7 billion tonnes of liquid manure annually. At an application rate of 20 tonnes per hectare, this could fertilize about 85 million hectares of land annually. Storage and disposal of this material presents a challenge to producers because of the potential for environmental pollution. However, because swine manure contains essential plant nutrients, use of swine manure as a soil amendment for crop production is a practical method to solve the disposal problem. The composition and effectiveness of swine manure as a source of plant nutrients depends on several factors including type of ration fed, housing system, method of manure collection, storage and handling. Research has shown that manure application increased soil N, P, K, Ca, Mg and Na. However, heavy or excessive application of manure increased leaching of NO₃-N, P and Mg. Swine manure is reported to be effective in increasing the yields of cereals, legumes, oilseeds, vegetables and pastures, and in increasing plant nutrient concentration, especially N, P and K. The efficient use of swine manure can be an agronomically and economically viable management practice for sustainable crop production in temperate regions such as the Canadian prairies where the swine industry is expanding rapidly.     

Evaluation of the potential of applying composting/bioremediation techniques to wastes generated within the construction industry

The objective of the present study was to evaluate the viability of reducing landfill requirements to satisfy EC Landfill Directive requirements by applying composting/bioremediation techniques to the construction and demolition (C&D) industry waste stream at laboratory scale. The experimental study was carried out in nine test rigs to examine different wood mixtures; untreated timber, creosote treated timber and chromated copper arsenate (CCA) treated timber. Several experimental variables affecting the process were characterised and optimised. These include the best nitrogen additive and optimum moisture content required for composting. Poultry manure was found to be the best nitrogen additive. The optimum moisture content was decreased after the addition of poultry manure. The composting/bioremediation process was evaluated through monitoring the microbial activity, carbon dioxide emissions and toxicity examination of the composted product. A typical temperature profile suggested that untreated and CCA treated mix could be classified as hot composting whereas creosote treated mix could be classified as cold composting. The paper reports on the results obtained during this investigation.     

Depletion of chlortetracycline during composting of aged and spiked manures

Chlortetracycline (CTC) is one of the most important pharmaceuticals occurring in the environment. An increase of its application as feed supplement for livestock and poultry in the world leads to a substantial CTC contamination of manures, because most of the CTC is excreted to manure. The simulation experiment of aerobic composting was adopted to investigate CTC depletion in aged and spiked manure composting, and to address the extent of CTC depletion during composting. The results showed that the extractable CTC initial concentration was markedly different between the different manures, with 94.71mgkg(-1) in broiler manure and 879.6mgkg(-1) in hog manure. The concentration of extractable CTC decreased rapidly at the initial stage of composting, and subsequently declined slowly during aged and spiked manure composting. At the end of composting, more than 90% of CTC in the manure composting process (42 days) was depleted, except for hog manure composting with a removal of only 27%. The CTC half-lives were 11.0 days in broiler manure, 86.6 days in hog manure, 12.2 days in layer-hen manure (150.3mgkg(-1) CTC), 12.0 days in layer-hen manure (100.0mgkg(-1) CTC) and 4.39 days in layer-hen manure (53.10mgkg(-1) CTC), all according to the first order kinetics. The significance of experimental parameters in CTC depletion was assessed by the Pearson correlation approach. Microbial degradation of CTC was not effective from manure composting. CTC depletion was in good correlation with total organic carbon, total nitrogen, total phosphorus, C/N, N/P and total heavy metals.     

Composting dynamics and optimum mixture ratio of chicken manure and vineyard wastes.

Vineyard waste and chicken manure mixtures are useful materials for composting but when these wastes are composted alone, many environmental problems occur because of their chemical characteristics. Whereas chicken manure is a very rich source of nitrogen, vineyard waste has a very high carbon content. In the present study experiments to determine an optimum mixture ratio of chicken manure and vineyard waste for composting were performed. The results showed that the optimum mixture ratio for composting these materials was 50% chicken manure and 50% vineyard waste on a dry basis.     

Development of nutrient cycle through agricultural activities of a rural area in the North of Vietnam

Material flow analysis (MFA) has been applied to assess the environmental impact of human activities on nutrient flows at the commune scale. This paper reports the assessment of human excreta and animal manure as a nutrient source for paddy fields and fishponds in Hoang Tay commune, Ha Nam province, Vietnam. The quality of MFA model was confirmed through modified uncertainty analysis, then was used to originally quantify and visualize the interlinks of livestock with the environmental sanitation and agricultural system in terms of nutrients. Currently, half of the pig manure was collected to the biogas, and the remainders were freely discharged to the commune’s drainage system (25%) or directly reused in the paddy fields (25%). While wastewater in the drainage system was the biggest source of nitrogen (contributed 46%), paddy field was the biggest source of phosphorous (contributed 55%) discharged to the Nhue River, totaling 57 ± 9 ton N and 29 ± 6 ton P, annually. Consequently, mitigation measures for nutrient resource management were proposed, and reducing half of chemical fertilizers applied and reusing all excreta and manure in the paddy fields were the most effective option.     

Application of a simplified mathematical model to estimate the effect of forced aeration on composting in a closed system

The aeration rate is a key process control parameter in the forced aeration composting process because it greatly affects different physico-chemical parameters such as temperature and moisture content, and indirectly influences the biological degradation rate. In this study, the effect of a constant airflow rate on vertical temperature distribution and organic waste degradation in the composting mass is analyzed using a previously developed mathematical model of the composting process. The model was applied to analyze the effect of two different ambient conditions, namely, hot and cold ambient condition, and four different airflow rates such as 1.5, 3.0, 4.5, and 6.0m(3)m(-2)h(-1), respectively, on the temperature distribution and organic waste degradation in a given waste mixture. The typical waste mixture had 59% moisture content and 96% volatile solids, however, the proportion could be varied as required. The results suggested that the model could be efficiently used to analyze composting under variable ambient and operating conditions. A lower airflow rate around 1.5-3.0m(3)m(-2)h(-1) was found to be suitable for cold ambient condition while a higher airflow rate around 4.5-6.0m(3)m(-2)h(-1) was preferable for hot ambient condition. The engineered way of application of this model is flexible which allows the changes in any input parameters within the realistic range. It can be widely used for conceptual process design, studies on the effect of ambient conditions, optimization studies in existing composting plants, and process control.     

Simple technologies for on-farm composting of cattle slurry solid fraction

Composting technologies and control systems have reached an advanced stage of development, but these are too complex and expensive for most agricultural practitioners for treating livestock slurries. The development of simple, but robust and cost-effective techniques for composting animal slurries is therefore required to realise the potential benefits of waste sanitation and soil improvement associated with composted livestock manures. Cattle slurry solid fraction (SF) was collected at the rates of 4m(3)h(-1) and 1m(3)h(-1) and composted in tall (1.7 m) and short (1.2m) static piles, to evaluate the physicochemical characteristics and nutrient dynamics of SF during composting without addition of bulking agent materials, and without turning or water addition. Highest maximum temperatures (62-64 °C) were measured in tall piles compared to short piles (52 °C). However, maximum rates of organic matter (OM) destruction were observed at mesophilic temperature ranges in short piles, compared to tall piles, whereas thermophilic temperatures in tall piles maximised sanitation and enhanced moisture reduction. Final OM losses were within the range of 520-660 g kg(-1) dry solids and the net loss of OM significantly (P<0.001) increased nutrient concentrations during the composting period. An advanced degree of stabilization of the SF was indicated by low final pile temperatures and C/N ratio, low concentrations of NH(4)(+) and increased concentrations of NO(3)(-) in SF composts. The results indicated that minimum intervention composting of SF in static piles over 168 days can produce agronomically effective organic soil amendments containing significant amounts of OM (772-856 g kg(-1)) and plant nutrients. The implications of a minimal intervention management approach to composting SF on compost pathogen reduction are discussed and possible measures to improve sanitation are suggested.     

Effect of C/N on composting of pig manure with sawdust

The aim of this composting trial was to evaluate the effect of C/N on the composting process of pig manure with the purpose of reducing the amount of sawdust normally used as co-composting materials. Two aerobic static piles were prepared consisting of pig manure mixed with sawdust at an initial C/N of 30 (pile A) and 15 (pile B), respectively. Pile B containing larger amount of pig manure showed a slower rise in temperature, lower maximum temperature, and shorter thermophilic phase than pile A. It also resulted in higher pH and electrical conductivity (EC) values, and even higher contents of soluble NH4-N and volatile solids throughout the composting period. Chemical and biological parameters including dissolved organic carbon (DOC) (4932 mg kg(-1)), soluble NH4-N (371 mg kg(-1)), C/Nsolid (18.3), C/Naquoeus (5.8) and seed germination index (GI) (66.5%) indicated that pile A achieved maturity after 49 days of composting. After 63 days of composting, pile B contained 5352 and 912 mg kg(-1) of DOC and soluble NH4-N content, respectively, which was much higher than the criterion of 5% and 400 mg kg(-1), indicating its immature nature. Pile B showed a relatively low GI value of 46%, which may be due to its high indigenous EC value as a result of larger amount of pig manure. Therefore, co-composting of pig manure with sawdust at a low initial C/N would require a composting longer than 63 days, and, the high salinity due to the large amount of pig manure would pose a potential inhibition on plant growth.     

Resource-recovery processes from animal waste as best available technology

Along with the world population increase, meat requirement has been also increasing; thus, massive livestock manure has been released leading to problems due to surplus nutrients. To overcome this situation, we should consider availing some nutrient removal or reuse technology. The commonest way to recover resources from livestock manure is by producing liquid fertilizer and compost. However, some technologies are required to make it easier and safer for transportation and handling of manure fertilizer due to various problems such as poor fertilization quality with low maturity, emission of odor, nutrient loss, and disharmony due to fluctuating seasonal and regional supplies and demands. In this study, available technologies for resource recovery from animal wastes were introduced with economic benefits, and an integrated system was proposed including energy flow. The system consisted of anaerobic digestion or microbial fuel cell, struvite precipitation for P recovery, nitrogen enrichment by mechanical vapor compression distillation, and incineration processes (optional). Consequently, the energy output from the system could be sufficient for operating the entire system without the need for extra energy input.     

The effects of apple pomace,bentonite and calcium superphosphate on swine manure aerobic composting

The effects of additives such as apple pomace, bentonite and calcium superphosphate on swine manure composting were investigated in a self-built aerated static box (90 L) by assessing their influences on the transformation of nitrogen, carbon, phosphorous and compost maturity. The results showed that additives all prolonged the thermophilic stage in composting compared to control. Nitrogen losses amounted to 34–58% of the initial nitrogen, in which ammonia volatilization accounted for 0.3–4.6%. Calcium superphosphate was helpful in facilitating composting process as it significantly reduced the ammonia volatilization during thermophilic stage and increased the contents of total nitrogen and phosphorous in compost, but bentonite increased the ammonia volatilization and reduced the total nitrogen concentration. It suggested that calcium superphosphate is an effective additive for keeping nitrogen during swine manure composting.     

An Assessment of Management Practices to Control Nutrient and Pesticide Levels in Vegetable Production Areas in the Rattaphum Catchment, Thailand

The over-use of agrochemicals may have adverse effects on soils along with surface and groundwater. An assessment of alternative management practices to reduce the application of agrochemicals and minimise the pollution of water resources was carried out in the vegetable agro-ecosystem in the Rattaphum Catchment. This paper details the factors that govern the volume of agrochemicals used on high intensity crops in this area, covering the choice of crop and cropping patterns, level of pest and weed infestation and the socio-economic status of farmers such as capital, size of holding and labour availability. Alternative management practices tested included (i) a reduction in the use of pesticides and chemical fertilisers; (ii) the use of bio-insecticides and bio-fertilisers; and (iii) the development of buffer zones near streams to reduce nutrient leaching into surface water systems. The results showed that when compared with bio-insecticides, synthetic insecticides were more effective in controlling major insect pests during chaisim vegetable production and were associated with higher net incomes. The high rate of application of chemical fertilisers in home gardens and commercial farms led to the accumulation of phosphorous and potassium in the top soil, with the traditional method of combining organic and chemical fertilisers producing the highest total nitrogen soil content. A fifty percent reduction in chemical fertilisers in the commercial farms produced the lowest total nitrogen soil content, without any apparent change in crop yield. The three types of tested buffers seem to be effective in reducing runoff and sediment load and were particularly efficient in lowering nutrient leaching to streams; the best results were obtained with an effective length of 2.5 m.     

Effect of granular porous media on the composting of swine manure

This study investigated the feasibility of a bulking agent of granular porous media (GPM) for the composting of swine manure. Two lab-scale composting reactors were operated to evaluate the general performances and maturity parameters using GPM made of wastes from the Portland cement manufacturing processes as an alternative bulking agent. The overall volatile solid (VS) removal was 38.5% (dry basis). During the experiments, moisture content ranged between 41% and 53%, ensuring feasibility of microbial activity in composting. Cured compost showed proper maturity and low phytotoxicity, despite the slight decreases of CO(2) production and VS removal at the second batch operation. Various physico-chemical parameters of the cured compost met the regulatory standards reported elsewhere. The pH, carbon-to-nitrogen ratio, ammonia nitrogen and soluble organic carbon (SOC) of the cured compost were significantly correlated to the germination index (GI) using the seeds of Chinese cabbage and lettuce, indicating the progressive biodegradation of phytotoxins as well as organic matter. Consequently, the results obtained in this study demonstrate that GPM could contribute to the environmentally friendly and economical composting of problematic swine manure as a recyclable bulking agent.     

Evaluation of Solvita compost stability and maturity tests for assessment of quality of end-products from mixed latrine style compost toilets

It is challenging and expensive to monitor and test decentralized composting toilet systems, yet critical to prevent the mismanagement of potentially harmful and pathogenic end-product. Recent studies indicate that mixed latrine composting toilets can be inhibited by high ammonia content, a product of urea hydrolysis. Urine-diverting vermicomposting toilets are better able to accomplish the goals of remote site human waste management by facilitating the consumption of fecal matter by earthworms, which are highly sensitive to ammonia. The reliability of Solvita® compost stability and maturity tests were evaluated as a means of determining feedstock suitability for vermicomposting (ammonia) and end-product stability/completeness (carbon dioxide). A significant linear regression between Solvita® ammonia and free ammonia gas was found. Solvita® ranking of maturity did not correspond to ranking assigned by ammonium:nitrate standards. Solvita® ammonia values 4 and 5 contained ammonia levels below earthworm toxicity limits in 80% and 100% of samples respectively indicative of their use in evaluating feedstock suitability for vermicomposting. Solvita® stability tests did not correlate with carbon dioxide evolution tests nor ranking of stability by the same test, presumably due to in situ inhibition of decomposition and microbial respiration by ammonia which were reported by the Solvita® CO₂ test as having high stability values.     

Effects of basaltic mineral fines on composting

A by-product of the construction aggregate industry is fines or dust that contain trace elements such as zinc and copper and significant amounts of iron, aluminum, silica and potassium. Beneficial uses for these materials have been proposed such as replenishing depleted soils and amendment in mixtures of organic byproducts prior to composting. To evaluate the beneficial uses in composting, outdoor bin studies were conducted using a beef cattle manure, straw and wood chip mixture amended with and without basaltic mineral fines. Temperature differences in composting mixtures of equal volumes, equal moisture and relatively equal material content are considered an indication of differing biological activities [Haug, Compost Engineering Principles and Practice. Ann Arbor Science, Ann Arbor, MI. (1980)]. Temperatures were lower in the mineral fine-treated manure mixture initially. After turning the piles at six weeks, temperatures tended to be higher in the mineral fine amended mixture. Overall, temperatures were not significantly different suggesting that mineral fines amendment does not significantly increase temperature and activity in composting mixtures.     

Centralization of dairy farming facilities for improved economics and environmental quality

In Japan, most farm animal excreta has been stored directly on farmland. Runoff from this storage has often caused water pollution. Biogasification is anticipated as an important technology to manage excreta properly, but complex problems hinder its introduction. Economic aspects of management have been especially difficult for dairy farmers. For this study, structural problems regarding introduction of biogasification into dairy farming were identified. Subsequently, a desirable system of dairy farming including biogasification was suggested, and an evaluation model of the financial balance was constructed. A case study using current financial balances of several systems of dairy farming was evaluated using the constructed model and actual data. The systems were based on several policy alternatives including the suggested system mentioned above. Results show that a farmer can obtain sufficient income from a system featuring centralization of dairy housing and biogasification facilities and coordinated management by over six farmers.     

Effect of temperature on bacterial emissions in composting of swine manure

Swine manure was subjected to laboratory scale composting in order to quantify bioaerosols, i.e., airborne culturable bacteria and endotoxin, in the exhaust gas, which provided details on the effect of temperature on bacterial emissions. The concentration of airborne bacteria reached 31,250 colony-forming units (CFU)/m³ during the thermophilic stage of composting, and positively correlated with the temperature profile of the compost pile. Initially, the endotoxin concentration was 1820 endotoxin units (EU)/m³, but it decreased exponentially as the composting process proceeded. The temperature can be an excellent indicator of bacterial emissions during the composting process, indicating that the composting process requires a consistently high temperature to ensure sanitization of both compost and bacterial emissions. The cumulative emission data showed that emission factors was 11.2?13.5 CFU/g dry swine manure and that of endotoxin was 0.5?0.9 EU/g dry swine manure. The bacterial diversity in the bioaerosol was analyzed by polymerase chain reaction-denaturing gradient gel electrophoresis, revealing the presence of various gram-negative bacterial consortia.     

Geographic information systems (GIS) based model of dairy manure transportation and application with environmental quality consideration

Survey information was used to develop a minimum cost spatial dairy manure transportation model where environmental quality and crop nutrient requirements were treated as constraints. The GIS model incorporated land use types, exact locations of dairy farms and farmlands, road networks, and distances from each dairy farm to receiving farmlands to identify dairy manure transportation routes that minimized costs relative to environmental and other constraints. Our analyses indicated that the characteristics of dairy manure, its bulk and relatively low primary N, P₂O₅ and K₂O nutrient levels limit the distribution areas or distances between the farms and the land over which the manure can be economically spread. Physical properties of the land limit the quantities of nutrients that can be applied because of excess nutrient buildup in soil and potential to harm nearby waterbodies and downstream people and places. Longer distances between dairy and farmland favor the use of commercial fertilizers due to the high cost of manure transportation. At $0.08 per ton per km transportation cost, the optimal cut-off distances for dairy manure application is 30 km for N and 15 km each for P₂O₅ and K₂O consistent rules. An analysis of dairy manure application to different crop types suggest that, on average, 1 ha of land requires 61 tons of dairy manure to meet the recommended N, P₂O₅ and K₂O needs.     

Influence of dairy manure addition on the biological and thermal kinetics of composting of greenhouse tomato plant residues

A laboratory-scale bioreactor was used to investigate the influence of dairy manure addition (as an inoculum and a carbon source) on the biological and thermal kinetics of the composting process of tomato plant residues-wood shavings mixture. Urea was added (as a nitrogen source) to correct the initial C:N ratio to 30:1 and the initial moisture content was also adjusted to 60%. The result of this study indicated that manure addition to the tomato residues-wood shavings mixture is a good source of macro and micronutrients required for supporting the composting microorganisms. Manure addition increased the rate of temperature increase and the duration of maximum temperature and reduced the lag and the peak time, all of which resulted in a significant reduction in the retention time. However, thermophilic temperature (> or = 40 degrees Celsius) was only achieved with 30%, 40% and 50% manure addition for 3, 7 and 9h. Total carbon reductions were in the range of 9.4-10.8% and TKN reductions were in the range of 3.4-6.0%. Neither the nitrogen nor the moisture content were limiting factors as the C:N ratio remained in the range of 26:1 to 28:1 and the moisture content remained within the optimum range of 58-61%. The maximum temperature of each mixture correlated with the reduction of total carbon, but carbon availability was a limiting factor in these experiments. In order to attain and sustain a thermophilic phase during the composting process, the addition of a readily available carbon source to the tomato should be investigated and carbon type (carbohydrates, proteins and fats) should be taken into account.