Anaerobic biogasification of undiluted dairy manure in leaching bed reactors

Dry anaerobic digestion of high solids animal manure is of increasing importance since conventional slurry digestion is not an effective system for these manures. The investment costs for large-size reactors, costs for heating these reactors, handling, dewatering, and the disposal of the digested residue decrease the benefits of conventional slurry anaerobic digestion for high solids animal manure. Even though leaching bed reactors (LBR) constitute a promising option for dry anaerobic biogasification of animal manure, no study is cited in the literature for animal manure, excluding a single study on cattle waste which utilized a similar concept in a different experimental set-up, namely a packed bed digester. Therefore, this work was undertaken to investigate the anaerobic biogasification of undiluted dairy manure in LBRs. To this purpose anaerobic leaching bed reactors (ALBR) packed with a mixture of dairy manure, anaerobic seed and wood powder/chips were operated. The ALBRs were fed with water, and the leachate that was collected from their effluents was subjected to biochemical methane potential (BMP) experiments to determine the biogas production. The results revealed that LBRs can successfully be applied to anaerobic digestion of undiluted dairy manure with around 25% improvement in biogas production relative to conventional (slurry) anaerobic digesters.     

Effects of plastics in anaerobic digestion of urban solid wastes

Anaerobic digestion is a possible method for treating urban solid wastes. This pilot plant study was undertaken to ascertain the effect of plastic refuse on the anaerobic digestion process of municipal solid wastes. The air-blown polyethylene film present in the air classified light fraction of solid waste from Pompono Beach, Florida, U.S.A. was removed by visual separation. Control digesters operating on this substrate, produced more gas than test digesters to which the plastic scraps had been returned.     

Anaerobic digestion of chicken feather with swine manure or slaughterhouse sludge for biogas production

Biogas production from anaerobic digestion of chicken feathers with swine manure or slaughterhouse sludge was assessed in two separate experiments. Ground feathers without any pre-treatment were added to 42-L digesters inoculated with swine manure or slaughterhouse sludge, representing 37% and 23% of total solids, respectively and incubated at 25 °C in batch mode. Compared to the control without feather addition, total CH₄ production increased by 130% (P < 0.001) and 110% (P = 0.09) in the swine manure and the slaughterhouse sludge digesters, respectively. Mixed liquor NH₄N concentration increased (P < 0.001) from 4.8 and 3.1 g/L at the beginning of the digestion to 6.9 and 3.5 g/L at the end of digestion in the swine manure and the slaughterhouse sludge digesters, respectively. The fraction of proteolytic microorganisms increased (P < 0.001) during the digestion from 12.5% to 14.5% and 11.3% to 13.0% in the swine manure and the slaughterhouse sludge digesters with feather addition, respectively, but decreased in the controls. These results are reflective of feather digestion. Feather addition did not affect CH₄ yields of the swine manure digesters (P = 0.082) and the slaughterhouse sludge digesters (P = 0.21), indicating that feathers can be digested together with swine manure or slaughterhouse sludge without negatively affecting the digestion of swine manure and slaughterhouse sludge.     

Anaerobic digestion potential of urban organic waste: a case study in Malm?.

A study of existing organic waste types in Malm?, Sweden was performed. The purpose was to gather information about organic waste types in the city to be able to estimate the potential for anaerobic treatment in existing digesters at the wastewater treatment plan (WWTP). The urban organic waste types that could have a significant potential for anaerobic digestion amount to about 50 000 tonnes year(-1) (sludge excluded). Some of the waste types were further evaluated by methane potential tests and continuous pilot-scale digestion. Single-substrate digestion and co-digestion of pre-treated, source-sorted organic fraction of municipal solid waste, wastewater sludge, sludge from grease traps and fruit and vegetable waste were carried out. The experiments showed that codigestion of grease sludge and WWTP sludge was a better way of making use of the methane potential in the grease trap sludge than single-substrate digestion. Another way of increasing the methane production in sludge digesters is to add source-sorted organic fraction of municipal solid waste (SSOFMSW). Adding SSOFMSW (20% of the total volatile solids) gave a 10-15% higher yield than could be expected by comparison with separate digestion of sludge respective SSOFMSW. Co-digestion of sludge and organic waste is beneficial not just for increasing gas production but also for stabilizing the digestion process. This was seen when co-digesting fruit and vegetable waste and sludge. When co-digested with sludge, this waste gave a better result than the separate digestion of fruit and vegetable waste. Considering single-substrate digestion, SSOFMSW is the only waste in the study which makes up a sufficient quantity to be suitable as the base substrate in a full-scale digester that is separated from the sludge digestion. The two types of SSOFMSW tested in the pilot-scale digestion were operated successfully at mesophilic temperature. By adding SSOFMSW, grease trap sludge and fruit and vegetables waste to sludge digesters at the wastewater treatment plant, the yearly energy production from methane could be expected to increase from 24 to 43 GWh.     

Air stripping of ammonia from pig slurry: characterisation and feasibility as a pre- or post-treatment to mesophilic anaerobic digestion

The objective of the present paper has been to study the effect of pig slurry waste type, fresh or anaerobically digested, and the effect of initial pH on ammonia air stripping from pig slurry waste at high temperature (80 degrees C). Stripping process as pre- or post-treatment to anaerobic digestion has been also evaluated. Treatment performances differ according to pig slurry type. When fresh pig slurry is used, despite working at 80 degrees C, a high initial pH (11.5) is required for complete ammonia removal. On the other hand, for digested pig slurry, complete ammonia removal without pH modification is possible and organic matter significantly less contaminates recovered ammonia salt. Batch anaerobic tests showed that ammonia air stripping is not an advisable pre-treatment to pig slurry anaerobic digestion.     

Methane production potential of leachate generated from Korean food waste recycling facilities: a lab-scale study

This paper examines the applicability of food waste leachate (FWL) in bioreactor landfills or anaerobic digesters to produce methane as a sustainable solution to the persisting leachate management problem in Korea. Taking into account the climatic conditions in Korea and FWL characteristics, the effect of key parameters, viz., temperature, alkalinity and salinity on methane yield was investigated. The monthly average moisture content and the ratio of volatile solids to total solids of the FWL were found to be 84% and 91%, respectively. The biochemical methane potential experiment under standard digestion conditions showed the methane yield of FWL to be 358 and 478 ml/g VS after 10 and 28 days of digestion, respectively, with an average methane content of 70%. Elemental analysis showed the chemical composition of FWL to be C(13.02)H(23.01)O(5.93)N(1). The highest methane yield of 403 ml/g VS was obtained at 35 degrees C due to the adaptation of seed microorganisms to mesophilic atmosphere, while methane yields at 25, 45 and 55 degrees C were 370, 351 and 275 ml/g VS, respectively, at the end of 20 days. Addition of alkalinity had a favorable effect on the methane yield. Dilution of FWL with salinity of 2g/l NaCl resulted in 561 ml CH(4)/g VS at the end of 30 days. Considering its high biodegradability (82.6%) and methane production potential, anaerobic digestion of FWL in bioreactor landfills or anaerobic digesters with a preferred control of alkalinity and salinity can be considered as a sustainable solution to the present emergent problem.     

Improved biogas production from rice straw by co-digestion with kitchen waste and pig manure

In order to investigate the effect of feedstock ratios in biogas production, anaerobic co-digestions of rice straw with kitchen waste and pig manure were carried out. A series of single-stage batch mesophilic (37 ± 1 °C) anaerobic digestions were performed at a substrate concentration of 54 g/L based on volatile solids (VS). The results showed that the optimal ratio of kitchen waste, pig manure, and rice straw was 0.4:1.6:1, for which the C/N ratio was 21.7. The methane content was 45.9–70.0% and rate of VS reduction was 55.8%. The biogas yield of 674.4 L/kg VS was higher than that of the digestion of rice straw or pig manure alone by 71.67% and 10.41%, respectively. Inhibition of biogas production by volatile fatty acids (VFA) occurred when the addition of kitchen waste was greater than 26%. The VFA analysis showed that, in the reactors that successfully produced biogas, the dominant intermediate metabolites were propionate and acetate, while they were lactic acid, acetate, and propionate in the others.     

Co-digestion of grease trap sludge and sewage sludge

Redirection of organic waste, from landfilling or incineration, to biological treatment such as anaerobic digestion is of current interest in the Malmö-Copenhagen region. One type of waste that is expected to be suitable for anaerobic digestion is sludge from grease traps. Separate anaerobic digestion of this waste type and co-digestion with sewage sludge were evaluated. The methane potential was measured in batch laboratory tests, and the methane yield was determined in continuous pilot-scale digestion. Co-digestion of sludge from grease traps and sewage sludge was successfully performed both in laboratory batch and continuous pilot-scale digestion tests. The addition of grease trap sludge to sewage sludge digesters was seen to increase the methane yield of 9–27% when 10–30% of sludge from grease traps (on VS-basis) was added. It was also seen that the grease trap sludge increases the methane yield without increasing the sludge production. Single-substrate digestion of grease trap sludge gave high methane potentials in batch tests, but could not reach stable methane production in continuous digestion.     

Short term effects of copper, sulfadiazine and difloxacin on the anaerobic digestion of pig manure at low organic loading rates

Antibiotics of inorganic and organic origin in pig manure can inhibit the anaerobic process in biogas plants. The influence of three frequently used antibiotics, copper dosed as CuSO₄, sulfadiazine (SDZ), and difloxacin (DIF), on the anaerobic digestion process of pig manure was studied in semi-continuous experiments. Biogas production recovered after every Cu dosage up to a sum of 12.94 g Cu kg⁻¹ organic dry matter (ODM), probably due to Cu precipitation following the formation of sulphide from sulphate. Complete inhibition was found at the very high Cu concentration of 19.40 g Cu kg⁻¹ ODM. Inhibitory effect of SDZ and DIF was observed at concentrations as high as 2.70 g kg⁻¹ ODM and 0.54 g kg⁻¹ ODM, respectively. It seems very unlikely that the antibiotics tested would inhibit the anaerobic process in a full-scale biogas plant.     

Anaerobic digestion of the liquid fraction of dairy manure in pilot plant for biogas production: residual methane yield of digestate

The performance of the only dairy manure biogas plant in Cantabria (Northern coast of Spain) was evaluated in terms of liquid-solid separation and anaerobic digestion of the liquid fraction. Screened liquid fraction was satisfactorily treated in a CSTR digester at HRTs from 20 to 10 days with organic loading rates ranging from 2.0 to 4.5 kg VS/(m(3)d). Stable biogas productions from 0.66 to 1.47 m(3)/(m(3)d) were achieved. Four anaerobic effluents collected from the digester at different HRTs were analyzed to measure their residual methane potentials, which ranged from 12.7 to 102.4 L/gVS. These methane potentials were highly influenced by the feed quality and HRT of the previous CSTR anaerobic digestion process. Biomethanization of the screened liquid fraction of dairy manure from intensive farming has the potential to provide up to 2% of total electrical power in the region of Cantabria.     

Study of the operational conditions for anaerobic digestion of urban solid wastes

This paper describes an experimental evaluation of anaerobic digestion technology as an option for the management of organic solid waste in developing countries. As raw material, a real and heterogeneous organic waste from urban solid wastes was used. In the first experimental phase, seed selection was achieved through an evaluation of three different anaerobic sludges coming from wastewater treatment plants. The methanization potential of these sludges was assessed in three different batch digesters of 500 mL, at two temperature levels. The results showed that by increasing the temperature to 15 degrees C above room temperature, the methane production increases to three times. So, the best results were obtained in the digester fed with a mixed sludge, working at mesophilic conditions (38-40 degrees C). Then, this selected seed was used at the next experimental phase, testing at different digestion times (DT) of 25, 20 and 18 days in a bigger batch digester of 20 L with a reaction volume of 13 L. The conversion rates were registered at the lowest DT (18 days), reaching 44.9 L/kg(-1) of wet wasteday(-1). Moreover, DT also has a strong influence over COD removal, because there is a direct relationship between solids removal inside the reactor and DT.     

Benefits of supplementing an industrial waste anaerobic digester with energy crops for increased biogas production

Currently, there is increasing competition for waste as feedstock for the growing number of biogas plants. This has led to fluctuation in feedstock supply and biogas plants being operated below maximum capacity. The feasibility of supplementing a protein/lipid-rich industrial waste (pig manure, slaughterhouse waste, food processing and poultry waste) mesophilic anaerobic digester with carbohydrate-rich energy crops (hemp, maize and triticale) was therefore studied in laboratory scale batch and continuous stirred tank reactors (CSTR) with a view to scale-up to a commercial biogas process. Co-digesting industrial waste and crops led to significant improvement in methane yield per ton of feedstock and carbon-to-nitrogen ratio as compared to digestion of the industrial waste alone. Biogas production from crops in combination with industrial waste also avoids the need for micronutrients normally required in crop digestion. The batch co-digestion methane yields were used to predict co-digestion methane yield in full scale operation. This was done based on the ratio of methane yields observed for laboratory batch and CSTR experiments compared to full scale CSTR digestion of industrial waste. The economy of crop-based biogas production is limited under Swedish conditions; therefore, adding crops to existing industrial waste digestion could be a viable alternative to ensure a constant/reliable supply of feedstock to the anaerobic digester.     

Impact of different particle size distributions on anaerobic digestion of the organic fraction of municipal solid waste

Particle size may significantly affect the speed and stability of anaerobic digestion, and matching the choice of particle size reduction equipment to digester type can thus determine the success or failure of the process. In the current research the organic fraction of municipal solid waste was processed using a combination of a shear shredder, rotary cutter and wet macerator to produce streams with different particle size distributions. The pre-processed waste was used in trials in semi-continuous ‘wet’ and ‘dry’ digesters at organic loading rate (OLR) up to 6 kg volatile solids (VS) m^?3 day^?1. The results indicated that while difference in the particle size distribution did not change the specific biogas yield, the digester performance was affected. In the ‘dry’ digesters the finer particle size led to acidification and ultimately to process failure at the highest OLR. In ‘wet’ digestion a fine particle size led to severe foaming and the process could not be operated above 5 kg VS m^?3 day^?1. Although the trial was not designed as a direct comparison between ‘wet’ and ‘dry’ digestion, the specific biogas yield of the ‘dry’ digesters was 90% of that produced by ‘wet’ digesters fed on the same waste at the same OLR.     

Agricultural reuse of the digestate from low-cost tubular digesters in rural Andean communities

This research aimed at assessing the properties of guinea pig manure digestate from low-cost tubular digesters for crops fertilization in rural Andean communities. To this end, field trials were carried out to evaluate the effect of the digestate on two common Andean crops: potato (Solanum tuberosum) and forage (Lolium multiflorum and Trifolium pratense L.). The potato yield (20-25 tha(-1)) increased by 27.5% with digestate, by 15.1% with pre-compost and by 10.3% with the mixture, compared to the control. The forage yield (20-21 tha(-1)) increased by 1.4% with digestate - 50% dose, and by 8.8% with digestate - 100% dose and digestate - 150% dose, compared to the control. The results suggest that the digestate is an appropriate substitute of manure pre-compost for potato fertilization. The results with forage indicate that it can be applied in a range of doses, according to the amount produced by the digester. Currently, manure is either used for cooking or as fertilizer. With low-cost tubular digesters implementation, it could be used to feed the digester, using the digestate for crops fertilization and biogas for cooking; improving household living conditions and protecting the environment. Since soil properties in rural Andean communities differ from experimental layouts, the effect of fertilizers should be re-evaluated in-situ in future research studies.     

Factors controlling pathogen destruction during anaerobic digestion of biowastes

Anaerobic digestion is the principal method of stabilising biosolids from urban wastewater treatment in the UK, and it also has application for the treatment of other types of biowaste. Increasing awareness of the potential risks to human and animal health from environmental sources of pathogens has focused attention on the efficacy of waste treatment processes at destroying pathogenic microorganisms in biowastes recycled to agricultural land. The degree of disinfection achieved by a particular anaerobic digester is influenced by a variety of interacting operational variables and conditions, which can often deviate from the ideal. Experimental investigations demonstrate that Escherichia coli and Salmonella spp. are not damaged by mesophilic temperatures, whereas rapid inactivation occurs by thermophilic digestion. A hydraulic, biokinetic and thermodynamic model of pathogen inactivation during anaerobic digestion showed that a 2 log10 reduction in E. coli (the minimum removal required for agricultural use of conventionally treated biosolids) is likely to challenge most conventional mesophilic digesters, unless strict maintenance and management practices are adopted to minimise dead zones and by-pass flow. Efficient mixing and organic matter stabilisation are the main factors controlling the rate of inactivation under mesophilic conditions and not a direct effect of temperature per se on pathogenic organisms.     

Appraisal of methane production and anaerobic fermentation kinetics of livestock manures using artificial neural networks and sinusoidal growth functions

This study aimed to perform a comparative analysis of the performance of five models (Gompertz, logistic, Richards, the first-order, artificial neural networks) in predicting methane production rate from anaerobic digestion of livestock manures. The input variables were fermentation time, digestion temperature, biogas temperature, ambient temperature, pH, and specific biogas production rate. The physicochemical compositions of cow manure and sheep manure showed that volatile solid (VS) contents were close to each other in manure compositions (77.6% and 64.7%, respectively), while the potential of methane production from cow manure (673.44 mL CH₄/g VS) was greater than that from sheep manure (320.32 mL CH₄/g VS). The determination coefficients (R²) for logistic function, Gompertz, Richards, the first-order, and ANN models were obtained as 0.968, 0.967, 0.975, 0.825, and 0.995 for the cow manure, respectively. In case of the sheep manure, the R² values obtained from these models were 0.976, 0.979, 0.981, 0.968 and 0.991, respectively. Although the determination coefficients of all models were in satisfactory agreement with the experimental data, the ANN model showed competitive lower RMSE values of 0.111 and 0.164 for cow and sheep manure data sets, respectively, indicating its superior performance than other models.

     

Effect of substrate feeding frequencies on the methane production and microbial communities of laboratory-scale anaerobic digestion reactors

Even though full-scale digesters have been designed based on laboratory-scale tests, the substrate feeding modes of laboratory-scale tests might be different from those of full-scale digesters. The effect of substrate feeding frequencies on the performance and microbial community of laboratory-scale anaerobic digestion reactors was investigated. Feeding frequencies of twice a day, once a day, and every two days were tested in three 2-L reactors with an organic loading rate of 0.5 g-glucose/L/day under mesophilic condition. According to the results of this study, all the reactors showed similar methane production rates and SCOD removal efficiencies after sufficient time of acclimation, but frequently feeding promoted more stable digestion. Although there was no significant difference in microbial diversities from pyrosequencing analyses, the changes of archaeal community composition were observed. The decrease in feeding frequency appeared to cause shifts from acetoclastic methanogens affiliated with Methanosaeta to H₂-utilizing methanogens. The increase of Methanosaeta at a frequently feeding might contribute to the stability of reactor operation. Since this study uses glucose as the substrate, there is still possibility of different results for more complex substrates, such as sludge, food waste, etc.     

Recovery of energy from Taro (Colocasia esculenta) with solid-feed anaerobic digesters (SOFADs)

We present studies on solid-feed anaerobic digesters (SOFADs) in which chopped Colocasia esculenta was fed without any other pretreatment, in an attempt to develop an efficient means of utilizing the semi-aquatic weed that is otherwise an environmental nuisance. Two types of SOFADs were studied. The first type had a single vessel with two compartments. The lower portion of the digester, 25% of the total volume, was separated from the upper by a perforated PVC disk. The weed was charged from the top and inoculated with anaerobically digested cow dung-water slurry. The fermentation of the weed in the digester led to the formation of volatile fatty acids (VFAs) plus some biogas. The bioleachate, rich in the VFAs, passed through the perforated PVC disk and was collected in the lower compartment of the digester. The other type of digesters, referred to as anaerobic multi-phase high-solids digesters (AMHDs), had the same type of compartmentalized digester unit as the first type and an additional methaniser unit. Up-flow anaerobic filters (UAFs) were used as methaniser units, which converted the bioleachate into combustible biogas consisting of approximately 60% methane. All SOFADs developed a consistent performance in terms of biogas yield within 20 weeks from the start. Among the two types of digesters studied, the AMHDs were found to perform better with a twofold increase in biogas yield compared to the first type of digesters.     

Anaerobic co-digestion of dairy cow manure and high concentrated food processing waste

Anaerobic co-digestion of dairy manure (DM) and concentrated food processing wastes (FPW) under thermophilic (55 °C) and mesophilic (35 °C) temperatures, and fertilizer value of the effluent were investigated in this study. Two types of influent feedstock were utilized: 100 % DM and a 7:3 mixture (wet weight basis) of DM and FPW. The contents of the FPW, as feedstock were 3:3:3:1 mixture of cheese whey, animal blood, used cooking oil and residue of fried potato. Four continuous digestion experiments were carried out in 10 L digesters. Co-digestion under thermophilic temperature increased methane production per digester volume. However, co-digestion at 35 °C was inhibited. Total Kjeldahl nitrogen (N) recovered after digestion ranged from 73.1 to 91.9 %, while recoveries of ammonium nitrogen (NH₄-N) exceeded 100 %. The high recovery of NH₄-N was attributed to mineralization of influent organic N. The mixture of DM and FPW showed greater recoveries of NH₄-N after digestion compared to DM only, reflecting its greater organic N degradability. The ratios of extractable to total calcium, phosphorus and magnesium were slightly reduced after digestion. These results indicate that co-digestion of DM and FPW under thermophilic temperature enhances methane production and offers additional benefit of organic fertilizer creation.     

Anaerobic co-digestion of swine and poultry manure with municipal sewage sludge

The anaerobic digestion of municipal sewage sludge (SS) with swine manure (SM) and poultry manure (PM) was undertaken. It was found that a mixture of sewage sludge with a 30% addition of swine manure gave around 400 dm³/kgVS of biogas, whereas the maximal biogas yield from ternary mixture (SS:SM:PM = 70:20:10 by weight) was only 336 dm³/kgVS. An inhibition of methanogenesis by free ammonia was observed in poultry manure experiments. The anaerobic digestion was inefficient in pathogen inactivation as the reduction in the number of E. coli an Enterobacteriaceae was only by one logarithmic unit. A substantial portion of pathogens was also released into the supernatant.