Quantitative assessment of domino scenarios by a GIS-based software tool

A software procedure was developed for the quantitative assessment of domino effect. The procedure was based on a systematic methodology for the identification of domino scenarios and for the assessment of consequences and expected frequencies of the escalation events. A geographical information system (GIS) platform was interfaced to the domino assessment software. The implementation of plant lay-out data to the GIS allowed the automatic identification of the possible targets of escalation effects by the software procedure, and a straightforward calculation of the contribution to individual and societal risk indexes caused by the possible domino scenarios. The procedure was applied to the analysis of several case-studies based on actual plant lay-outs. The results evidenced that the approach allows the quantitative assessment of risk caused by escalation events with a limited additional effort with respect to that required by a conventional QRA. The use of a GIS-based software was a key element in the limitation of the effort required for the quantitative assessment of domino scenarios. Moreover, the results of the case-studies pointed out that the estimation of risk increase due to domino events is an important tool for an effective assessment and control of industrial risk in chemical and process plants.     

Application of domino effect quantitative risk assessment to an extended industrial area

Escalation of primary accidental scenarios triggering a “domino effect” have caused extremely severe accidental events in the chemical and process industry. The identification of possible escalation events is required in the safety assessment of sites where relevant quantities of hazardous substances are stored or handled. In the European Union, “Seveso-II” Directive requires the assessment of on-site and off-site possible escalation scenarios in sites falling under the obligations of the Directive. In the present study, a methodology developed for the quantitative assessment of risk due to domino effect was applied to the analysis of an extended industrial area. Recently developed equipment damage probability models were applied for the identification of the final scenarios and for escalation probability assessment. The domino package of the Aripar-GIS software was used for risk recomposition. The results evidence that quantitative risk assessment of escalation hazard is of fundamental importance in order to identify critical equipment and to address prevention and protection actions.     

A fuzzy set analysis to estimate loss intensity following blast wave interaction with process equipment

Blast waves are able to produce structural damage to process equipment even at great distances from the source point of an explosion. A loss of containment may follow and, if hazardous substances are released, relevant secondary scenarios may be triggered, resulting in domino effects.The present study was focused on the assessment of the expected structural damage and of the associated intensity of loss of containment of process vessels loaded by blast waves. Hence, a knowledge-based fuzzy set analysis was used to assess the expected overall probability of occurrence of different damage states defined for several categories of process equipment items. The fuzzy approach was also used to obtain specific threshold values for the escalation sequences (domino effects), taking into account the hazard due to the expected secondary scenarios caused by the loss of containment following blast wave impact.     

Development of generic bow-tie diagrams of accidental scenarios triggered by flooding of industrial facilities (Natech)

Interactions between natural events and industrial installations may lead to dangerous phenomena. According to bibliographical research, the industrial sector is often unprepared for these joint natural and technological or Natech events mainly because of the lack of guidelines on how to apply Natech regulations and the lack of information on the dynamics of Natechs. In order to fill the gaps and provide guidance on Natech risk assessment to operators, a systematic risk analysis methodology was developed and resulted firstly in proposing general reference bow-ties that reconfigure accidental scenarios triggered by flood events. The validation of these scenarios was made in the surface treatment sector. Building on these bow-ties, the risk analysis methodology will be completed and a checklist simple to use, along with a list proposing preventive and protective measures, to be used by operators in order to decrease the vulnerability of their industrial facilities to technological accidents triggered by floods will be developed in future work.     

Method for quantitative assessment of the domino effect in industrial sites

Accidents caused by the domino effect are the most destructive accidents related to industrial sites. The most typical primary incidents for a domino effect sequence are explosions (57%), followed by fires (43%) (Abdolhamidzadeh et al., 2010). These former can generate three escalation vectors (heat load, overpressure, and fragments), and may affect the surrounding equipments and/or facilities. If the affected targets are damaged, they may also explode and generate other threats to other surrounding facilities and so on. These chains of accidents may lead to catastrophic consequences and may affect not only the industrial sites, but also people, environment and economy. This paper presents a methodology for quantitative assessment of domino effects caused by fire and explosion on storage areas. The individual and societal risks are also estimated.     

Resilience-based optimal firefighting to prevent domino effects in process plants

Domino effects triggered by fire can cause extremely severe damages to the chemical and process plants. In the need of a more effective prevention of fire domino effects, the present study focuses on firefighting which has received less attention compared to passive and active fire protection systems. Considering both the vulnerability and recoverability phases during fire domino effects, we have introduced a methodology for optimal identification of firefighting strategies so as to increase the resiliency of process plants in dealing with fire escalation scenarios. The area above the resilience curve (AARC), which is equal to the accumulation of loss of resilience over time, was considered as the metric to identify the optimal firefighting strategies. In other words, the strategy leading to the lowest AARC can be selected as the optimal strategy from a resiliency perspective.     

Risk analysis in Natech events: State of the art

Natech events (Natural Hazard Triggering Technological Disasters) are industrial accidents caused by natural events such as hurricanes, floods, earthquakes, tsunamis, and so on. In recent decades, the probability of these events occurring has increased, activating the interest of researchers in the study of new methods of risk analysis to prevent and mitigate possible damage to people, the environment, and processing facilities. On the other hand, the concept of multi-hazard is summarized in the combination of two or more threat factors manifested in isolated, simultaneous manner, or by chain reaction, to produce a trigger event of a disaster, where hazardous events can be one or more natural events. Considering that, it is essential to know the progress in risk analysis for Natech events, to identify the gaps for future research. Therefore, in this paper, a systematic review of the Natech events literature with single and multi-hazard approaches was developed. The review was conducted by searching the Science Direct, Web of Science, and Scopus databases for scientific documents. Subsequently, the words Natech and Multi-hazard were taken as keywords, and 208 results were obtained. Then, some management documents were consulted in international organizations to compare academic literature and industrial risk management. In conclusion, the risk analysis methods revised are specific to a particular hazard and apply mainly to earthquakes, floods, and lightning. Regarding a multi-hazard approach, the methods focus on risk mitigation in urban areas without taking into account Natech risk. In the case of industrial risk assessment, some methodologies were found that briefly consider Natech risk in risk assessment processes in industry.     

Mechanism analysis and risk assessment of escalation scenario in chemical industry zones

Many major hazard installations (MHIs) are located in chemical industry zones and escalation effect may be triggered when the fire or explosion occurs on a MHI. To investigate the mechanism of the accident escalation, a systematic quantitative assessment methodology is proposed by the considering the feature and uncertainty of the escalation scenario. The main accident energy carriers of the escalation are heat radiation, overpressure of blast and fragments. The escalation probability, joint influence of the three energy carriers and risk characterization of the accident scenarios are carried out. By the new methodology, the escalation scenario in chemical industry zones can be analyzed and the risk escalation morphology is demonstrated by the simulation software. The visualized risk cloud figure gives a supplementary way to prevent the escalation scenario in chemical industry zones planning.     

Quantitative assessment of domino and NaTech scenarios in complex industrial areas

Since the late 80s the application of quantitative risk assessment to the issue of land-use planning with respect to major accident hazards emerged as a topic to be addressed within the safety assessment of chemical and process plants. However, in the case of industrial clusters or complex industrial areas specific methodologies are needed to deal with high-impact low-probability (HILP) events. In the present study, innovative methodologies developed for the quantitative assessment of risk due to domino and NaTech scenarios are presented. In recent years a set of models for the calculation of equipment damage probability were developed. A specific effort was dedicated to the improvement of models for the calculation of equipment damage probability in these accident scenarios. In the present study, the application of these models to case-studies was analyzed. The results of the improved models obtained for NaTech quantitative assessment were compared to previous results in the literature. A specific innovative approach was developed to multi-level quantitative assessment of domino scenarios, and its potential was analyzed. The results were examined also evidencing the role and the progress with respect to the pioneering work started on these topics by Franco Foraboschi.     

Natech guide words: A new approach to assess and manage natech risk to ensure business continuity

The risk posed by natural hazards to the technological systems is known as Natech risk. It is different from the more widely known and studied risk posed by such sites to the environment and society. Though currently, available risk assessment techniques recognize Natech, the specific qualitative technique for Natech risk assessment and reduction has not yet been developed. After analyzing past data of Natech accidents, relevant guide words have been suggested in this study. These guide words will help anticipate Natech risk and visualize the Natech scenario. Once the Natech risk is identified, corresponding risk reduction measures can be taken to avoid possible Natech accidents and consequences.     

Understanding the patterns and characteristics of Natech events in China

With the frequent occurrence of natural disasters, natural hazard triggered technological accident (Natech) risk has attracted extensive attention from academia and industry. Natech events have the characteristics of various inducements and consequences, cascading chain reactions, and complex spatial interleaving, which leads to serious consequences. The Natech event is constantly threatening China's industrial safety production. However, the systematic analysis of Natech events in China is still lacking. The study counted 288 cases in the past 20 years and constructed Natech databases. Based on the theory of risk chain and risk system, a systematic horizontal and vertical analysis was developed for the first time. It aims to understand the characteristics of Natech events in terms of temporal and spatial, hazard factors, industry and risk material, consequences and hazard. In the results, Natech events showed a fluctuating trend. The southwest region (28.13%) and the middle Yellow River region (21.18%) belong to the critical control areas. China's industries were seriously affected by the disasters of meteorological (43.75%) and secondary, especially in the Chemical & Petrochemical and manufacturing. 64.58% of Natech events caused environmental pollution, and 13.19% of Natech events caused major or above consequences. Oil (31.25%) and hazardous chemicals (28.47%) were the main substances causing pollution, fire and explosion, which need to be controlled. The research preliminarily clarifies the risk chain and characteristics of Natech events, which provided the basis for Natech risk assessment.     

A quantitative risk assessment tool for the external safety of industrial plants with a dust explosion hazard

A quantitative risk assessment (QRA) tool has been developed by TNO for the external safety of industrial plants with a dust explosion hazard. As a first step an industrial plant is divided into groups of modules, defined by their size, shape, and constructional properties. Then the relevant explosion scenarios are determined, together with their frequency of occurrence. These include scenarios in which one module participates, as well as domino scenarios. The frequency is partly based on casuistry.

A typical burning velocity is determined depending on the ignition type, the dust properties and the local conditions for flame acceleration. The resulting pressure development is predicted with the ‘thin flame model’. Module failure occurs when the explosion load exceeds thresholds, which are derived from single degree of freedom (SDOF) calculations for various types of modules. A model has been developed to predict the process of pressure venting after module failure and the related motion of launched module parts.

The blast effects of the primary explosion are based on results from calculations with BLAST3D. The blast and flame effects of the secondary external explosion due to venting are calculated using existing models. The throw of fragments and debris is quantified with a recently developed model. This model is based on trajectory calculations and gives the impact densities, velocities, and angles as output. Furthermore the outflow of bulk material is taken into account. The consequences for external objects and human beings are calculated using existing models. Finally the risk contours and the Societal risk (FN curve) are calculated, which can be compared to regulations.     

Research on three-dimensional visualization system of Natech events triggered domino accidents in oil-gas depots

Natech events and domino accidents happen worldwide and usually lead to severe consequences, especially in hazardous areas such as Oil-Gas depots. With the continuous development of the Oil-Gas industry and information technology, it is essential to realize the three-dimensional management and monitoring of hazardous substances. To evaluate the consequences caused by Natech events triggered domino accidents (accident chain), a matrix loop method was proposed to calculate the probability and evolution path of the accident chain. The actual layout and the real-time data of the Oil-Gas depot are input into the evaluation method in matrices, thus making the results reliable and updated. Besides, a B/S architecture system is developed to present the evaluation consequences of the proposed method. The three-dimensional visualization effects of natural disasters, technological accidents and the dynamic propagation process of the accident chain are also realized in the system to enhance the user's experience. A system application regarding lightning-triggered domino accidents was carried out to demonstrate the feasibility and rapidity of the proposed evaluation method and perform the system's operation process and visualization effects. The application results show that the system can provide effective decision-making assistance to safety management workers before the accident and guidance for emergency rescue operations during the accident.     

Methodology for Natech coupling risk assessment using correlative multi-criteria decision-making method

When a natural disaster occurs, it may damage multiple industrial facilities in a certain area at the same time, and the resulting Natech events may have an impact on the surrounding industrial facilities, generating coupling risk. In this study, the assessment of Natech events coupling risk is conducted using the method of correlated multi-criteria decision-making, and the knowledge of fuzzy measures is introduced to solve the uncertainty problem in Natech coupling risk. Natech Coupling Risk Index is constructed to involve physical and functional facilities. The concept of equivalent population is proposed to compare the risks generated by physical facilities and functional facilities. And economic indicators are added to calculate the comprehensive risk value. The purpose of this contribution is to enable local government managers to use their expertise and resources and the existing risk assessment of the plants themselves and rely on the scoring of experts limitedly to quickly and easily identify potential high Natech risk areas. In the calculation process of coupling risk, the government can also take the lead to promote information communication between different plants and other industrial subjects. The proposed method was applied in a realistic chemical industry area in Guangzhou, China and in a hypothetical town. The result shows that the physical risk may be transferred to the population and economy through the coupling between industrial facilities and the functional link between functional facilities and population and economy.     

Optimal Assignments of Allocating and Scheduling Emergency Resources to Accidents in Chemical Industrial Parks

Accidents in chemical industrial parks can result in mass casualties and the risk usually escalates due to domino effects. However, most of the existing models of emergency logistics do not account for domino effect and may be unsuitable for emergency response to accidents in chemical industrial parks. This paper presents a mathematical model proposed for optimal assignments of allocating and scheduling emergency resources for rescuing victims and preventing accident spreading simultaneously. The detailed characteristics of accident scenarios and emergency resources are taken into account. Based on this, the efficiency of emergency response is evaluated by the total number of fatalities and the amount of losses caused by domino effects which are the optimal objectives of the model. A numerical case study was conducted by solving the model using a designed heuristic algorithm. The results showed the applicability and reliability of the proposed model for making optimal assignments for emergency response to accidents in chemical industrial parks.     

DomPrevPlanning: User-friendly software for planning domino effects prevention

Chains of accidents, in literature generally referred to as domino effects, knock-on effects, cascade effects or escalation effects occur very infrequently but with disastrous consequences. There exist very few software packages to study such domino accidents in complex industrial areas and to forecast potential catastrophes caused by secondary order (involving a sequence of three installations submitted to two consecutive accidents), tertiary order or even higher order accidents. Moreover, available domino software focuses on risk assessment and on consequence assessment. None of these toolkits specifically addresses the prioritization of installation sequences in an industrial area in order to facilitate objective prevention decisions about domino effects. This paper describes the application of a new computer-automated tool designed to support decision-making on preventive and protective measures to alleviate domino effects in a complex surrounding of chemical installations. Using a holistic approach and thus looking at the entire industrial area as a whole, all sequences of three installations in the area are ranked according to their danger contribution to domino effects. An example of a cluster of chemical plants demonstrates the level of qualitative and quantitative input data required. The example is also used to explain the toolkit results, as well as the surplus value and the benefits for company safety managers and regulators.     

Investigation of multiple domino scenarios caused by fragments

A model of multiple domino scenarios and the risk of the domino effect, which is a sequential chain escalating from the primary unit to the last unit, is presented in this paper. The trajectories of fragments from all units, the ground distribution of projectiles, and the risk of the sequential chain of the domino effect were calculated using Monte Carlo simulations. The results showed that the range affected by the fragments from each tank included the other tanks, meaning that fragments from one tank could hit the other tanks and cause multiple accidents, and that the sequential chain of the domino effect could indeed happen. The distributions of ground impacts showed that tank fragments were projected over long distances, up to 1200 m from the source. The spatial distribution of the kinetic energy at ground impact for tank fragments was also obtained. Moreover, the magnitudes of the probabilities of the primary, secondary, third, and fourth accidents in the domino chain were respectively about 10⁻⁷, 10⁻¹¹, 10⁻¹⁵, and 10⁻¹⁹. These results showed that for neighboring domino effect units in the same accident chain, the risk of the most recent domino effect was 10⁴ times that of the following domino effect.     

Resilience assessment of chemical industrial areas during Natech-related cascading multi-hazards

In chemical industrial areas, technological accidents triggered by natural events (Natech events) may escalate. Complex cascading multi-hazard scenarios with high uncertainties may be caused. Resilience is an essential property of a system to withstand and recover from disruptive events. The present study focuses on the change of the resilience level due to (possible) interactions between cascading hazards, chemical installations and safety barriers during the dynamic evolution of fire escalations triggered by a natural hazard (certain cascading multi-hazard scenarios). A quantitative resilience assessment method is developed to this end. The state transition of a system facing accidents in the context of resilience is explored. Moreover, the uncertainties accompanying an accident evolution are quantified using a Dynamic Bayesian Network, allowing a detailed analysis of the system performance in different time steps. System resilience is measured as a time-dependent function with respect to the change of system performance. The applicability of the proposed methodology is demonstrated by a case study, and the effects of different configurations of safety barriers on improving resilience are discussed. The results are valuable to support disaster prevention within chemical industrial areas.     

Assessment of the hazard due to fragment projection: A case study

Fragment projection following vessel burst is a possible cause of domino effects in industrial accidents. The projection of fragments from stationary equipment usually follows the catastrophic rupture of process equipment due to internal pressure exceeding design values. In recent years, a detailed model was developed to assess fragment impact probability. The model, based on the use of fragmentation patterns and of a simplified analysis of fragment trajectory, allows the calculation of impact probabilities considering different scenarios leading to vessel burst and fragment projection. In the present study a case-study was analyzed to assess model performance and to test the credibility of the model predictions for fragment number, shape and impact probability. The cumulative probability of fragment impact was found to be in good agreement with the actual distribution of the landing points experienced for the fragments formed in the accident. The maximum projection distance predicted by the model resulted comparable to the maximum landing distance experienced in the accident. The model tested thus seems to yield significant results, well in the range of those experienced in the case-study analyzed.     

Threshold values for domino effects caused by blast wave interaction with process equipment

The present study focuses on the definition and assessment of overpressure threshold values for the damage to equipment caused by blast waves originated by primary accidental scenarios. A revision of literature data and of the available damage probability models was carried out. Threshold values were proposed for different categories of process equipment, taking into account either damage levels or release intensities following the loss of containment. Specific threshold values for domino effect were also proposed.