长管中立体障碍物对瓦斯爆炸特性影响的研究

管道内可燃气体火焰传播与障碍物相互作用的过程的研究对爆炸场所预估和防爆工程设计具有重要的意义,在实际生产、生活中,火焰传播方向上的障碍物往往具有立体结构,基本没有平面结构,因此,利用长管密闭容器,在立体障碍物存在的条件下,研究了瓦斯爆炸压力和火焰传播速度。研究结果表明:随着障碍物数量的增加,瓦斯爆炸压力和火焰传播速度随之增大;阻塞率增加,瓦斯爆炸压力和火焰传播速度出现先增大后减小的现象,当阻塞率为50%时,其爆炸压力和火焰传播速度达到最大;障碍物的摆放形式对瓦斯爆炸压力和火焰传播速度也有一定的影响。     

障碍物对瓦斯煤尘爆炸火焰传播规律的影响

为了进一步探究瓦斯煤尘耦合爆炸火焰的传播规律,用自行搭建的半封闭垂直管道爆炸试验系统,研究障碍物对瓦斯煤尘耦合爆炸火焰传播规律的影响。研究结果表明:障碍物能显著提高瓦斯煤尘爆炸火焰的传播速度,其加速机理主要是障碍物诱导的湍流区会促进火焰的传播;火焰在传播过程中的加速度不是一直增加,随着火焰速度的增加会出现上下波动;煤尘的加入会使瓦斯爆炸产生的火焰传播速度显著增大及速度的最大值距离点火端较远;通过障碍物时爆炸产生的火焰形状发生较大的改变,出现拉伸和褶皱现象。     

有障碍物半开口管道内氢气燃烧数值模拟研究

基于有障碍物氢气燃烧实验装置进行数值模拟研究,采用Fluent软件分析了半开口管道内障碍物对氢气/空气燃烧特性的影响。结果表明:障碍物会促进实验管段内氢气火焰加速,随着障碍物阻塞率和数量的增加,火焰加速更快且燃烧压力峰值更大;在相同阻塞率下,障碍物形状对氢气火焰速度和燃烧压力峰值的影响很小;燃烧压力随障碍物间距的增大先增大后减小,障碍物间距为3倍管道内径时产生的燃烧压力峰值最大。     

水平管道内障碍物数量对瓦斯爆炸过程的影响研究

为了研究水平管道内障碍物数量对瓦斯爆炸的影响,利用自制的水平管道式气体爆炸试验装置,选用阻塞率为60%的圆环型障碍物,在常温常压下对管道内障碍物数量分别为1片、3片、5片和7片时瓦斯(试验气体为甲烷与空气的混合物,下同)爆炸过程进行试验研究。结果表明:瓦斯的爆炸压力及其上升速率均随障碍物数量的增加呈先增后减的变化规律,而火焰传播速度则随着障碍物数量的增加单调递增,但递增幅度逐渐减小。在密闭置障管道内瓦斯的爆炸压力及其上升速率随测试位置长径比的增大先减小后增大,而火焰传播速度则随测试位置长径比的增大单调递减。     

Influence of built-in obstacles on unconfined vapor cloud explosion

The obstacle structure in the vapor cloud has a significant influence on the gas explosion. Obstacles could not only lead to the acceleration of flame, but also they may occupy some space, thus affecting the amount of combustible gas. In this paper, a new two-step method was proposed to respectively study the effects of the obstacles amount and volume blockage ratio (VBR) on the gas explosion by using Computation Fluid Dynamic software AutoReaGas, and the obstacles in the vapor cloud were set to “Solid” instead of “Subgrid”. Based on the results and analysis, it is found that the peak overpressure and the maximum combustion rate rise with the increase of the number of obstacles for a single VBR, which indicated that the vapor cloud explosion of more obstacles was more dangerous for a single VBR. However, under a single number of obstacles, the peak overpressure and the maximum combustion rate increase firstly and then decrease as VBR increases and reach the highest at the VBR of 0.74, which indicated that the intensity of vapor cloud explosion reach a peak at a certain VBR in the middle instead of the largest. In addition, the existence and structure of obstacles have little effect on the size of explosion fireball when the size and concentration of combustible gas cloud are the same.     

The acceleration of flames in tube explosions with two obstacles as a function of the obstacle separation distance

The separation distance (or pitch) between two successive obstacles or rows of obstacles is an important parameter in the acceleration of flame propagation and increase in explosion severity. Whilst this is generally recognised, it has received little specific attention by investigators. In this work a vented cylindrical vessel 162 mm in diameter 4.5 m long was used to study the effect of separation distance of two low blockage (30%) obstacles. The set up was demonstrated to produce overpressure through the fast flame speeds generated (i.e. in a similar mechanism to vapour cloud explosions). A worst case separation distance was found to be 1.75 m which produced close to 3 bar overpressure and a flame speed of about 500 m/s. These values were of the order of twice the overpressure and flame speed with a double obstacle separated 2.75 m (83 characteristic obstacle length scales) apart. The profile of effects with separation distance was shown to agree with the cold flow turbulence profile determined in cold flows by other researchers. However, the present results showed that the maximum effect in explosions is experienced further downstream than the position of maximum turbulence determined in the cold flow studies. It is suggested that this may be due to the convection of the turbulence profile by the propagating flame. The present results would suggest that in many previous studies of repeated obstacles the separation distance investigated might not have included the worst case set up, and therefore existing explosion protection guidelines may not be derived from worst case scenarios.     

Inerting characteristics of ultrafine Mg(OH)2 on starch dust explosion flame propagation

Experiments on the flame propagation of starch dust explosion with the participation of ultrafine Mg(OH)₂ in a vertical duct were conducted to reveal the inerting evolution of explosion processes. Combining the dynamic behaviors of flame propagation, the formation law of gaseous combustion products, and the heat dissipation features of solid inert particles, the inerting mechanism of explosion flame propagation is discussed. Results indicate that the ultrafine of Mg(OH)₂ powders can cause the agglomeration of suspended dust clouds, which makes the flame combustion reaction zone fragmented and forms multiple small flame regions. The flame reaction zone presents non-homogeneous insufficient combustion, which leads to the obstruction of the explosion flame propagation process and the obvious pulsation propagation phenomenon. As the proportion of ultrafine Mg(OH)₂ increases, flame speed, flame luminescence intensity, flame temperature and deflagration pressure all show different degrees of inerting behavior. The addition of ultrafine Mg(OH)₂ not only causes partial inerting on the explosion flame, but also the heat dissipation of solid inert particles affects the acceleration of its propagation. The explosion flame propagation is inhibited by the synergistic effect of inert gas-solid phase, which attenuates the risk of starch explosion. The gas-solid synergistic inerting mechanism of starch explosion flame propagation by ultrafine Mg(OH)₂ is further revealed.     

Characteristics of dust explosion venting pressure and flame under high activation pressure

A 20 L spherical explosive device with a venting diameter of 110 mm was used to study the vented pressure and flame propagation characteristics of corn dust explosion with an activation pressure of 0.78–2.1 bar and a dust concentration of 400∼900 g/m³. And the formation and prevention of secondary vented flame are analyzed and discussed. The results show that the maximum reduced explosion overpressure increases with the activation pressure, and the vented flame length and propagation speed increase first and then decrease with time. The pressure and flame venting process models are established, and the region where the secondary flame occurs is predicted. Whether there is pressure accompanying or not in the venting process, the flame venting process is divided into two stages: overpressure venting and normal pressure venting. In the overpressure venting stage, the flame shape gradually changes from under-expanded jet flame to turbulent jet flame. In the normal pressure venting stage, the flame form is a turbulent combustion flame, and a secondary flame occurs under certain conditions. The bleed flames within the test range are divided into three regions and four types according to the shape of the flame and whether there is a secondary flame. The analysis found that when the activation pressure is 0.78 bar and the dust concentration is less than 500 g/m³, there will be no secondary flame. Therefore, to prevent secondary flames, it is necessary to reduce the activation pressure and dust concentration. When the dust concentration is greater than 600 g/m³, the critical dust concentration of the secondary flame gradually increases with the increase of the activation pressure. Therefore, when the dust concentration is not controllable, a higher activation pressure can be selected based on comprehensive consideration of the activation pressure and destruction pressure of the device to prevent the occurrence of the secondary flame.     

直线管道煤尘爆炸火焰传播规律的试验研究

为提供煤尘爆炸事故预防和缓解所需的科学依据,对煤尘爆炸火焰传播过程进行试验研究。所用试验装置,其主要部分为直径0.3 m的圆形管道与断面边长为80 mm的方形管道对接形成的一个长2 m的爆炸腔体。在其中共进行9次煤尘爆炸试验。结果表明,煤尘爆炸火焰传播具有速度快,波动大,稳定性较差的特点,火焰区长度远大于扬尘区长度,最大火焰速度和传播距离与煤尘量均不存在正比例关系,但存在一个特定的煤尘质量浓度。在这个特定质量浓度处,最大火焰速度达到最大值。当煤尘质量浓度大于这个特定质量浓度时,火焰传播速度曲线整体下降,暂时缺氧被认为是导致这一情况的重要因素。     

球形障碍物对瓦斯爆燃火焰影响试验研究

为进一步开发煤矿井下瓦斯爆炸事故的隔抑爆技术装备,利用截面为0.2 m×0.2 m的方形管道、纹影仪和高速摄像机,开展无障碍物时和球形障碍物存在情况下的瓦斯爆燃传播试验.研究发现,无障碍物时,密闭管道内爆燃火焰的结构和传播速度受反射压力波的影响很大,湍流火焰、化学反应作用能力与反射压力波的相互作用是造成火焰传播速度变化...     

外部条件对玉米淀粉粉尘爆炸特性的影响

为了探明外部条件对玉米淀粉粉尘爆炸特性参数的影响,利用20 L球形爆炸装置进行试验测试,探讨了点火能量及粉尘含水量对粉尘爆炸特性的影响,对比研究了CaCO_3和Al(OH)_3两种惰性介质的抑爆效果。结果表明:随点火能量增加,粉尘最大爆炸压力和最大升压速率呈线性上升,在高质量浓度下,粉尘爆炸压力受点火能量的影响更显著;添加CaCO_3和Al(OH)_3能够降低玉米淀粉的爆炸压力,相对于CaCO_3的物理抑爆,Al(OH)_3的物理-化学抑爆效果更佳;玉米淀粉粉尘的最大爆炸压力及爆炸升压速率随粉尘含水量降低而不断增大。     

障碍物对火焰传播过程影响数值模拟

采用CFD软件AutoReaGas建立典型的物理模型及数值模型来研究管道内障碍物对可燃气体爆炸火焰传播的影响规律。结果表明,障碍物间距、阻塞率的改变会对爆炸场内的火焰传播速率产生巨大影响。障碍物间距的改变对火焰传播速率的影响是一个先增大后减小的过程;低阻塞率下,火焰传播速度较低。但随着阻塞率的增大可燃气体爆炸火焰传播速度得到明显的增大。为障碍物对可燃气体爆炸传播规律的影响的进一步研究提供了理论依据。     

Radiation heat transfer in transient dust cloud flame propagation

This study investigates the impact of radiation heat transfer and heat conduction on dust cloud combustion. Radiation plays a very important role in the stability of dust cloud flame, and increasing the amount of radiation drastically raises the possibility of instability and explosion in a dust cloud mixture. Flame speed, which is a function of mixture characteristics, can exhibit a fluctuating behavior. By using the discrete heat source method, it would be possible to study the transient propagation of dust flames. Thus, the propagation speed of flame can be obtained, and as time goes by, the transient speed of dust flame will reach its steady state value. By considering the radiation effect, better agreement is observed between the obtained results and experimental data.     

Numerical study on premixing characteristics and explosion process of starch in a vertical pipe under turbulent flow

Fire and explosion accidents are frequently caused by combustible dust, which has led to increased interest in this area of research. Although scholars have performed some research in this field, they often ignored interesting phenomena in their experiments. In this paper, we established a 2D numerical method to thoroughly investigate the particle motion and distribution before ignition. The optimal time for the corn starch dust cloud to ignite was determined in a semi-closed tube, and the characteristics of the flame propagation and temperature field were investigated after ignition inside and outside the tube. From the simulation, certain unexpected phenomena that occurred in the experiment were explained, and some suggestions were proposed for future experiments. The results from the simulation showed that 60–70 ms was the best time for the dust cloud to ignite. The local high-temperature flame clusters were caused by the agglomeration of high-temperature particles, and there were no flames near the wall of the tube due to particles gathering and attaching to the wall. Vortices formed around the nozzle, where the particle concentration was low and the flame spread slowly. During the explosion venting, particles flew out of the tube before the flame. The venting flame exhibited a “mushroom cloud” shape due to interactions with the vortex, and the flame maintained this shape as it was driven upward by the vortex.     

The effect of orifice plates with different shapes on explosion propagation of premixed methane–air in a semi-confined pipeline

The effect of internal shape of obstacles on the deflagration of premixed methane–air (concentration of 10%) was experimentally investigated in a semi-confined steel pipeline (with a square cross section size of 80 mm × 80 mm and 4 m long). The obstacles used in this study were circular, square, triangular and gear-shaped (4-teeth, 6-teeth and 8-teeth) orifice plates with a blockage ratio of 75%, and the perimeter of the orifice was regarded as a criterion for determining the sharpness of the orifice plate. The overpressure history, flame intensity histories, flame front propagation speed, maximum flame intensity and peak explosion overpressure were analyzed. The explosion in the pipeline can be divided into two stages: initial explosion and secondary explosion. The secondary explosion is caused by recoiled flame. The perimeter is positively related to the intensity of the recoiled flame and the ability of orifice plate to suppress the explosion propagation. In addition, the increase in the perimeter will cause the acceleration of the flame passing through the orifice plate, while after the perimeter of the orifice reaches a certain value, the effect of the increase in perimeter on explosion excitation becomes no obvious. The overpressure (static pressure) downstream of the orifice plate is the result of the combined effect of explosion intensity and turbulence. The increase in perimeter leads to the increase in turbulence downstream of the orifice plate which in turn causes more explosion pressure to be converted into dynamic pressure.     

对称障碍物条件下瓦斯爆炸火焰与压力波耦合作用研究

为了研究对称障碍物条件下瓦斯爆炸压力波与火焰传播的耦合作用,在150 mm×150 mm×1 700 mm的有机玻璃瓦斯爆炸管道中,距离点火端不同距离安装0.5阻塞率的对称障碍物,进行8.5%甲烷体积分数的爆炸试验,采集瓦斯爆炸的超压信号并同步拍摄火焰传播图像。结果表明:火焰穿越板式对称障碍物的过程经历了火焰加速、火焰降速到火焰再加速的过程,火焰降速的时间仅为5 ms。距离点火焰源不同长度的对称障碍物在火焰加速过程中的作用存在明显差异,近点火源的障碍物作用主要为诱导湍流,远离点火源的障碍物作用主要为湍流增强。     

5种结构障碍物对火焰传播影响的试验研究

为了研究障碍物结构对预混甲烷管道内火焰传播速度和峰值超压的影响,自行设计一套火焰加速系统。在火焰加速管道上安装光电传感器和压力传感器分别测定火焰传播速度和超压,试验中选取5种结构障碍物,即平板、长方体、三棱柱、四棱柱和圆柱,其阻塞比分别为20%,40%和60%3种。研究结果表明:初始阶段障碍物阻碍火焰传播,当火焰越过障碍物后,障碍物能显著加速火焰传播。随着阻塞比增加,相同结构障碍物的火焰传播速度总体上不断增加,而峰值超压先变大后减小。相同阻塞比下,平板、三棱柱对火焰传播速度和超压影响相对较大;长方体居中;圆柱、四棱柱对增加火焰传播速度和超压作用相对较小。较小阻塞比障碍物管道内超压与无障碍物管道中的超压相比显著增加,但此后,管道中超压随阻塞比变化不明显。     

LES – DFSD modelling of vented hydrogen explosions in a small-scale combustion chamber

Accidental explosions are a plausible danger to the chemical process industries. In the event of a gas explosion, any obstacles placed within the path of the flame generate turbulence, which accelerates the transient flame and raises explosion overpressure, posing a safety hazard. This paper presents numerical studies using an in-house computational fluid dynamics (CFD) model for lean premixed hydrogen/air flame propagations with an equivalence ratio of 0.7. A laboratory-scale combustion chamber is used with repeated solid obstacles. The transient compressible large eddy simulation (LES) modelling technique combined with a dynamic flame surface density (DFSD) combustion model is used to carry out the numerical simulations in three-dimensional space. The study presented uses eight different baffle configurations with two solid obstructions, which have area blockage ratios of 0.24 and 0.5. The flame speed, maximum rate of pressure-rise as well as peak overpressure magnitude and timing are presented and discussed. Numerical results are validated against available published experimental data. It is concluded that, increasing the solid obstacle area blockage ratio and the number of consecutive baffles results in a raised maximum rate of pressure rise, higher peak explosion overpressure and faster flame propagation. Future model development would require more experimental data, probably in a more congested configuration.     

障碍物对油气-空气混合气体泄压爆炸火焰传播特性影响

为了研究障碍物对油气泄压爆炸火焰传播特性的影响规律,进行了不同数量障碍物工况下的对比实验,并利用纹影仪和高速摄影仪记录了火焰传播过程,针对障碍物对火焰形态、火焰锋面位置及火焰传播速度的影响规律进行了研究,结果表明:圆柱体障碍物会导致油气泄压爆炸火焰形态产生褶皱和弯曲变形,诱导层流火焰向湍流火焰转变,加速火焰的传播,对油气泄压爆炸火焰的初始传播形态有显著影响;随着障碍物数量的增多,火焰锋面传播距离点火端的最大距离增大,但到达最远距离的时间减少;障碍物能够增强火焰的传播速度,尤其对障碍物下游火焰影响最为显著,随着障碍物数量的增多,火焰传播的最大速度也随之增大,但达到最大火焰传播速度的时间却随之减少;障碍物的存在增大了油气泄压爆炸过程外部爆炸压力,并且随着障碍物数量的增多,外部爆炸压力峰值增长幅度增大。     

Experimental study of the venting characteristics of dust explosion through a vent duct

To further understand the dynamic mechanism of dust explosion through a vent duct, we designed a small-scale cylindrical vessel connected with a vent duct and performed a dust explosion venting experiment under different opening pressures using corn starch as the explosive medium in this study. The results show that weakening effect of duct on venting is positively correlated with the opening pressure. The explosion pressure in the duct presents a three-peak-structure with time, successively caused by the membrane breaking shock wave, the secondary explosion in the tube, and the continuous combustion, and decreases gradually with the propagation distance. Meanwhile, the three pressure peaks are positively correlated with the opening pressure, while the time interval between them goes to contrary. The increase of opening pressure leads to the increase of secondary explosion intensity and reverse flow in the vessel, further accelerates the reaction rate in the vessel, and then shortens the duration of combustion in the vessel until the phenomenon of flame reignition in the vessel disappears.