Experimental and numerical investigation of constant volume dust and gas explosions in a 3.6-m flame acceleration tube

This paper describes an experimental investigation of turbulent flame propagation in propane-air mixtures, and in mechanical suspensions of maize starch dispersed in air, in a closed vessel of length 3.6 m and internal cross-section 0.27 m × 0.27 m. The primary motivation for the work is to gain improved understanding of turbulent flame propagation in dust clouds, with a view to develop improved models and methods for assessing explosion risks in the process and mining industries. The study includes computational fluid dynamics (CFD) simulations with FLACS and DESC, for gas and dust explosions respectively. For initially quiescent propane-air mixtures, FLACS over-predicts the rate of combustion for fuel-lean mixtures, and under-predicts for fuel-rich mixtures. The simulations tend to be in better agreement with the experimental results for initially turbulent gaseous mixtures. The experimental results for maize starch vary significantly between repeated tests, but the subset of tests that yields the highest explosion pressures are in reasonable agreement with CFD simulations with DESC.     

概率统计在矿井通风系统可靠性评估中的应用

构建一个随机非稳定地下矿山通风系统,此通风系统有三个机组,机组的随机运行状态构成了一个完整的“系统的概率结构”。对此通风系统的运行状态进行概率统计分析,探讨了该随机系统的特征。由此推导出了通风系统故障的平均时间是一个显式的概率表达式。同时,假设系统失效时间和更换时间符合指数分布的情况下,得出计算系统故障平均时间的一个五阶多项式公式。通过验证,证明了系统故障平均时间的大小依赖于系统维修和更换的比率,而且是检验系统可靠性的重要指标,有利于提高矿山安全水平。     

Study on convection and dispersion characteristics of dense gases in urban environment considering trees

Although several studies on the dispersion of heavy toxic gas released from ruptured tanks on vehicles during transportation have considered complex terrain such as urban buildings, the influence of trees on the flow field in urban areas during gas dispersion tends to be ignored. In this study, a Computational Fluid Dynamics (CFD) model was proposed to investigate the characteristics of gas release and dispersion from loaded vehicle in the urban environment. In this model, the tree crown was treated as a porous medium, and the influence of drag due to the crown was incorporated into the model by a momentum source term through a user-defined function. In this study, the dynamic characteristics of chlorine (Cl₂) dispersion under the conditions of building distribution, tree species and porosities were comprehensively analysed, to cover the influence of urban complexity, leaf density, and tree planting configuration. The results show that compared with flat terrain, the presence of urban buildings will prolong the dense gas retention time and increase the dangerous distance. It is found that the horizontal dispersion distance can increase by 63% and the isosurface of 25 ppm hazardous gas can increase by 130% with the introduction of buildings. Compared with the terrain with only buildings, the introduction of arbors or shrubs can result in a 147% or 359% increase in the maximum concentration. Also, trees will prolong the dispersion duration. It is also found that the higher the porosity, the less the wind blocking effect, and the weaker the ability of capturing gas. The wind field affected by arbores and shrubs are different in height, and arbores capture more Cl₂. Planting short shrubs around buildings can effectively reduce the spread of harmful gases.     

基于TVR的腐蚀油气管道失效概率及安全寿命研究

为避免因腐蚀导致油气管道失效,针对因管道特性和腐蚀尺寸的不确定性使得管道剩余强度成为概率模型的特点,建立了腐蚀管道强度损失随机模型;借助可靠性理论,通过分析管道腐蚀进程的时变性特点,将管道系统由损伤积累和抗力衰减导致的剩余强度随机化;提出基于穿越率的腐蚀油气管道失效评定及安全寿命预测方法。研究结果表明:腐蚀速率和运行压力对管道失效概率及安全寿命影响显著,管道尺寸影响适中,而相关系数和拉伸强度影响较小;若腐蚀速率Va=0.2 mm/a,VL=10 mm/a或局部腐蚀缺陷半径达到管道壁厚的0.5倍时,建议作为重点风险段监测并检修。所建方法是对腐蚀油气管道运营监控和风险评估的有益补充。     

Analysis of gas dispersion and ventilation within a comprehensive CAD model of an offshore platform via computational fluid dynamics

Maintaining an adequate air flow with a desired air quality that is free from hazardous gases is among the most important actions taken toward the improvement of safety in any process plant. Due to the increased focus on the consequences of existing hazardous material on safety, health, and the environment, air quality and sufficient ventilation within a plant has been increasingly considered in the design stage. This paper investigates and analyzes methane and hydrogen sulfite dispersion and the effect of air ventilation within a CAD model of an offshore platform using computation fluids dynamics (CFD). In addition, this method and its principals could be utilized in any other hazardous environment. Simulations of possible hazardous events along with solutions for preventing or reducing their probability are presented to better assess the data. These investigations are performed by considering hypothetical hazardous scenarios which consist of gas leakages from pipes and process equipment under different conditions. After drafting a precise and highly detailed CAD model of the plant and performing CFD simulations on this model, the results of gas behaviors, dispersion, distribution, accumulation, and its possible hazards are investigated and analyzed. The larger amount of details of the actual plant model in CFD simulation are obtained by using a combination of different methods and software. These include PDMS for 3-D drawing of the plan, Rinoceros for geometrical integration of the process equipment and facilities, and Sharc Harpoon which meshes the model. Moreover, the probability of inducing ignitable or toxic concentration of gases within the atmosphere and air ventilation of the unit is considered by these investigations.     

Numerical and experimental study on the generation and propagation of negative wave in high-pressure gas pipeline leakage

Negative-wave-based leakage detection and localization technology has been widely used in the pipeline system to diminish leak loss and enhance environmental protection from hazardous leak events. However, the fluid mechanics behind the negative wave method has yet been disclosed. The objective of this paper is to investigate the generation and propagation of negative wave in high-pressure pipeline leakage. A three-dimensional computational fluid dynamic (CFD) study on the negative wave was carried out with large eddy simulation (LES) method. Experimentally validated simulation presented the transient wave generation at the leak onset and the comprehensive wave evolution afterwards. Negative wave was proven to be a kind of rarefaction acoustic waves induced by transient mass loss at the onset of leakage. Diffusion due to the density difference at wave fronts drives the negative wave propagation. Propagation of negative wave can be categorized into three states – semi-spherical wave, wave superposition and plane wave, based on different wave forms. The wave characteristics at different states were elucidated and the attenuation effects were discussed respectively. Finally, a non-dimensional correlation was proposed to predict the negative wave amplitude based on pipeline pressure and leak diameter.     

Optimization of HSE in maintenance activities by integration of continuous improvement cycle and fuzzy multivariate approach: A gas refinery

Gas refineries have been continuously focusing on Health, Safety and Environment programs to improve maintenance activities. Several researches have studied on this area with different analysis methods. This study presents an integrated approach for optimization of factors contributing to the implementation of Health, Safety and Environment (HSE) in maintenance activities. HSE managers in each sector answered standard questionnaire whit respect to HES. The methodology is based on fuzzy data envelopment analysis (FDEA) and Deming's continuous improvement cycle. Also, this method is used to rank the relevant performance efficiencies in certain and uncertain conditions of each HSE sectors whit considering HSE in maintenance activities. It corresponds and integrates its registered HSE-MS with OHSAS 18001:2007 and ISO 14001:2004 to evaluate multiple inputs and outputs of over 36 subsidiary HSE divisions with parallel mission and objectives simultaneously. Also, it determines efficient target indices and could assure continuous improvement in the organization. This is the first study that introduces an integrated approach to improve HSE management programs in a gas refinery by a robust and continuous improvement approach.     

An improved grey wolf optimizer algorithm for identification and location of gas emission

Identification of the leakage of hazardous gases plays an important role in the environment protection, human health and safety of industry production. However, lots of current optimization algorithms, such as particle swarm optimization (PSO) and Grey Wolf Optimizer (GWO), suffer from poor global optimization capability and estimation accuracy. In this work, a hybrid differential evolutionary and GWO (DE-GWO) algorithm is proposed. Tested by simulation cases and Prairie Grass emission experimental data, DE-GWO shows higher estimation accuracy than GWO. Compared with the other four optimization algorithms, DE-GWO exhibits finer robust stability under different population sizes, fewer iterations, as well as higher estimation accuracy with fewer search agents. Importantly, simulation results demonstrate that DE-GWO is more suitable to apply in the scene with a small number of sensors. Therefore, the proposed in this paper outperforms other optimization algorithms for the gas emission inverse problem. DE-GWO can provide reliable estimation towards gas emission identification and positioning, which shows huge potential as the data analysis module of real-time monitoring and early warning system.