垃圾焚烧炉炉拱改造与燃烧优化的数值模拟

炉排式垃圾焚烧炉在处理比设计水分高、热值低的垃圾时,容易出现着火位置滞后、垃圾＂烧不透＂、残炭含量高等问题。采用FLIC软件的床层模型和商业软件FLUENT,对焚烧炉炉排和炉膛燃烧过程进行了模拟计算。结合某城市生活垃圾焚烧炉存在的燃烧不完全问题,通过一系列的数值实验,探索后拱高度和挡板的有无对燃烧过程的影响。比较了炉拱辐射强度、挥发分质量分数、温度沿炉排长度方向的分布以及炉膛内的速度矢量图。结果表明,降低后拱高度或增加挡板均可使着火位置有不同程度的前移;同时降低炉拱高度和增加挡板可使着火位置前移约1.1 m,提前进入稳定燃烧阶段。     

垃圾焚烧炉干燥段通风阻力特性实验研究

倾斜往复式炉排是我国城市生活垃圾焚烧炉中经常采用的炉排形式之一。垃圾在炉排干燥段的干燥效果直接影响到其着火和燃烧,因此炉排下侧送出的一次风在垃圾层中的流通性显得尤其重要。本研究通过搭建冷态试验台,以Steinmuller炉排为例,测量了炉排和不同厚度的垃圾层在不同一次风流量下的阻力,并研究了炉排和垃圾层的通风阻力特性,为今后更好地组织和控制高水份垃圾在炉内的干燥预热和着火燃烧提供了设计依据。     

垃圾炉一次风量对炉床燃烧影响的仿真研究

针对垃圾焚烧炉床层内垃圾燃烧过程复杂性及影响垃圾燃烧效率因素多的问题,运用数值仿真方法对某垃圾焚烧炉床层垃圾燃烧进行了模拟,获得了垃圾质量流失速率、水分蒸发速率、挥发分释放速率、焦炭燃烧速率和烟气的温度;并在50~1 000 Nm3/min范围内改变一次风流量,获得了床层质量流失比值、过剩空气系数和烟气中各组分的质量百分比含量。仿真结果显示,一次风流量取值517.47~6`32.09 Nm3/min时燃烧效率较高;炉排两端区域的一次风流量在50~75 Nm3/min时,可以使垃圾床表面平均温度明显提高,而且还可以提高燃烧效率,同时减少供风总量,节约能源与动力资源。本研究对优化设计垃圾焚烧炉,提高床层内垃圾的燃烧效率有一定参考价值。     

基于分区气化模型的MSW燃烧过程模拟研究

针对一种新型两段式生活垃圾分区气化燃烧装置,提出了基于分区气化模型的垃圾热转化过程数值模拟方法。该方法耦合化学反应动力学和流体动力学软件预测移动床层垃圾的气化以及炉内气相空间的燃烧过程。通过对组分及热值差异较大的2种生活垃圾在炉内的反应过程进行模拟,得到了炉内的气相组分、温度及流场的分布。结果表明,该方法能够很好地适用于复杂组分的垃圾热转化过程模拟研究。高水分、低热值的生活垃圾气化后再燃炉膛出口温度处于973~1 073 K,不利于二恶英的生成控制。前拱二次风的增加不仅加强了炉内的湍流扰动,而且加强了炉内主反应区的温度。经过对流场和温度场进行优化,烟气的停留时间延长,炉膛出口烟气中的可燃气体组分大大降低,而且NO的浓度降低了近一个数量级。     

控制城市垃圾焚烧二恶英产生与扩散方法

控制垃圾焚烧二恶英产生与扩散分三部分：首先，通过预处理除去原生垃圾中的聚氯乙烯塑料，从源头上控制垃圾焚烧二恶英产生的物质基础；其次，垃圾焚烧炉采用组合式循环流化床锅炉，实行垃圾先低温热解气化，然后高温燃烧垃圾热解气体的方式，同时在炉内加入添加剂实现稳定燃烧和部分脱氯，以减少二恶英在炉内生成和炉后形成量；最后，在烟气尾部采用吸附剂吸附二恶英，并与布袋除尘器配套使用，控制二恶英的尾部扩散。该工艺具有成本低、控污效率高等优点，特别适用于发展中国家的垃圾焚烧二恶英控制。     

控制城市垃圾焚烧二噁（口英）产生与扩散方法

控制垃圾焚烧二产生与扩散分三部分首先,通过预处理除去原生垃圾中的聚氯乙烯塑料,从源头上控制垃圾焚烧二哄产生的物质基础;其次,垃圾焚烧炉采用组合式循环流化床锅炉,实行垃圾先低温热解气化,然后高温燃烧垃圾热解气体的方式,同时在炉内加入添加剂实现稳定燃烧和部分脱氯,以减少二哄在炉内生成和炉后形成量;最后,在烟气尾部采用吸附剂吸附二哄,并与布袋除尘器配套使用,控制二哄的尾部扩散.该工艺具有成本低、控污效率高等优点,特别适用于发展中国家的垃圾焚烧二哄控制.     

气固两相流在转运站系统除尘中的应用

为改善转运站点的作业环境,以转运站部分结构为模拟对象,根据实体结构模型建立流场模型,采用realiza-ble k-epsilon气相湍流模型及拉格朗日颗粒轨道模型对结构内的两相流运动情况进行了数值模拟,得到了流体相的压力分布和速度分布以及固相的粉尘颗粒轨迹,讨论了导料槽中挡帘对流场的影响.结果表明,挡帘对导料槽中流场特征影响明显,在配置了挡帘的导料槽中,流场压力分布更有序,空气流动更集中,可产生一定的回流气体来降低来流气体的速度,且会在内部形成局部高速区域.     

垃圾焚烧炉二次配风优化数值模拟

针对城市生活垃圾焚烧发电的排放问题,以重庆市某垃圾焚烧炉为原始模型,在炉膛两侧炉壁的适当位置设置二次配风口,并采用CFD（计算流体动力学）方法对炉膛内气体的二次燃烧过程进行数值模拟。通过观察对比有无二次配风以及二次配风口位置不同时炉膛内气体的温度场、气体在炉膛内的停留时间分布以及炉膛内气体的混合程度和湍动能等,重点分析了二次风在气体燃烧过程中所起的作用,并对2种不同二次配风口位置时抑制二恶英产生的效果进行了评价。通过对垃圾焚烧炉二次风的优化数值模拟,获得了适合本焚烧炉的比较合理的二次配风条件,可为焚烧炉的设计和改进提供一些有价值的参考。     

煤无烟燃烧锅炉炉内燃烧特性分析

对一台所设计的DZL1.0-0.7-AⅢ煤无烟燃烧锅炉炉内燃烧特性进行了数值模拟.对床层反应,采用了基于热力学平衡法的"黑箱模型",而对于床层上方炉膛空间内的气相湍流燃烧则采用了标准k-ε模型、旋涡消散模型和离散坐标模型.采用非结构化四面体网格生成技术处理复杂炉膛几何空间的网格生成.通过数值模拟,得到炉内速度场,温度场,浓度场等参数的分布特性.结果表明:"多孔分层错列撞击流式"二次风的引入对于改变炉内流动和燃烧特性,加强炉内烟气和空气的混合,强化燃烧及实现炉内消烟除尘具有重要的作用.     

煤无烟燃烧锅炉炉内燃烧特性分析

对一台所设计的DZL1．0-0．7-AⅢ煤无烟燃烧锅炉炉内燃烧特性进行了数值模拟。对床层反应，采用了基于热力学平衡法的“黑箱模型”，而对于床层上方炉膛空间内的气相湍流燃烧则采用了标准κ-ε模型、旋涡消散模型和离散坐标模型。采用非结构化四面体网格生成技术处理复杂炉膛几何空间的网格生成。通过数值模拟，得到炉内速度场，温度场，浓度场等参数的分布特性。结果表明：“多孔分层错列撞击流式”二次风的引入对于改变炉内流动和燃烧特性，加强炉内烟气和空气的混合，强化燃烧及实现炉内消烟除尘具有重要的作用。     

垃圾焚烧重金属迁移特性及其影响因素

综述了城市固体垃圾(MSW)焚烧过程中的Hg、Cd、Pb、Cu、Zn、As和Cr等几种主要重金属污染源在焚烧过程中的迁移特性及其主要影响因素。将重金属在焚烧过程中的迁变归结为:蒸发、气相和表面反应、冷凝成核团聚和飞灰吸附等4个主要过程;而垃圾中重金属的初始浓度、原始垃圾的基体盐分(如A l、S i和K、Na等的存在形式)、垃圾中的C l(PVC和NaC l)和S的含量、垃圾的含水量以及焚烧过程中的运行参数(温度、滞留时间、氧化-还原气氛)等都会对焚烧过程的迁移规律产生影响。     

Dioxins and their fingerprint in size-classified fly ash fractions from municipal solid waste incinerators in China—Mechanical grate and fluidized bed units

The distribution of polychlorinated dibenzo-p-dioxins/dibenzofurans (PCDD/Fs), in brief dioxins, has seldom been addressed systematically in fly ash from municipal solid waste incinerators (MSWIs). This study shows the amount and fingerprint of PCDD/Fs in fly ash from four different Chinese MSWIs, that is, three mechanical grate units and one circulating fluidized bed unit. In these fly ash samples, dioxins-related parameters (international toxic equivalent quantity, total amount of PCDD/Fs, individual isomer classes, and 17 toxic 2,3,7,8-substituted congeners) all tend to increase with decreasing particle size for mechanical grate incinerators, yet only for the finest fraction for fluidized bed units. Moreover, the fluidized bed incinerator seems superior to grate incineration in controlling dioxins, yet a comparison is hampered by internal differences in the sample, for example, the fluidized bed fly ash has much lower carbon and chlorine contents. In addition, the presence of sulfur from mixing coal as supplemental fuel to the MSW may poison the catalytic steps in dioxins formation and thus suppress the formation of dioxins. With more residual carbon and chlorine in the fly ash, it is easier to form dioxins during cooling. Nevertheless, there is no apparent relation between Fe, Cu, and Zn contents and that of dioxins in fly ash.

Implications This paper is of interest because it presents the amounts and distribution of PCDD/Fs in fly ash samples from some typical waste incineration plants in China, featuring distinct incinerator types, combustion conditions, fuel composition, or residual carbon, chloride, and heavy metal contents in fly ash.     

Changes in PCDD/PCDF formation processes during instationary phases of combustor operation--exemplified by the use of Cl4DD isomer patterns

In this paper results of various measurement campaigns at different municipal waste incineration (MWI) plants concerning the change of the PCDD/PCDF isomer distribution in the crude gas during transiently impaired combustion conditions are presented. The focus is on the Cl4DD isomer distributions exemplarily for all other homologue groups to demonstrate the change in PCDD/PCDF formation mechanism at transient combustion conditions. Additionally to crude gas samples, at one plant filter and boiler ash were investigated simultaneously to determine if there is any difference in the isomer distribution between the matrices. For the ash from an electrostatic precipitator (ESP ash), the boiler ash and the corresponding crude gas sample, nearly identical changes in the Cl4DD isomer distribution under transient combustion conditions in relation to the normal operation process could be detected. By comparing the Cl4DD isomer distributions from different incineration plants (two municipal waste incinerators and one little incinerator burning wood chips for heating domestic household) under transient combustion conditions, in all cases the 1,3,6,8- and 1,3,7,9-Cl4DD were dominating the isomer distribution, whereas under normal operation other isomers were predominant. Obviously PCDD/PCDF formation mechanisms under transient combustion conditions are independent from the type of incinerator and of the burned fuel, respectively. Data sets were analyzed with respect to the possible reaction mechanism via chlorophenols and a good correlation of 2,4,6-trichlorophenol during the second phase of a start-up process and during a CO experiment was found. To get more detailed information about possible formation mechanisms, at one plant the dependence of the PCDD/PCDF isomer distribution on the different matrices was studied. Separate analysis of fly ash collected at the boiler exit, subsequent gas phase, ESP ash and boiler ash under normal operation conditions showed that, apart from the fly ash, the Cl4DD isomer distributions are nearly the same in the different matrices. Surprisingly, the Cl4DD isomer distribution of the fly ash was more similar to the distributions found under transient combustion conditions.     

PCDD/PCDF reduction by the co-combustion process

A novel process, termed the co-combustion process, has been developed and designed to utilise the thermal treatment of municipal solid waste (MSW) in cement clinker production and reduce PCDD/PCDF emissions. To test the conceptual design; detailed engineering design of the process and equipment was performed and a pilot plant was constructed to treat up to 40 tonnes MSW per day. The novel process features included several units external to the main traditional cement rotary kiln: an external calcinations unit in which the hot gas calcined the limestone thus making significant energy savings for this chemical reaction; the lime generated was used in a second chamber to act as a giant acid gas scrubber to remove SOx and particularly HCl (a source of chloride); an external rotary kiln and secondary combustion unit capable of producing a hot gas at 1200 degrees C; a gas cooler to simulate a boiler turbogenerator set for electricity generation; the incorporation of some of the bottom ash, calcined lime and dust collector solids into the cement clinker. A PCDD/PCDF inventory has been completed for the entire process and measured PCDD/PCDF emissions were 0.001 ng I-TEQ/Nm(3) on average which is 1% of the best practical means [Hong Kong Environmental Protection Department, 2001. A guidance note on the best practicable means for incinerators (municipal waste incineration), BPM12/1] MSW incineration emission limit values.     

Influence of variation in the operating conditions on PCDD/F distribution in a full-scale MSW incinerator

Optimizing the operating parameters to minimize polychlorodibenzo-p-dioxins and polychlorodibenzofurans (PCDD/F) emission is the common interest of the municipal solid waste (MSW) incineration industry. In this study, we investigated the distribution of tetra- to octa-CDD/F along the flue gas line in a full-scale reciprocating grate incinerator and evaluated the effects of temperature control and O(2) level on PCDD/F formation. Six runs were laid out and all performed under sufficient burning conditions, in which the combustion efficiency of MSW was more than 99.9%. The total concentration of tetra- to octa-CDD/F measured at the boiler outlet showed an increasing tendency with the increase of boiler outlet temperature (T(B)) from 214 degrees C to 264 degrees C. When flue gas ran across the semi-dry scrubber and cyclone precipitator, in which the temperature varied from 264 degrees C to 162 degrees C, the concentrations of the lower chlorinated dioxins and furans were significantly raised, especially for the TCDF. Increasing O(2) supply from 6.0% to 10.5% essentially led to a higher yield of tetra- to octa-PCDD/F, suggested that under sufficient burning conditions the lower O(2) level was favorable for reducing PCDD/F formation and emission. The variation of O(2) level did not give rise to a systematical change of PCDD/F homologue pattern. For all measurements, the isomer distributions of tetra- to hepta-PCDD/F were more or less the same, nearly independent of variations in the operating conditions and sampling positions. Only the significant increase of the sum of 1,3,7,8-TCDF and 1,3,7,9-TCDF was found in the zone after the boiler section.     

城市生活垃圾并流竖炉焚烧模拟实验研究

气化熔融焚烧技术能够避免重金属和二恶英的二次污染,被公认为实现零排放和环境友好型的焚烧方法。在这样的背景下提出了生活垃圾并流竖炉气化熔融焚烧工艺。该工艺以竖炉为气化熔融主体设备,垃圾料层与助燃空气在炉内都是至上而下并流流动,从而使垃圾热解气化产生的可燃气体在竖炉下部完全燃烧,以提供灰渣熔融耗热。并流竖炉热态模拟试验表明,并流时垃圾料层中各点的温度明显高于逆流情况,并流时产生的CO₂量明显高于逆流情况。因此说并流竖炉更适合气化熔融焚烧工艺的要求。     

回转窑式纯氧熔融焚烧垃圾技术研究

生活垃圾安全无害化处理是目前迫切需要解决的问题,直接气化熔融焚烧垃圾技术以降低二恶英排放方面巨大优势得到广泛关注,在此基础上提出纯氧熔融焚烧垃圾技术,几乎可以实现所有二次污染物近零排放。以350 t/d回转窑垃圾焚烧炉为例,对纯氧代替空气应用在回转窑上熔融焚烧垃圾系统进行了详细热力计算及分析。结果表明,纯氧熔融焚烧垃圾系统的锅炉效率可达90.56%,回转窑熔融焚烧系统还可以在垃圾焚烧后灰渣达到熔融温度的条件下,保持该系统热量平衡,稳定燃烧。并参考回转窑设计标准对该纯氧熔融焚烧城市生活垃圾的回转窑参数进行确定。     

Dioxins and their fingerprint in size-classified fly ash fractions from municipal solid waste incinerators in China--mechanical grate and fluidized bed units

The distribution of polychlorinated dibenzo-p-dioxins/dibenzofurans (PCDD/Fs), in brief dioxins, has seldom been addressed systematically in fly ash from municipal solid waste incinerators (MSWIs). This study shows the amount and fingerprint of PCDD/Fs in fly ash from four different Chinese MSWIs, that is, three mechanical grate units and one circulating fluidized bed unit. In these fly ash samples, dioxins-related parameters (international toxic equivalent quantity, total amount of PCDD/Fs, individual isomer classes, and 17 toxic 2,3,7,8-substituted congeners) all tend to increase with decreasing particle size for mechanical grate incinerators, yet only for the finest fraction for fluidized bed units. Moreover, the fluidized bed incinerator seems superior to grate incineration in controlling dioxins, yet a comparison is hampered by internal differences in the sample, for example, the fluidized bed fly ash has much lower carbon and chlorine contents. In addition, the presence of sulfur from mixing coal as supplemental fuel to the MSW may poison the catalytic steps in dioxins formation and thus suppress the formation of dioxins. With more residual carbon and chlorine in the fly ash, it is easier to form dioxins during cooling. Nevertheless, there is no apparent relation between Fe, Cu, and Zn contents and that of dioxins in fly ash.     

城市生活垃圾卫生填埋场恶臭的防治技术进展

恶臭污染已成为垃圾处理和处置过程中的严重公害。在分析中,介绍了填埋场各区域恶臭的控制措施,综述了卫生填埋场恶臭的常规防治技术,重点讨论了生物技术在填埋场脱臭中的应用,这些防治技术对各类环境卫生设施,如垃圾收集站、中转站、焚烧场、堆肥厂及粪便处理厂的臭气治理均有借鉴意义。