Fabrication Mechanical Properties of Unidirectional Jute/PP Composites Using Jute Yarns by Film Stacking Method

This paper mainly focuses on the fabrication process of long fibre reinforced unidirectional thermoplastic composites made using both natural (untreated) treated jute yarns. Jute yarns were wound in layers onto a metallic frame. Polypropylene films were inserted between these layers and compression moulded to fabricate unidirectional jute/PP composite specimens. Static mechanical properties were evaluated from tensile three point bending tests. Pre- post-failure examination were carried out on the test specimens using optical scanning electron microscopy to analyse the test results and investigate the correlations between their impregnation state, processing conditions, mechanical performances and fracture morphologies. For the unidirectional jute/PP film-stacked composites, the results indicated that the processing condition at the moulding temperature of 160°C and moulding pressure of 2.0 MPa for 15 min was ideally suited to obtain optimized properties. Improved wettability of resin melts due to complete matrix fusion at this processing condition facilitated thorough impregnation with minimum microstructural imperfections (microvoids) being generated. Jute/PP composites that contained treated jute yarns have shown superiority in tensile bending properties. Jute yarns polished or coated with PVA/PP (polyvinyl alcohol/polypropylene) must have contributed positively to fibre/matrix interfacial interactions leading to matrix to fibre effective stress transfer, thereby improving their reinforcing effects. Tensile strength and modulus of PP resin increased by approximately 285% and 388%, respectively, due to 50 wt% reinforcement by natural jute yarns. Further improvements in strength and modulus were achieved by approximately 14% and 10%, respectively, when treated yarns were used . The maximum bending stress modulus of jute/PP composites containing untreated yarns were approximately 190% and 460% higher than those of the virgin PP materials, and bending properties were improved by further 11% and 23%, respectively, due to coating treatments on the yarn surface.     

Effect of Orientation on the Morphology and Mechanical Properties of PLA/Starch Composite Filaments

Polylactic acid (PLA)/starch fibers were produced by twin screw extrusion of PLA with granular or gelatinized starch/glycerol followed by drawing through a set of winders with an intermediate oven. At 30% starch, fibers drawn 2–5x were highly flexible (elongation 20–100%) while undrawn filaments were brittle (elongation 2–9%). Tensile strength and moduli increased with increasing draw ratio but decreased with increasing starch content. Mechanical properties were better for composites made with gelatinized starch/glycerol than granular starch. In conclusion, orientation greatly increases the flexibility of PLA/starch composites and this may be useful not only in fibers but also possibly in molded articles. Other advantages of starch addition could include fiber softness without added plasticizer, moisture/odor absorbency and as a carrier for active compounds.     

Mechanical and Thermal Properties of PLLA/PCL Modified Clay Nanocomposites

Poly(l-lactic acid) (PLLA)/poly(caprolactone) (PCL) and two types of organoclay (OMMT) including a fatty amide and ocatdecylamine montmorillonite (FA-MMT and ODA-MMT) were employed to produce polymer nanocomposites by melt blending. Materials were characterized using X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA), elemental analysis, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Mechanical properties were also investigated for these nanocomposites. The nanocomposites showed increasing mechanical properties and thermal stability. XRD results indicated that the materials formed nanocomposites. SEM morphology showed that increasing content of OMMT reduced the domain size of phase separated particles. TEM outcomes have confirmed the intercalated type of nanocomposite. Additionally, a solution casting process has been used to prepare these nanocomposites and characterized to compare these results with the above process.     

Rheology,Morphology and Thermal Properties of a PLA/PHB/Clay Blend Nanocomposite: The Influence of Process Parameters

Journal of Polymers and the Environment - The effect of process parameters on the final properties of a poly-lactic acid (PLA) and polyhydroxybutyrate (PHB) polymer blend filled with nanoclays was...     

Thermal,Mechanical and Physical Properties of Composite Films Developed from Seaweed Polysaccharides/Cellulose Nanofibers

Journal of Polymers and the Environment - Algae-based materials appear to be promising substitutes for plastics in many applications due to their eco-friendly belongings. However, high solubility,...     

Effect of Hydrothermal Aging on Injection Molded Short Jute Fiber Reinforced Poly(Lactic Acid) (PLA) Composites

This work focused on the durability of short jute fiber reinforced poly(lactic acid) (PLA) composites in distilled water at different temperatures (23, 37.8 and 60 °C). Morphological, thermal and mechanical properties (tensile, flexural, and impact) of jute/PLA composites were investigated before and after aging. Different from traditional synthetic fiber reinforced polymer composites, the stability of jute/PLA composites in water was significantly influenced by hydrothermal temperature. The mechanical properties of the composites and molecular weight of PLA matrix declined quickly at 60 °C, however, this process was quite slower at temperatures of 23 and 37.8 °C. Impact properties of the composites were hardly decreased, but the tensile and flexural properties suffered a drop though to various degrees with three degradation stages at 23 and 37.8 °C. The poor interface of composites and the degradation of PLA matrix were the main damage mechanism induced by hydrothermal aging. Furthermore, considering the hydrolysis of PLA matrix, the cleavage of PLA molecular chain in different aging time was quantitatively investigated for the first time to illustrate hydrolysis degree of PLA matrix at different aging time.     

Effect of Coconut, Sisal and Jute Fibers on the Properties of Starch/Gluten/Glycerol Matrix

Coconut, sisal and jute fibers were added as reinforcement materials in a biodegradable polymer matrix comprised of starch/gluten/glycerol. The content of fibers used in the composites varied from 5% to 30% by weight of the total polymers (starch and gluten). Materials were processed in a Haake torque rheometer (120 °C, 50 rpm) for 6 min. The mixtures obtained were molded by heat compression and further characterized. Addition of lignocellulosic fibers in the matrix decreased the water absorption at equilibrium. The diffusion coefficient decreased sharply around 5% fiber concentration, and further fiber additions caused only small variations. The thermogravimetric (TG) analysis revealed improved thermal stability of matrix upon addition of fibers. The Young’s modulus and ultimate tensile strength increased with fiber content in the matrix. The storage modulus increased with increasing fiber content, whereas tanδ curves decreased, confirming the reinforcing effect of the fibers. Morphology of the composites analyzed under the scanning electron microscope (SEM) exhibited good interfacial adhesion between the matrix and the added fibers. Matrix degraded rapidly in compost, and addition of increased amounts of coconut fiber in the matrix caused a slowdown the biodegradability of the matrix. Names are necessary to report factually on available data; however, the USDA neither guarantees nor warrants the standard of the product, and the use of the name by USDA implies no approval of the product to the exclusion of others that may be suitable.     

Effect of Additives on the Improvement of Mechanical and Degradable Properties of Photografted Jute Yarn with Acrylamide

The jute yarn was grafted with acrylamide monomer (AA) under ultraviolet (UV) radiation to modify its mechanical and degradable properties. A number of AA solutions of different concentrations in methanol (MeOH) along with photoinitiator Irgacure 907 [2-methyl-1-(4-methylthiophenyl)-2-morpholinopropanone-1] were prepared. The monomer concentration and irradiation time were optimized. Jute yarn grafted with 30% AA under UV radiation for 60 min showed of the highest polymer loading (PL) value of 22% with a enhanced tensile strength (TS) value of 195% and elongation at break (Eb) value of 256% compared to untreated jute yarn. To further improve the properties of jute yarn, a number of additives (1%) such as urea, polyvinylpyrrolidone, urethane acrylate, and urethane diacrylate were used in the AA (30%) solution. Among all the additives used, urea significantly influenced the PL (27%), TS (230%), and Eb (264%) values of the treated jute yarns. Water uptake and the degradation properties of treated and untreated jute yarn caused by simulated weathering and in soil (25% water) were also studied. The rate of degradation of grafted sample is lower then that of untreated sample. DSC studies showed the thermal stability of the AA plus urea grafted sample.     

Biobased Polyurethanes from Rapeseed Oil Polyols: Structure, Mechanical and Thermal Properties

Biobased polyols were synthesized from rapeseed oil (RO) with diethanolamine (DEA), triethanolamine (TEA) and glycerol (GL) at different molar ratios. The structures of the synthesized polyols were analyzed using FTIR-ATR spectroscopy. Polyurethane (PU) networks from RO/DEA polyols and polymeric MDI showed higher tensile strength, modulus and hardness, but their elongation at break decreased, compared to the case of the PU obtained from RO/TEA and RO/GL polyols. The tensile strength and modulus of PU networks increased with increasing PU cohesion energy density (CED) and decreasing molecular weight between crosslinks M _c . From the thermogravimetric analysis and its derivative thermograms, at the first stage of destruction (below 5 % weight loss) in the air and inert atmosphere, the PU obtained from RO polyols were ranked in the following order: PU RO/GL > PU RO/TEA > PU RO/DEA, and their thermostability was higher than that of the PU based on propylene oxide.     

Mechanical and Thermal Properties of Bamboo Microfibril Reinforced Polyhydroxybutyrate Biocomposites

In the present investigation, microfibrils were extracted from raw bamboo and characterized using scanning electron microscope. Composites based on polyhydroxybutyrate (PHB) and bamboo microfibril were prepared with various microfibril loading. The mechanical and thermal properties of the resulting composites were measured. Tensile strength and impact strength of the composites were found to be increasing with increase in the loading of bamboo microfibrils, reached an optimum and thereafter decreased with further increase in microfibril loading. Percentage crystallinity was found to be increasing with increase in fibril loading. Thermal stability of the composite was higher than that of pure PHB. The composite could be developed further for various structural applications.     

Effect of Ionizing Radiation on the Morphological,Thermal and Mechanical Properties of Polyvinyl Alcohol/Polyethylene Glycol Blends

Blends of water—soluble polymers based on Poly vinyl alcohol (PVA) and Polyethylene glycol (PEG) have been prepared by the solution casting technique. The effect of various doses of γ-radiation on the structural properties of PVA/PEG polymer blends with all its compositions has been investigated. From the visual observation of all the blend compositions, it was found that, the best compatibility of the blend is up to 40% PVA/60%PEG. The structure–Property behavior of all the prepared blends before and after γ-irradiation was investigated by IR Spectroscopy, thermogravimetric analysis (TGA), mechanical properties and Scanning electron microscope (SEM). The gel content and the swelling behavior of the PVA/PEG blends were investigated. It was found that the gel content increases with increasing irradiation dose and PVA concentration in the blend. Swelling percent increased as the composition of PEG increased in the blend. The results obtained by FTIR analysis and SEM confirm the existence of possible interaction between PVA and PEG homopolymers. TGA of PVA/PEG blend, before and after γ-irradiation, showed that the unirradiated and irradiated PVA/PEG blends are more stable against thermal decomposition than pure PVA. Improvement in tensile mechanical properties of PVA/PEG blends was occurred.     

Rheology,Morphology, Crystallization Behaviors,Mechanical and Thermal Properties of Poly(lactic acid)/Polypropylene/Maleic Anhydride-Grafted Polypropylene Blends

The rheologies, morphologies, crystallization behaviors, mechanical and thermal properties of poly(lactic acid) (PLA)/polypropylene (PP) blends and PLA/PP/maleic anhydride-grafted PP (MAPP) blends were investigated. The results showed that the complex viscosities of PLA/PP blends were between those of neat PLA and neat PP, and MAPP had a thinning effect on those of the blends. PLA/PP blends exhibited the distinct phase separation morphologies due to the limited partial miscibility of the blend components. MAPP slightly improved the miscibility between PLA and PP. Both the cold crystallization of PLA component and melt crystallization of PP component were enhanced, probably because PLA and PP were reciprocal nucleating agents. The tensile strength and flexural modulus decreased, while the tensile strain at break and heat deflection temperature (HDT) increased with the increasing PP content. MAPP had the positive effects on the notched impact strength and HDT of PLA-rich blends and also increased the flexural modulus of the binary blends. The thermal stability of the blend was improved by PP, and the incorporation of MAPP further enhanced the thermal stability.     

Effect of Biaxial Stretching on Thermal Properties, Shrinkage and Mechanical Properties of Poly (Lactic Acid) Films

This study produced poly (lactic acid) sheets using a biaxial stretching process, to investigate the effects of biaxial stretching on thermal properties, crystallinity, shrinkage and mechanical properties of PLA films. The results of differential scanning calorimetry show that the glass temperature peak of PLA films, which weakened after stretching. The cold crystallization peak of PLA films nearly disappeared at stretch ratios of 4 × 4 with a stretching rate above 50 %/s. The orientation and strain crystallization of PLA films were suppressed at stretching temperatures of approximately 100–110 °C. The shrinkage of PLA decreased proportionally to the stretch rate and inversely proportional to the stretching temperature, suggesting that the internal stresses frozen in the amorphous phase were an indication of a decrease in the crystallinity of the films, implying that PLA films would be best suited to low-shrinkage applications. The stress–strain of the PLA films increased considerably following the biaxial stretching process. In addition, PLA films exposed to hot water treatment show a slight decrease in stress values, probably attributable to a relaxation of the molecules, which have undergone orientation but failed to crystallize.     

Preparation, Thermal Properties and Thermal Reliability of Form-Stable Paraffin/Polypropylene Composite for Thermal Energy Storage

This study is focused on the preparation, characterization, and determination of thermal properties and thermal reliability of paraffin/polypropylene (PP) composite as a novel form-stable phase change material (PCM) for thermal energy storage applications. In the composite, paraffin acts as a PCM when PP is operated as supporting material. The composites prepared at different mass fractions of paraffin (50, 60, 70, 80, and 90 w/w%) by solution casting method were subjected to leakage test by heating the composites over the melting temperature of the PCM. The paraffin/PP composite (70/30 w/w%) is found as the maximum paraffin containing composite and was characterized using Fourier transform infrared spectroscopy, optic microscopy, differential scanning calorimetry (DSC), and thermal gravimetric analysis (TGA) techniques. DSC analysis indicated that the form-stable paraffin/PP composite melts at 44.77–45.52 °C and crystallizes at 53.55–54.80 °C. It has latent heats of 136.16 and −136.59 J/g for melting and crystallization, respectively. These thermal properties make it potential PCM for latent heat thermal energy storage (LHTES) purposes such as solar space heating applications. Accelerated thermal cycling tests indicated that the form-stable PCM had good thermal reliability. TGA also showed that the form-stable PCM degrades in two distinguishable steps and had good chemical stability.     

Water transport in polylactic acid (PLA), PLA/ polycaprolactone copolymers, and PLA/polyethylene glycol blends

Polylactic acid (PLA) is a hydrolytically degradable aliphatic polyester, and water vapor permeability may have a significant influence on the rate of degradation. A method is devised to use bags prepared from PLA films and filled with molecular sieves to determine the water vapor permeability in the polymer, its copolymers with caprolactone, and blends with polyethylene glycol. The “solution-diffusion” model is used to determine the permeability parameters. These include the solubility coefficient,S, a measure of the equilibrium water concentration available for hydrolysis and the diffusion coefficient,D, which characterizes the rate of water vapor diffusion into the film under specific conditions. Values ofS andD at 50‡C and 90% relative humidity ranged from 400 × 10^-6 to 1000 × 10^-6 cm³ (STP)/(cm³ Pa) and 0.20 × 10^-6 to 1.0 × 10^-6 cm²/s, respectively. TheS andD coefficients were also measured at 20 and 40‡C and compared to those of other polymers. The degree of crystallinity was found to have little influence on the measured permeability parameters. The heat of sorption, δH_S, and the activation energy of diffusion, E_D, were used to show that the permeability process is best described by the “water cluster” model for hydrophobic polymers. Finally, the diffusion coefficient is used to compare the rate of water diffusion to the rate of water consumption by ester hydrolysis. Results indicate that hydrolytic degradation of PLA is reaction-controlled.     

The Properties of PLA/Oxidized Soybean Oil Polymer Blends

Novel polymer blends based on completely renewable polymers were reported. Polymer blends based on polylactic acid (PLA) and oxidized and hydroxylated soya bean oil polymers were prepared. Plasticization and mechanical strength effect of the soya bean oil polymers on the PLA were observed. Fracture surface analysis of the polymer blends was carried out by using scanning electron microscopy. The PLA blends showed more amorphous morphologies compared to pure PLA. The blends had better elongation at break in view of the stress–strain measurement. Blend of PLA with the hydroxylated polymeric soya bean oil indicated the slightly antibacterial properties.     

Silver Nanoparticle Incorporated Flaxseed Protein-Alginate Composite Films: Effect on Physicochemical,Mechanical, and Thermal Properties

Journal of Polymers and the Environment - In the present study, flaxseed protein-alginate films were prepared with different concentrations of silver nanoparticles (AgNPs) and were evaluated for...     

Mechanical, Thermal and Water Absorption Properties of Kenaf-Fiber-Based Polypropylene and Poly(Butylene Succinate) Composites

The use of composites made from non-biodegradable conventional plastic materials (e.g., polypropylene, PP) is creating global environmental concern. Biodegradable plastics such as poly(butylene succinate) (PBS) are sought after to reduce plastic waste accumulation. Unfortunately, these types of plastics are very costly; therefore, natural lignocellulosic fibers are incorporated to reduce the cost. Kenaf fibers are also incorporated into PP and PBS for reinforcing purposes and they have low densities, high specific properties and renewable sourcing. However without good compatibilization, the interfacial adhesion between the matrix and the fibers is poor due to differences in polarity between the two materials. Maleic anhydride-grafted compatibilizers may be introduced into the system to improve the matrix-fiber interactions. The overall mechanical, thermal and water absorption properties of PP and PBS composites prepared with 30 vol.% short kenaf fibers (KFs) using a twin-screw extruder were being investigated in this study. The flexural properties for both types of composites were enhanced by the addition of compatibilizer, with improvements of 56 and 16 % in flexural strength for the PP/KF and PBS/KF composites, respectively. Good matrix-fiber adhesion was also observed by scanning electron microscopy. However, the thermal stability of the PBS/KF composites was lower than that of the PP/KF composites. This result was confirmed by both DSC and TGA thermal analysis tests. The water absorption at equilibrium of a PBS composite filled with KFs is inherently lower than of a PP/KF composite because the water molecules more readily penetrate the PP composites through existing voids between the fibers and the matrix. Based on this research, it can be concluded that PBS/KF composites are good candidates for replacing PP/KF composites in applications whereby biodegradability is essential and no extreme thermal and moisture exposures are required.     

PLA and Montmorilonite Nanocomposites: Properties, Biodegradation and Potential Toxicity

The concern related to solid waste increases efforts to develop products based on biodegradable materials. At present, PLA has one of the highest potentials among biopolyesters, particularly for packaging. However, its application is limited in some fields. In order to optimize PLA properties, organo-modified montmorilonites have been extensively used to obtain nanocomposites. Although PLA nanocomposites studies are widely reported in the literature, there is still few information about the influence of organoclays on de biodegradation process, which is a relevant information, since one of the main purposals related to the final disposal of biopolymers as PLA is composting. Besides, in the last years some research has been conducted in order to evaluate the potential toxicity of montmorilonite, unmodified or organo-modified. Since the use of montmorilonite is expanding in different applications, human exposure and risk assessment are important issues to be investigated. In this context, this review intends to compile available information related to common organoclays used for PLA nanocomposites, its properties, biodegradation analysis and potential toxicity evaluation of nanocomposites, focused on montmorilonite as filler. Two issues of relevance were pointed out. The first is food safety and quality, and the second consideration is the environmental effect.