Fabric filters versus electrostatic precipitators

Control of particulate emissions from pulverized coal fired steam generators is becoming a significant factor in the siting and public acceptability of large coal burning power plants. The particulate emission limit established by the EPA for new coal fired boilers is 0.03 lb/10⁶ Btu (13 ng/J) Possibly more restrictive than this is the state of New Mexico's particulate regulation which calls for no more than 0.05 lb/10⁶ Btu (22 ng/J) total, and no more than 0.02 lb/10⁶ Btu (9 ng/J) less than 2 microns in diameter. This paper will evaluate the effect of these stringent limitations on the technical feasibility and economics of dry particulate removal. Electrostatic precipitators have been the dominant particulate collection device in the electric utility industry for many years because of their low capital and operating cost. However, increasingly stringent emission standards have led to substantially higher costs for precipitators. These costs have increased sufficiently for fabric filtration to become a competitive alternative in achieving cost effective control. This paper will compare the economics and performance of fabric filtration with respect to conventional electrostatic precipitators. The paper will also address the preliminary evaluation procedures that should be followed in order to select the appropriate device for new or existing coal-fired boilers.     

Filtration efficiencies in electrostatically augmented granular beds

Fine particle filtration efficiencies of electrically enhanced granular beds are computed and compared with available experimental data. Collection efficiencies of a single bed sphere in a gaseous flow are first calculated by numerically solving the equations of particle motion. The collection mechanisms incorporated here are inertial impaction, interception, and charged fine particle-imposed electric field interaction. The approach is based upon a “unit cell” model which enables one to include the effects of surrounding bed particles on the collection process. Stokes' flow and potential flow are used to model the gas flow around the bed particle. Total efficiency is computed by integrating the single-sphere collection efficiency over the bed volume. These calculated total bed efficiencies compare satisfactorily with data obtained from an existing granular bed facility over a range of parameter values. Both theory and experimental data show that the electrical force significantly enhances particulate collection in granular beds.     

Optimization of collection efficiency by varying plate spacing within an electrostatic precipitator

Use of the Deutsch equation as an evaluation tool of electrostatic precipitators has resulted in the restriction design to a single plate spacing and has not enabled optimal use of the space charge arising from the presence of charged dust particles. Space charge is dependent on dust loading and plate spacing and also influences the electric field, hence the migration velocity and, therefore, collection efficiency. Thus a trade-off is indicated between plate spacing and collection efficiency as a function of dust loading. A first step examination of this trade-off indicates that varied spacing can be used in precipitators while maintaining high levels of efficiency and decreasing the required specific collection area by 15% to 25%.     

Collection efficiency of electrostatic precipitators by numerical simulation

A numerical simulation code has been developed to analyze the coupled electro-aerodynamic phenomena within an electrostatic precipitator operated in both the positive and negative corona modes. The space charge and current densities, as well as the static and space charge components of the electric field, are first obtained using the known cross-sections for ionization and negative ion formation. Data includes the effects of fluid flow. The above quantities (except the static field) are then corrected in a subsequent iteration for the presence of dust particles of known size distribution, charges predominantly by the field charging mechanism. The precipitator collection efficiency is calculated from the trajectories of the charged dust particles. For theory comparison, the collection efficiencies of model precipitators were measured by light-scattering techniques using oil drops as test particles. The variation of efficiency with wire-to-wire spacing will be discussed as a case study.     

Pressure drop in electrostatic fabric filtration

Fabric filtration systems have been employed in industry for over a century with relatively few technological modifications. However, with the recent substantial increase in energy costs, conservation in energy consumption has become vitally important. As a result, the filtration systems of yesteryear may not be the best approach for future applications. Recently, an external electrical field was considered in fabric filtration of industrial dust with very promising initial results. An increase in the collection efficiency, particularly for fine particulates, and a decrease in the pressure drop was observed. In this paper the further results of an experimental program in the investigation of pressure drop in the electrostatic fabric filtration in industrial dust control are presented. The basic apparatus, a bench-scale electrostatic fabric filtration system, creates a representative dust cake under specific conditions of operating parameters and charge levels. The results clearly indicate that filter and dust cake resistance, or pressure drop, decreases substantially with the increased electrostatic field strength for all industrial dust samples tested, regardless of fabric type and other relevant parameters.     

Processes for sustainable development using high-intensity electric fields

Intense electric fields up to 10⁷ V/m generate very interesting and useful applications for the environment. Several processes using high electrical voltage for environment preservation were developed in the laboratory. The purpose of this study was to review these applications, highlighting their economic and environmental benefits: (1) electrostatic separators of particles used in industrial wastes recycling; (a) role-type electrostatic separator for granular mixtures of plastic–metal particles; (b) free-fall and rotating belt triboelectric separators for mixtures of plastic–plastic particles; (c) plate-type electrostatic separator for mixtures of metal–metal particles, (2) electrostatic precipitators for gas cleaning and (3) ozone generators for air and water treatment.     

Control of salt laden particulate emissions from hogged fuel boilers

This paper presents the results of an evaluation of excessive salt emissions from 16 hogged fuel boilers in Washington, Oregon, and Alaska. Logs transported or stored in sea water, absorb substantial amounts of salt which is noncombustible, and is emitted as a fine particulate when the hogged fuel is burned, contributing to opacity and particulate emissions. Control measures considered are fuel pretreatment, combustion modification, use of conventional particulate control devices (electrostatic precipitators, fabric filters, and wet scrubbers), and several novel particulate control devices.The best available control technology appears to be a mechanical collector-fabric filter combination; some electrostatic scrubber type devices have also shown excellent capability.     

Development of a sampling train for the assessment of particulate fugitive emissions

A prototype portable Fugitive Assessment Sampling Train (FAST), designed to obtain large samples of particulate emissions generated by sources whose configurations preclude sample collection before the diffusion of the emissions into the ambient atmosphere, has been successfully fabricated and tested. The prototype FAST utilizes a combination of commercially available and specially designed equipment to collect a 500 milligram particulate sample in an 8-hour period at locations downwind of most industrial fugitive sources. The particulate sample is separated into inhalable and respirable fractions and provides sufficient material for a complete Level 1 assessment including bioassays. A quantity of organic species larger than C₆, sufficient for mass spectrometry analysis, is collected on a bed of adsorbent resin. The establishment of design criteria and operating parameters, selection and design of hardware components, and the fabrication and initial testing of the FAST are discussed. The results of calibration tests and an initial field trial are presented and a plan for additional development is outlined.     

Electrostatic effects in vortical flows

Electrostatic forces have been shown to significantly enhance the collection efficiency of cyclones. In this paper, an analytic model will be developed for the effect of an applied electric field on charged particle trajectories within a laminar, two-dimensional vortical flow. Boundary conditions for particle injection are developed and collection efficiencies are predicted.     

An assessment of the environmental effects of energy systems, with emphasis on oil

This paper describes the approach of the VESE project undertaken by ENEA to assess the environmental and socioeconomic effects of various energy systems, and it refers to the fundamental choices adopted for the development of the project, to the work plan and to the analytical methods employed. This paper also reports the findings of an oil system case study concerning the Italian province of Piacenza: a set of oil-fired electric power plants, together with industrial and civil installations burning oil products. Fuel consumption and air pollution emissions were characterized through a field survey. The emission inventory of sulfur and nitrogen oxides and particulate matter were estimated with reference to area and point sources. A multisource dispersion model (DIMULA) was developed, which took into account certain meteorological peculiarities of the area (e.g., calm weather and/or fog). The model, first applied to the dispersion of sulfur oxides, has given encouraging results. A study of comparative forced expiratory volumes in elementary school children has been chosen to determine the air pollution health effects in the Piacenza province. Plant and animal resources in the province of Piacenza were identified through a field investigation. Published data on crop damage by air pollutants are discussed and statistically analyzed. A dose-response relationship was obtained for the yield loss of alfalfa caused by SO₂.     

Comparison of the chromotropic acid and modified pararosaniline methods for the determination of formaldehyde in air

Follow-up tests were performed in 25 complaint homes previously investigated by the Wisconsin Division of Health to determine ambient formaldehyde concentrations. Four collection methods were compared in each home: (1) midget impingers containing double-distilled water and immersed in ice baths, (2) midget impingers containing 1% sodium bisulfite solution and immersed in ice baths, (3) midget impingers containing cold 1% sodium bisulfite solution (temperature not maintained with an ice bath), and (4) a refrigerated, complete sampling unit developed at Lawrence Berkley Laboratory which utilized double-distilled water as a collection medium. Air was drawn through the midget impingers using personal sampling pumps. All four types of sampling trains were operated simultaneously in a bedroom, collecting specimens within an area of about 4 ft², while in the kitchen or living room, all sampling trains except for the impingers containing 1% sodium bisulfite solution and immersed in ice baths were operated together. Analysis of variance indicated that the three samples collected using midget impingers and personal sampling pumps gave similar results. All specimens collected in water were analyzed using both the chromotropic acid and pararosaniline analytical methods. Quality control specimens prepared in the laboratory showed excellent agreement between the two methods; however, field specimens through which air had been drawn were assigned lower values using the pararosaniline method. Special precautions were taken to ensure that specimens collected in water were not contaminated with sodium bisulfite, a serious interference for the pararosaniline test. To rule out the possibility that specimens deteriorated between analysis, test results from each method were confirmed by repeating each method for selected sets of specimens for a period of several days. It was hypothesized that some source of interference was present in the field specimens which affected the pararosaniline analysis. Statistical tests were applied to determine whether the observed discrepancy between the analytical methods was consistent and a regression model was employed to determine whether any of the other environmental parameters measured during sample collection was associated with the discrepancy.     

Tubular electrostatic precipitators of two-stage design

Although the “two stage” electrostatic precipitator concept was first developed in 1910, until recently most of their use was confined to in-plant air cleaning. In the last decade, plate type designs have been modified to make them suitable for industrial applications involving organic emissions, most notably in asphalt saturating, plastic curing, food processing, printing, textile finishing, and heat treating industries. However, plate type designs are inadequate in applications where very high loading and/or high particulate content are involved.Tubular design with wider spacing and higher voltages incorporates the best features of both the single stage and two stage type precipitators. These units have been used in molybdenum roasting, zirconium calcining, ammonia scrubbing of oxides of sulfur, meat broiling, foundry exhaust, etc.The paper discusses design parameters, field test data, and operating data on these units. Comparisons with single-stage type precipitators are made wherever applicable. Advantages and disadvantages of two stage precipitators are also discussed.     

A passive sampling device for determining formaldehyde in indoor air

A passive sampling device based on the principle of diffusion has been developed for the determination of formaldehyde in ambient air. The sampler consists of a capped glass tube (with approximate dimensions of 2.4 × 9 cm) containing a glass-fiber filter treated with NaHSO₃. In the field, the device collects a sample by being uncapped for a specified sampling time. After being recapped and returned to the laboratory, the filter is analyzed by the chromotropic acid (CTA) method. Laboratory validation studies were conducted by exposing the sampling devices for 1 week to dry formaldehyde gas generated by passing trioxane vapor over an acid catalyst bed. In these tests, formaldehyde concentrations ranged from 0.05 to 0.80 mL/m³. Reproducibility was excellent, with relative standard deviations averaging 5.4% for five constant concentrations. The lower detection limit was determined to be 3.6 mL/m³ h. In an occupational environment an 8-h sample would be sufficient to detect compliance with the OSHA permissible exposure limit of 3 mL/m³; in a residential environment a 1-week sample would allow detection of 0.025 mL/m³ for indoor air quality audits.     

Dynamic model for radionuclide uptake in lichen

Samples of atmospheric particulate material and terrestrial plants, including lichens, were collected in New Brunswick, Canada between 1980 and 1983 and analyzed for a wide range of artificial and naturally-occuring radionuclides, including fission products (¹⁴¹Ce, ¹⁴⁴Ce, ¹⁰³Ru, ¹⁰⁶Ru, ⁹⁵Zr and ¹³⁷Cs) derived from the 16 October 1980 Chinese nuclear test. Activity ratios of some of the short-lived fission products in air particulates and lichens are in reasonable agreement with those predicted from fission product yields for nuclear weapons tests, indicating that only minor fractionation occurred for these radionuclides during their transport through air particulate and lichen environmental phases. The ⁷Be inventories measured in a suite of lichen (Cladonia rangiferina) samples were used to calibrate each lichen plant for its collection efficiency for atmospheric particulates and fallout radioactivity.A lichen model has been developed to predict lichen inventories of radioactivity for different lichen growth functions and bio-elimination rates. Assuming that lichen growth results in a linear increase in surface area with time, the experimental results yield biological residence times of 1–2 years for ²¹⁰Pb and Pu and 5–8 years for ¹³⁷Cs. The more efficient retention of ¹³⁷Cs is probably due to its physiological uptake in lichen plants as a proxy for potassium, as evidenced by an observed, inverse relationship between ¹³⁷Cs and ⁴⁰K activities in lichen.     

Evaluation of selected monitoring methods for formaldehyde in domestic environments

Varioys analytical methodologies for the monitoring of formaldehyde (CH₂O) concentrations in domestic environments have been developed and evaluated. A modified CEA Instruments, Inc., analyzer has near-real-time CH₃O-specific analysis capability with an 0.01 mg/m³ detection limit. A solid sorbent, 13X molecular sieve has been utilized in a pumped collection unit with a demonstrated 0.03–12.5 mg/m³ linear dynamic range using sampling periods of ≤ 15 min. The development of screening-type techniques has included (1) a semipermeable-membrane passive sampler for measurements of average CH₂O concentrations over 8–24-h periods, and (2) a visual colorimetric analysis method for semiquantitative CH₂O determinations using solid chemical reagents. A preliminary field evaluation has been completed. The results show excellent agreement between the new CH₂O monitoring methods and a reference sampling and analysis technique. A generation apparatus for the production of CH₂O vapor is also reported with a demonstrated linear dynamic range between 0.003 and 12.5 mg/m³.     

Ambient aerosol sampling: Problems,goals and wind tunnel test results of hi-volume samplers

The area of ambient air sampling and its inherent problems and current goals are discussed in general. In particular, recently completed tests of the collection effectiveness of the Rocky Flats Hi-Volume Sampler are compared to previously completed tests of the Standard EPA Hi-Volume Sampler for a variety of field realistic conditions. Collection effectiveness is defined as the ratio of the aerosol collected on the collection substrates of the sampler to that collected by an isokinetic sampling system.The collection effectiveness of the Standard EPA Hi-Volume Sampler was determined as a function of particle size (5–50 μm) and sampler orientation (0° and 45°) at a base condition wind speed of 4.6 m/s and 8% relative turbulence intensity. The results indicated a strong effect of orientation on collection effectiveness at a sampling rate of 1416 l/min. Wind speed over the range of 1.5–4.6 m/s does not greatly influence the collection effectiveness of 15 μm particles. Free stream turbulence levels of 1 and 8% relative intensity has no effect upon collection characteristics.The collection effectiveness of the Rocky Flats Hi-Volume Sampler was determined as a function of particle size (1–34 μm), wind speed (1.52–12.19 m/s) and sampler orientation to the mean flow (0°, 45°, 180°). The results show the sampler, with an inlet flow rate of 880 l/min, has an inlet effectiveness that was a slight function of orientation angle for particles 1–10 μm with a larger effect seen for 20–34 μm; a strong effect of velocity was seen up to 5 m/s where a further increase showed only a slight decrease in effectiveness.The Microsorban-98 filter that is presently used in the Rocky Flats Sampler was tested for efficiency over the size range of particles from 0.01–1 μm and with three different face velocities using the sampler flow rates of 600, 800 and 1 000 l/min corresponding to pressure drops of 20–24 in. of water (3.74–4.49 cm HaG). The filter paper, which was of the fiber type, was found to be 99.9% efficient over the range of particle sizes and pressure drops tested.     

Application of slipstreamed air pollution control devices on waste-as-fuel processes

The recovery of energy from the combustion of municipal solid wastes is becoming an attractive alternative as landfill space becomes scarce and the availability of fossil fuels decreases. Particulate emissions from “waste-as-fuel” processes, however, may differ significantly in chemical and physical properties from particulate emissions produced by firing only coal. Such differences can affect the design and operation of air pollution control equipment. Presented in this paper are the results of a 2-month test program at Ames, Iowa, with a mobile electrostatic precipitator (ESP) and a mobile scrubber supplied by the U.S. Environmental Protection Agency (EPA), Industrial Environmental Research Laboratory (IERL), Research Triangle Park. PEDCo Environmental, Inc., and Acurex Corporation jointly conducted the test program to examine the effect of burning refuse-derived fuel (RDF) on particulate and heavy metal control efficiencies. The mobile ESP was used only as a primary control device, whereas the mobile scrubber was tested both upstream and downstream of the existing full-scale ESP. This paper also presents a status report on a PEDCo test program with a pilot fabric filter at Ames.     

Interaction between electrostatics and fluid dynamics in electrostatic precipitators

Significant effort has been devoted by past researchers in electrostatic precipitators to electrostatics and particle chemistry. Relatively little, however, has been published on the effect of turbulent flow and its interaction with electrostatics and particle dynamics. This paper describes an experiment and a fundamental model which is focused on the coupled effects of the fluid dynamics and electrostatics.A laboratory precipitator flow facility with laser beam illumination was used to visualize smoke flow. Detailed photographs of flow patterns with and without electric field were recorded in a horizontal plane through the precipitator.A theoretical model was used to numerically simulate the observed flow patterns in the experiment. In the model the flow was described by time-averaged mass and momentum equations with a two-equation turbulence model. The electric field was described by Maxwell electrostatic equation and the continuity of the current equation. The system of the coupled partial differential equations was solved by a finite difference scheme.The interaction between fluid dynamics and electrostatics is shown to have a significant role in altering the flow in the precipitator. The practical implication is that the interaction will aid in particle migration in some regions, but it will increase reentrainment and reduce particle migration in others. Comparison between the results from the experiment and numerical computations shows good qualitative agreement between the two. Since both the electrostatic and the fluid dynamic flow fields depend on the electrode geometry, further investigation may lead to improved design of precipitators.     

Evaluation of the George Neal electrostatic precipitator

The Electric Power Research Institute (EPRI) is currently supporting a major research program characterizing the performance of high efficiency electrostatic precipitators (ESP). One such effort evaluating the George Neal ESP of Iowa Public Service Company is described in this paper.Results show that under well tuned conditions the ESP overall collection efficiency was 99.7% at a specific collecting area of 745 ft²/kacfm (147 m²/m³/s) (520 MW) with associated mass concentrations of 0.025 lb/10⁶ Btu and stack opacity of 4.6%. The boiler outlet size distribution was found to be bimodal with submicron and large particle peaks at 0.2 and 5 microns diameter, respectively. Consequently, an apparent bimodal fractional efficiency curve results with efficiencies of 99.6%, 98%, and 90% measured for 20, 2 and 0.2 micron diameter particles, respectively. Rapping reentrainment losses were found to be insignificant except during episodes of high ash hopper levels resulting from a malfunctioning ash removal system, when large rapping puffs were observed. In addition, outlet emissions increased dramatically to 0.08 lb/10⁶ Btu (34 ng/J) during these periods, suggesting that an emission level more representative of daily operation lies somewhere between 0.025–0.08 lb/10⁶ Btu (10.8–34 ng/J).     

Particulate matter in the Cairo atmosphere. 1. Dustfall and its chemical constituents

Dustfall, sampled in different parts of Cairo, has been analysed for selected constituents in soluble and insoluble fractions. We show that the rate of total particulate deposition over Cairo increased from 27 g/m² · 30 days during 1962 to 57 g/m² · 30 days in 1983; the highest rates of deposition were recorded during winter and spring months, while the maximum concentrations of soluble compounds were found during the summer season. The high concentrations of ammonium and sulphates detected in dustfall over Cairo during summer indicates that atmospheric chemical reactions play an important role in this increase of soluble compounds concentration. The rate of deposition in different districts and the chemical composition indicate that particulate matter in Cairo atmosphere is influenced by urban activities and winds loaded with dust from the industrial areas north and south of the city. Furthermore, i.r. spectroscopic analysis show absorption bands at about 2950, 2920, 2820, 2720, 1720, 1465, 1385, 1300 and 1100 cm⁻¹ which are characteristic bands for aliphatic hydrocarbons, aldehydes, and ketones. The presence of these compounds and the high concentration of tarry matter confirm the role of combustion processes in polluting the atmosphere of Cairo.