Sustainability of recycling plastic waste as fibers for concrete: a review

Journal of Material Cycles and Waste Management - Plastic waste management is of global concern while construction industry keeps searching for innovations to become more sustainable. In this...     

废弃混凝土再生利用的产业化研究

作为大规模城市化的产物,废弃混凝土引发了一系列的资源和环境问题.废弃混凝土的再生利用技术已经日趋成熟,而市场化推广却遇到成本、制度等方面的一系列难题.引入循环经济的理念,对废弃混凝土与再生混凝土进行成本比较、对产业化的困难和条件进行了剖析,并从技术、产业、经济等各方面提出了政策建议,也可为其它资源再生产业的发展提供一定的借鉴.     

Optimizing a recycling process of SMC composite waste

Investigations about the recycling of sheet moulding compounds (SMC) waste as incorporation material for thermoplastic polymer matrix are reported in this paper. A new efficient process is developed in order to strongly increase the reinforcement glass fraction of SMC leading to good mechanical performance of the new thermoplastic compounds. The overall process is composed of two main steps: mechanical and chemical. The second stage is characterised in terms of optimization and capability by means of experimental design and statistical process control techniques for finding the optimal chemical conditions and validating the process.     

Waste plastics recycling process using coke ovens

The Japan Iron and Steel Federation (JISF), as its voluntary energy-saving action plan, proposed a 10% energy reduction by 2010 with 1990 as the basis. Further, it has suggested an additional 1.5% energy saving by the use of waste plastics as a metallurgical raw material. The amount of processing of waste plastics which corresponds to this amount of energy conversion is about 1 million t scale during 1 year. Conventional known methods for recycle-processing of waste plastics include, for example, the method of injection into a blast furnace to use waste plastics as an iron-ore reducing agent instead of coal. On the other hand, the coking process is considered to be suitable as a waste plastic recycling facility because the process involves coal carbonization in a high-temperature and reducing atmosphere. Carbonization tests with mixed waste plastics were conducted with laboratory equipment and in actual coke ovens. As a result, it was confirmed that the waste plastics recycling process using coke ovens is feasible. Therefore, a waste plastics recycling process using coke ovens was started as a chemical recycling technology at Nippon Steel.     

Evaluation of a recycling process for printed circuit board by physical separation and heat treatment

Printed circuit boards (PCBs) from discarded personal computer (PC) and hard disk drive were crushed by explosion in water or mechanical comminution in order to disintegrate the attached parts. More parts were stripped from PCB of PC, composed of epoxy resin; than from PCB of household appliance, composed of phenol resin.In an attempt to raise the copper grade of PCB by removing other components, a carbonization treatment was investigated. The crushed PCB without surface-mounted parts was carbonized under a nitrogen atmosphere at 873–1073 K. After screening, the char was classified by size into oversized pieces, undersized pieces and powder. The copper foil and glass fiber pieces were liberated and collected in undersized fraction. The copper foil was liberated easily from glass fiber by stamping treatment.As one of the mounted parts, the multi-layered ceramic capacitors (MLCCs), which contain nickel, were carbonized at 873 K. The magnetic separation is carried out at a lower magnetic field strength of 0.1 T and then at 0.8 T. In the +0.5 mm size fraction the nickel grade in magnetic product was increased from 0.16% to 6.7% and the nickel recovery is 74%.The other useful mounted parts are tantalum capacitors. The tantalum capacitors were collected from mounted parts. The tantalum-sintered bodies were separated from molded resins by heat treatment at 723–773 K in air atmosphere and screening of 0.5 mm. Silica was removed and 70% of tantalum grade was obtained after more than 823 K heating and separation.Next, the evaluation of Cu recycling in PCB is estimated. Energy consumption of new process increased and the treatment cost becomes 3 times higher comparing the conventional process, while the environmental burden of new process decreased comparing conventional process.The nickel recovery process in fine ground particles increased energy and energy cost comparing those of the conventional process. However, the environmental burden decreased than the conventional one.The process for recovering tantalum used more heat for the treatment and therefore the energy consumption increased by 50%, when comparing with conventional process. However, the market price for tantalum is very large; the profit for tantalum recovery is added. Also the environmental burden decreased by the recycling of tantalum recovery. Therefore, the tantalum recovery is very important step in the PCB recycling. If there is no tantalum, the consumed energy and treatment cost increase in the new process, though the environmental burden decreases.     

废纸资源化技术研究新进展

介绍了几种废纸资源化的新技术:生产木材、制作农用育苗盒,改善土壤土质、生产动物饲料,采用生物技术生产乳酸等化工产品,生产各种功能材料如复合材料、新型建筑和装饰材料,包装材料、保温材料、耐火材料和除油材料,制造家庭用品和文具,用作燃料.并指出了废纸资源化的发展方向.     

Assessment of the recycling potential of fresh concrete waste using a factorial design of experiments

Recycling of industrial wastes and by-products can help reduce the cost of waste treatment prior to disposal and eventually preserve natural resources and energy. To assess the recycling potential of a given waste, it is important to select a tool capable of giving clear indications either way, with the least time and work consumption, as is the case of modelling the system properties using the results obtained from statistical design of experiments. In this work, the aggregate reclaimed from the mud that results from washout and cleaning operations of fresh concrete mixer trucks (fresh concrete waste, FCW) was recycled into new concrete with various water/cement ratios, as replacement of natural fine aggregates. A 3² factorial design of experiments was used to model fresh concrete consistency index and hardened concrete water absorption and 7- and 28-day compressive strength, as functions of FCW content and water/cement ratio, and the resulting regression equations and contour plots were validated with confirmation experiments. The results showed that the fresh concrete workability worsened with the increase in FCW content but the water absorption (5–10 wt.%), 7-day compressive strength (26–36 MPa) and 28-day compressive strength (32–44 MPa) remained within the specified ranges, thus demonstrating that the aggregate reclaimed from FCW can be recycled into new concrete mixtures with lower natural aggregate content.     

Cross-cultural comparison of concrete recycling decision-making and implementation in construction industry

Waste management is pressing very hard with alarming signals in construction industry. Concrete waste constituents major proportions of construction and demolition waste of 81% in Australia. To minimize concrete waste generated from construction activities, recycling concrete waste is one of the best methods to conserve the environment. This paper investigates concrete recycling implementation in construction. Japan is a leading country in recycling concrete waste, which has been implementing 98% recycling and using it for structural concrete applications. Hong Kong is developing concrete recycling programs for high-grade applications. Australia is making relatively slow progress in implementing concrete recycling in construction. Therefore, empirical studies in Australia, Hong Kong, and Japan were selected in this paper. A questionnaire survey and structured interviews were conducted. Power spectrum was used for analysis. It was found that “increasing overall business competitiveness and strategic business opportunities” was considered as the major benefit for concrete recycling from Hong Kong and Japanese respondents, while “rising concrete recycling awareness such as selecting suitable resources, techniques and training and compliance with regulations” was considered as the major benefit from Australian respondents. However, “lack of clients’ support”, “increase in management cost” and “increase in documentation workload, such as working documents, procedures and tools” were the major difficulties encountered from Australian, Hong Kong, and Japanese respondents, respectively. To improve the existing implementation, “inclusion of concrete recycling evaluation in tender appraisal” and “defining clear legal evaluation of concrete recycling” were major recommendations for Australian and Hong Kong, and Japanese respondents, respectively.     

Study of the solubility and stability of polystyrene wastes in a dissolution recycling process

Dissolution with suitable solvents is one of the cheapest and more efficient processes for polystyrene waste management. In this work the solubility of polystyrene foams in several solvents benzene, toluene, xylene, tetrahydrofuran, chloroform, 1,3-butanediol, 2-butanol, linalool, geraniol, d-limonene, p-cymene, terpinene, phellandrene, terpineol, menthol, eucalyptol, cinnamaldheyde, nitrobenzene, N,N-dimethylformamide and water has been determined.Experimental results have shown that to develop a “green process” the constituents of essential oils, d-limonene, p-cymene, terpinene, phellandrene, are the most appropriate solvents. The action of these solvent does not produce any degradation of polymer chains. The solubility of the polymer in the mentioned solvents at different temperatures has been investigated. The solvent can be easily recycled by distillation.     

再生资源产业回收模式比较

回收网络与回收模式的选择对再生资源企业非常关键。在实践中,存在分散型、层级管理、柔性管理、点对点及承包协议等多种不同的回收模式,而且各自具备不同的特点。基于对不同回收模式的比较分析,针对每种模式分别提出以下建议:以政策规范分散回收行为、以宣传推广柔性管理模式、以共生提高层级网络效率、以信息平台扩大点对点模式、以市场运行承包协议模式。     

A novel recycling process of LiFePO4 cathodes for spent lithium-ion batteries by deep eutectic solvents

Journal of Material Cycles and Waste Management - In this study, deep eutectic solvent synthesized by choline chloride (C5H14CINO) and oxalic acid dihydrate (C2H2O4·2H2O) was used to recycling...     

Solid waste characterization and recycling potential for a university campus

Integrated waste management systems are one of the greatest challenges for sustainable development. For these systems to be successful, the first step is to carry out waste characterization studies. In this paper are reported the results of a waste characterization study performed in the Campus Mexicali I of the Autonomous University of Baja California (UABC). The aim of this study was to set the basis for implementation of a recovery, reduction and recycling waste management program at the campus. It was found that the campus Mexicali I produces 1ton of solid wastes per day; more than 65% of these wastes are recyclable or potentially recyclable. These results showed that a program for segregation and recycling is feasible on a University Campus. The study also showed that the local market for recyclable waste, under present conditions - number of recycling companies and amounts of recyclables accepted - can absorb all of these wastes. Some alternatives for the potentially recyclables wastes are discussed. Finally some strategies that could be used to reduce waste at the source are discussed as well.     

Catalytic decomposition of hydrocarbon into hydrogen and carbon in a spouted-bed reactor as the second-stage reactor of a plastic recycling process

A two-stage process for the chemical recycling of plastics is proposed. In this process, which consists of two reactors, plastics are converted into hydrogen and carbon. In the first reactor, plastic chips are thermally decomposed into hydrocarbons. In the second reactor, the hydrocarbons formed in the first reactor are catalytically decomposed into carbon and hydrogen. In this study, in order to obtain basic data for the second reactor, propene was catalytically decomposed in a laboratory-scale spouted-bed reactor (600mm high, 21.6mm internal diameter, made of SUS304). The effect of the type of spouting medium used on the decomposition behavior of propene was investigated using four types of spouting medium (nickel-plated -alumina, palladium-plated -alumina, nickel-impregnated -alumina, and -alumina). The nickel-impregnated -alumina gave the best propene conversion and hydrogen yield.     

探索城市再生资源回收利用的新型模式

以结合本地区实际探索制度创新模式为切入点,介绍多元投资再生资源回收利用龙头企业基地建设项目策划团队的总体思路:尝试创办社区网络回收二手电器登记调剂中心;论证绿色拆解与再制造关联板块基础设施共享的可行性方案;强调推动资源循环利用产业发展不可缺少的管理工具是信息服务管理网络和监管信息系统项目建设。     

Simplified heating time calculation using the Schmidt graphical method for PCB-contaminated capacitors undergoing the vacuum thermal recycling process

We discuss the use of the Schmidt graphical method to calculate the time required to heat a polychlorinated biphenyl (PCB)-contaminated capacitor in the vacuum thermal recycling process to the processing temperature of 400°C, and we evaluate the results of the heating time calculation by comparing the calculated values with the corresponding experimental values. The thermal conductivity and specific heat of the insulating paper and the carbonized paper in the capacitor were unknown, so we determined their values from experimental data obtained during the vacuum thermal recycling process. The capacitor element is a multilamination of aluminum foil and insulating paper, so we used an equation for a multilayer plane wall to calculate the value of the thermal conductivity. For the thermal conductivity and specific heat of the insulating paper impregnated with PCBs, we used values calculated from the mass ratios and thermal conductivities and specific heats of the individual materials. In addition, the physical properties vary according to the treatment because of the evaporation of PCBs and the carbonization of the insulating paper, so we modified the values of the thermal conductivity, specific heat, and density at the boiling point of the PCB and the carbonization point of the insulating paper before performing the calculations. Our calculated heating times were almost the same as, or were above, the experimental values, so we concluded that our method can be used as a simple calculation of the heating time.     

Scaled-up and economic assessment approach of the split-phase glycolysis process for the recycling of flexible polyurethane foam wastes

The economic viability of the split-phase glycolysis process for the recycling of any kind of flexible polyurethane foam waste employing crude glycerol as cleavage agent has been demonstrated. First, experiments at pilot plant scale were carried out to check that the process can be extrapolated to larger scales. With the goal of scaling-up the process from laboratory scale to pilot plant, geometric similarity criteria were applied together with dynamic similarity for laminar flow in agitated tank reactors. Hence, a pilot plant installation was designed with geometrically similar equipment to those used for lab scale, obtaining analogous results in terms of recovered polyol properties. Then, the basic design of a split-phase glycolysis industrial plant with a capacity for treating 270 Tm per year of flexible PU foams scraps was proposed. Finally, the economic feasibility of such recycling process was confirmed because of the obtention of a Net Present Value (NPV) of 1,464,555€, with an Internal Rate of Return (IRR) of 27.99%, and a payback time between 4 and 5 years.

     

Solid waste from aluminum recycling process: characterization and reuse of its economically valuable constituents

Due to economic advantages, many companies in Brazil recover Al from the process of crushing and water-leaching of secondary aluminum dross. Wastes from this process (non-metallic products and salts) are usually landfilled or disposed without treatment, causing many environmental damages. The purpose of this work is to investigate, in a recycling company sited in Sao Paulo metropolitan area (Brazil), the potential use of the non-metallic product (NMP) in the production of concrete blocks and to evaluate the presence of important chemical compounds that may be useful for other applications. Chemical and mineralogical analyses revealed that NMP is composed of refractory and abrasive oxides (alpha-Al2O3, MgAl2O4, SiO2) and an important source of transition alumina: alpha-Al(OH)3. Concrete blocks were made by adding two parts of NMP to one part of cement and four parts of sand. The blocks were tested according to the Brazilian standard (NBR7173/1982) and they passed dimension, humidity and absorption tests but not compressive strength tests. However, particular NMP constituents have accelerated the strength rate development of the blocks, thus decreasing working time. The commercial use of NMP can reduce the amount of discarded wastes contributing to environmental preservation.     

Commentary: A paradigm for plastics recycling

Possibilities abound for organizing an effective plastics recycling industry. Whatever is done to waste plastic requires some knowledge of what the materials are and an understanding that any mixing, inadvertent or deliberate, will not destroy the material's usefulness. If all polymers could be changed back to monomers, the net result would be that polymers of a thousand different types could be reduced to less than a dozen types of monomer for well over 95 percent of plastic waste. If the cost of depolymerization is less than the current monomer price, the economics of depolymerization is an obvious advantage. Polymerization and depolymerization are both controlled by thermodynamics and kinetics. The paradigm is to discriminate one plastic formulation from another. If the properties are close and selection assured, then direct reuse may be possible. In all other cases, we must use a chemical process where the choices are few and the selection is easy.     

适合我国的电子废物回收模式

随着经济发展,我国电子废物产生量已开始步入高峰期。电子废物含有重金属、有毒有机物等有害物质,如不妥善回收处理,将会严重危害环境和人体健康。国内外对于回收电子废物的处理技术方法研究比较广泛,形成比较成熟的工艺方法,可以达到资源化和无害化。而电子废弃物如何有效地回收至电子废物处理厂,避免不正规处理带来的环境污染,成为电子废物污染防治工作的瓶颈。在借鉴国外电子废物回收经验的基础上,结合我国国情,提出适合我国的电子废物回收模式。     

One-pot wet ball-milling for waste wire-harness recycling

Journal of Material Cycles and Waste Management - In this study, we developed a one-pot wet ball-milling method for the recovery of highly pure copper wire, poly(vinyl chloride) (PVC) coating, and...