Experimental study on MSW gasification and melting technology

In order to develop municipal solid waste (MSW) gasification and melting technology, two preliminary experiments and a principle integrated experiment were fulfilled respectively. The gasification characteristics of MSW are studied at 500-750℃ when equivalence ratio (ER) was 0.2-0.5 using a fluidized-bed gasifier. When temperature was 550-700℃ and ER was 0.2-0.4, low heat value (LHV) of syngas reaches 4000-12000 kJ/Nm3. The melting characteristics of fly ash were investigated at 1100-1460℃ using a fixed-bed furnace. It was proved that over 99.9% of dioxins could be decomposed and most heavy-metals could be solidified when temperature was 1100-1300℃. The principle integrated experiment was carried out in a fluidized-bed gasification and swirl-melting system. MSW was gasified efficiently at 550-650℃, swirl-melting furnace maintains at 1200-1300℃ stably and over 95% of fly ash could be caught by the swirl-melting furnace. The results provided much practical experience and basic data to develop MSW gasification and melting technology.     

Research on low emission MSW gasification and melting system

In order to eliminate secondary pollution caused by municipal solid waste (MSW) incineration, a MSW gasification and melting process is proposed. The process is expected to reduce the emission of pollutants, especially heavy-metals and dioxins. In this paper, the combustible components of MSW and simulated MSW were gasified in a lab-scale fluidized bed at 400°C–700°C when the excess air ratio (ER) was between 0.2 and 0.8. The experimental results indicated that the MSW could be gasified effectively in a fluidized bed at approximately 600°C–700°C when excess air ratio was 0.2–0.4. The melting characteristics of two typical fly ash samples from MSW incinerators were investigated. The results indicated that fly ash of pure MSW incineration could be melted at approximately 1,300°C and that of MSW and coal co-combustion could be melted at approximately 1,400°C. When temperature was over 1,100°C, more than 99.9% of the dioxins could be decomposed and most of the heavy-metals could be solidified in the slag. Based on the above experiments, two feasible MSW gasification and melting processes were proposed for low calorific value MSW: (1) sieved MSW gasification and melting system, which was based on an idea of multi-recycle; (2) gasification and melting scheme of MSW adding coal as assistant fuel. __________ Translated from Environmental Science, 2006, 27(1): 69–73 [译自: 环境科学]     

城市生活垃圾低污染气化熔融系统研究

为彻底消除城市生活垃圾焚烧过程中的二次污染,对流化床气化与旋风燃烧熔融系统进行了研究.我国典型城市生活垃圾流化床气化试验表明,最佳气化温度为600℃左右;对垃圾焚烧飞灰进行熔融特性试验表明,垃圾焚烧飞灰在1 300℃左右、垃圾掺煤焚烧飞灰在1 400℃左右时,能顺利熔融,二分解率99.99%以上,重金属有效固化.结合我国实际,提出了2种气化熔融系统方案:①基于垃圾综合处理的筛上物气化熔融技术方案;②原生垃圾+辅助燃料气化熔融技术方案;并进行相应的热力性能分析,研究表明2种方案都能较好满足气化熔融要求.     

A steam dried municipal solid waste gasification and melting process

Considering high-moisture municipal solid waste (MSW) of China, a steam dried MSW gasification and melting process was proposed, the feasibility was tested, and the mass and energy balance was analyzed. Preliminary experiments were conducted using a fixed-bed drying apparatus, a 200 kg per day fluidized-bed gasifier, and a swirl melting furnace. Moisture percentage was reduced from 50% to 20% roughly when MSW was dried by slightly superheated steam of 150°C–350°C within 40 min. When the temperature was less than 250°C, no incondensable gas was produced during the drying process. The gasifier ran at 550°C–700°Cwith an air equivalence ratio (ER) of 0.2–0.4. The temperature of the swirl melting furnace reached about 1240°C when the gasification ER was 0.3 and the total ER was 1.1. At these conditions, the fly ash concentration in the flue gas was 1.7 g·(Nm³)⁻¹, which meant over 95% fly ash was trapped in the furnace and discharged as slag. 85% of Ni and Cr were bound in the slag, as well as 60% of Cu. The mass and energy balance analysis indicates that the boiler heat efficiency of an industrial MSW incineration plant reaches 86.97% when MSW is dried by steam of 200°C. The boiler heat efficiency is sensitive to three important parameters, including the temperature of preheated MSW, the moisture percentage of dried MS Wand the fly ash percentage in the total ash.     

垃圾焚烧中硫化合物对重金属Pb迁移分布影响

采用管式炉和模拟垃圾对垃圾焚烧中硫化合物(包括S、Na2S、Na2SO3、Na2SO4)、焚烧温度、重金属初始加入浓度以及焚烧停留时间对Pb迁移分布的影响进行了研究.使用ICP-AES分析技术(美国EPA消解方法)对重金属浓度进行测量.结果表明,垃圾焚烧中4种硫化合物的加入均使得Pb在底渣中的分布比例比未加入硫化合物时的分布比例降低.Pb在底渣中的分布比例随加入S和Na2S含量的增加而减少,相应地在飞灰中的分布随S和Na2S加入量的增加而增加,而Pb的迁移分布比例受Na2SO3和Na2SO4含量变化的影响不显著.温度的升高使得Pb向飞灰中的分布比例逐渐增加,整个试验温度范围内Pb在烟气中的分布均为0.初始浓度的增加也使Pb在底渣中的分布比例逐渐升高,飞灰中的分布比例逐渐下降.停留时间的增加会使得Pb在底渣中的分布比例降低,相应地在飞灰中的分布比例会增加.     

垃圾焚烧中吸附剂对Cd、Pb迁移分布的影响

利用管式炉和模拟垃圾,研究了焚烧过程中SiO₂、Al₂O₃、CaO等吸附剂对重金属Cd、Pb迁移分布的影响规律,考察了不同吸附剂添加量、管式炉反应温度和停留时间的影响.结果表明,在各反应温度下,SiO₂、Al₂O₃、CaO均有利于Cd停留在底渣中;对于Pb,SiO₂、Al₂O₃亦使其易于停留在底渣中,而CaO在高温时表现为使Pb更易于向飞灰迁移.上述影响的程度均随着吸附剂添加量的增加而增加.当反应炉温度为850℃时,各吸附剂对于Cd的吸附效果顺序为CaO>Al₂O₃>SiO₂,对Pb的顺序为Al₂O₃>SiO₂>CaO.反应炉温度和停留时间的增加,也都易于使Cd、Pb向飞灰迁移.     

城市生活垃圾与煤混烧灰渣的熔融特性及成分分析

根据我国城市生活垃圾熔融焚烧需要添加一定量辅助燃料进行稳燃的实际情况以及垃圾成分复杂、波动性大的特点，对配比一定煤的混合垃圾焚烧灰渣的熔融特性及熔融渣的回收利用进行实验研究．实验结果表明：垃圾的熔融特性主要与垃圾渣中的以SiO2-A12O3-CaO-Fe2O3为代表成分有关，垃圾渣中SiO2/A12O3、SiO2 Al2O3、CaO Fe2O3对灰渣熔融点T3的影响与该成分在垃圾渣中存在的化学形式及其性质有关；垃圾熔融渣的物理性能优良，渣中的重金属浸出和噁英的含量均达环保标准．可以直接对垃圾熔融渣进行回收利用。     

Study on pyrolysis and gasification of wood in MSW

In order to develop municipal solid waste（MSW） pyrolysis/gasification and melting technology with low emission and high efficiency, it was planed that all the main components in MSW and some typical kinds of MSW were pyrolyzed/gasified to propose an expert system for raw MSW. In this paper, wood, which was a prevalent component in MSW, was pyrolyzed and gasified in fluidized-bed reactors at different apparent excess air ratios （EARs）, temperatures and fluidizing velocities. For pyrolysis, with tem- perature increasing from 400℃ to 700℃, the yield of pyrolysis char decreased while that of pyrolysis gas increased （in this paper respectively from 28% to 20% and from 10% to 35%）, and when temperature was 500℃, the yield of pyrolysis tar reached the highest, up to 38% in this paper. It was the optimum for gasification when temperature was 600℃ and apparent EAR was 0.4. Under the experimental conditions of this paper, gasification efficiency achieved 73%, lower heat value（LHV） reached 5800 kJ/（Nm^3） and yield of syngas was 2.01 Nm^3/kg. Lower fluidizing velocity was useful to upgrade gasification efficiency and LHV of syngas for wood gasification. Based on the results, the reactive courses and mechanism were analyzed respectively for wood pyrolysis and gasification.     

辅助燃料对垃圾熔融炉炉温影响的分析研究

文章计算了在不同焦炭加入量及不同焦炭和煤的配比条件下处理城市生活垃圾时气化熔融炉的炉温。计算结果表明,用焚烧法处理重庆市的生活垃圾时,在常温鼓风条件下,要使垃圾灰渣完全熔融,焦炭配比至少应在42％以上;在一定的条件下,可以用煤部分或全部代替焦炭,同时配以高温鼓风,可使炉温达到并超过垃圾灰渣的熔融温度,从而使得垃圾灰渣熔融。     

中国生活源固体垃圾产生和处理及其N2O排放

核算和评估固体垃圾产生和处理及其N₂O排放具有重要的现实和指导意义.本研究以中国为例（2008—2017年）,建立了固体垃圾产生、处理和N₂O排放核算框架.结果表明,10年间中国固体垃圾产生量上升了34.6%,年均6.13亿t,生活垃圾（48.6%）和工业日用品垃圾（24.6%）是主要贡献源;处理格局仍以填埋为主（占53.0%）,焚烧为辅（25.5%）;堆弃（42.5%）和焚烧（31.2%）是固体垃圾处理中N₂O气体的主要排放源,堆肥占21.9%,填埋处理排放最少（4.4%）;固体垃圾处理产生的渗滤液逐年增加,渗滤液排放的N₂O占固体垃圾处理N₂O排放总量的41.7%,生活垃圾产生的渗滤液是其主要排放源.加大垃圾分类处理和资源化利用力度,加强农村生活垃圾处理处置能力、减少垃圾堆弃量及提高垃圾处理技术对固体垃圾的产生及其N₂O排放减排至关重要.     

城市固体废物的焚烧实验

 稳定均匀的燃烧温度是确保减少垃圾焚烧系统大气污染物排放量的一个重要因素.采用内旋流流化床(ICFB)进行了城市生活垃圾焚烧实验,探讨了不同的布风速度、垃圾焚烧量、流化床浓相区高度和不同种类垃圾对焚烧稳定性的影响,并给出了流化床内部温度和CO、NO_X、SO₂等大气污染物的浓度变化.内旋流流化床采用非均匀布风,低速风的移动区尚未流化时,浓相区温度存在一定的不均匀性,低速风区流速超过2倍初始流化速度后,浓相区温度是均匀一致的;流化床的床料具有较好的蓄热能力,较厚的床层有利于提高燃烧的稳定性,可减少垃圾给料和垃圾热值的波动对燃烧温度造成的不利影响;垃圾的焚烧效果与垃圾的热值有直接关系,焚烧低热值垃圾时,为了提高焚烧温度并达到较好的排放指标,需要增加一定量辅助燃料进行助燃;内旋流流化床在燃烧稳定性以及燃烧温度控制上具有一定优势.     

垃圾焚烧烟气中氯化氢产生机理及其脱除技术研究进展

焚烧处理已经成为我国许多城市的主要垃圾处理方式之一。垃圾中PVC塑料和餐厨垃圾等含氯组分在焚烧过程释放出氯化氢气体。介绍了垃圾焚烧过程氯化氢气体产生机理,分析了氯化氢气体对有机氯代污染物生成及重金属气化的影响以及氯化氢气体对焚烧设备造成的严重危害,综合论述了国内外氯化氢气体脱除技术研究进展。最后指出高温烟气中HCl控制技术在我国具有很好的应用前景。     

Discrete event simulation to aid decision-making and mitigation in solid waste management

This article aims to evaluate municipal solid waste (MSW) management schemes in order to promote sustainability and eco-efficiency, core elements in global mitigation strategies in both public and private policies. A discrete event simulation (DES) approach was used to integrate the economic, environmental, and social aspects related to aseptic carton packages (ACP) in Itajuba, Brazil. The simulated scenarios consider three alternatives for disposing ACP: landfills, recycling, and incineration with energy recovery. According to our findings, incineration alternatives are preferred from an eco-efficiency perspective, given the potential greenhouse gas (GHG) emissions reductions and due to the possibility of energy recover, which reinforces the contribution of this technology to promote sustainability as largely found in the international literature. Given the context of MSW management in Brazil, this represents a significant opportunity to increase the effectiveness of mitigation strategies adopted in the country. Taking into account that this is by far the least applied technology, the authors strongly advocate that global strategies for mitigation consider different approaches to integrate carbon dioxide (CO₂) emission reductions related to the entire MSW management system and its alternatives, thus advancing from a waste disposal-oriented system to a life cycle–oriented system.

     

高浓度有机废液的焚烧特性实验研究

针对现今高浓度有机废液处理困难的状况,开展了利用管式炉焚烧处理高浓度有机废液实验。研究了工业废液及苯酚溶液在不同气氛、温度下的燃烧效率、COD去除率、NO_x及SO_2等排放特性。研究表明:焚烧法对高浓度有机废液中有机物的去除效果明显,温度越高,燃烧效率和COD去除率越高;在实验温度范围内生成的NOx主要是快速型NO_x。     

垃圾分类对碳减排的影响分析：以青岛市为例

城市生活垃圾(MSW)处理单元是重要的温室气体排放源,垃圾分类可以实现垃圾减量化和提高资源化利用率,但对于温室气体减排的影响还鲜见报道.以青岛市内4区为研究对象,基于生命周期评价方法,研究了垃圾分类前后不同生活垃圾处置模式下的温室气体排放情况.结果表明,垃圾分类可以显著降低处置全过程中的温室气体排放,模式1(混合收集+填埋)、模式2(混合收集+焚烧)、模式3(垃圾分类+厨余垃圾厌氧消化和其他焚烧)和模式4(垃圾分类+厨余垃圾厌氧消化、可回收垃圾资源化和其他焚烧)垃圾处理全过程净碳排放量(以CO₂/MSW计)分别为686.39、-130.12、-61.88和-230.17 kg·t^-1.提高厨余垃圾回收效率并不能显著降低碳排放.随着垃圾回收效率的提高,碳减排量呈线性增加,可回收垃圾回收效率每提高10%,其净碳排放量降低26.6%(16.5 kg·t^-1).适度分离餐厨垃圾、提高可回收垃圾回收效率和降低厨余垃圾厌氧消化沼气泄漏率是目前减少生活垃圾温室气体排放和社会成本的可行策略.     

CaO对城市生活垃圾原位水蒸气气化制备富氢燃气的影响

为高效资源化利用城市生活垃圾,提出了一种城市生活垃圾原位水蒸气气化制备富氢燃气方法. 在城市生活垃圾原位水蒸气气化过程中添加CaO,对CO₂进行高温吸收,促进H₂产生. 考察了n(Ca)/n(C)(CaO与垃圾原料中碳元素的摩尔比)、反应温度及垃圾含水率等因素对H₂产率以及气化特性的影响. 结果表明:随着n(Ca)/n(C)由0增至1.5,φ(H₂)和H₂产率(以w计)分别由25.89%、10.86g/kg增至45.90%、31.56g/kg;水蒸气的引入提高了CaO的碳酸化反应活性,促进了H₂的产生,但当含水率高于39.45%时,则会降低产气品质;反应温度高于750℃时,虽能强化城市生活垃圾、焦油的热分解等反应产生更多的H₂,但不利于CaO的碳酸化反应,最佳的操作温度为700～750℃;对固体残留物进行XRD和SEM分析可知,反应温度高于750℃会降低CaO的活性,不利于CaO对CO₂的吸收. 以CaO为添加剂的城市生活垃圾原位水蒸气气化制备富氢燃气是一种有效的城市生活垃圾资源化利用方式.      

关于垃圾堆肥的作用及工艺优化的探讨--堆肥中氧、温度和湿度的控制

本文从降低投资与运行费的角度对堆肥技术与工艺进行分析,并指出堆肥技术的提高不在于单纯地提高机械化的程度,而是要把握生物反应系统的主要反应条件,并对通风量进行优化。对过程的影响因素——氧含量、温度、湿度进行了系统分析,并介绍了相应的控制方法与工程技术。     

垃圾焚烧中氯化物对重金属Cd迁移转化特性的影响

采用管式炉和模拟垃圾对垃圾焚烧中氯化物对重金属Cd迁移转化特性的影响进行了研究,使用ICP-AES(美国EPA消解方法)、SEM、EDS和XRD分析技术对重金属浓度、灰渣表面形貌、成分和灰渣X射线衍射物相等进行了分析.结果表明,氯化物的加入均使得97％以上的Cd分布于飞灰中,且随氯化物含量的增加在飞灰中的分布逐渐增加.有机氯PVC和无机氯NaCl含量的变化对Cd迁移分布的影响没有显著差别.PVC对Cd迁移分布影响受温度影响显著,550℃时Cd在飞灰中分布为80.51%,850℃时Cd在飞灰中的分布上升为97.91%,但在温度超过CdCl₂的熔点568℃后温度的影响较小.NaCl对Cd的迁移分布受温度影响不明显,加入NaCl后550℃时Cd在飞灰中分布为95.02%,1 000℃时在飞灰中的分布为96.58%.氯化物存在下停留时间对Cd迁移分布没有显著影响.底渣和飞灰的SEM/EDS和XRD分析表明,PVC和NaCl对Cd迁移转化作用机理不同.     

基于Aspen Plus的生活垃圾热解气化模拟及正交优化

热解气化技术作为一种城市固体废弃物(municipal solid waste,MSW)无害化处理的方式,其相关研究具有现实意义.利用Aspen Plus软件建立了 MSW固定床热解气化模型,在模型验证的基础上探讨了气化温度、气化压力和空气当量比对MSW热解气化过程的影响.通过二次回归正交试验法得出MSW热解气化过程中...     

我国城市生活垃圾处理温室气体排放特征

CH₄和CO₂是大气中主要的温室气体,研究我国城市生活垃圾处理过程中二者的排放情况,对制订温室气体减排政策和应对气候变化有着至关重要的意义. 利用IPCC(政府间气候变化专门委员会)提供的废弃物处理排放CH₄和CO₂的计算方法,对1979—2011年我国城市生活垃圾处理CH₄和CO₂排放量(不含港澳台数据)进行统计分析. 结果表明:①2011年我国城市生活垃圾人均清运量为0.46 t,比2000年增加了53.3%. ②1979—2011年,我国城市生活垃圾处理仍以填埋为主,焚烧和堆肥处理方式相对较少,但近年来焚烧处理量呈逐年增加趋势,其中2011年焚烧处理量是2001年的16.8倍. ③我国城市生活垃圾处理产生的CH₄和CO₂排放量均呈逐年增长趋势,至2011年,二者分别达到7 024.03×104 (以CO₂当量计,下同)和706.22×104 t;其中,2011年CH₄排放量是1990年的20.0倍,CO₂排放量是2001年的16.8倍. ④城市生活垃圾产生的温室气体排放具有明显的地域特性,其中华东地区CH₄和CO₂排放总量高达2 570.98×104 t;西北地区最小,仅为482.3×104 t. 该差异与城市发展规模、人们生活习惯和城市化进程等影响因子紧密相关.