Numerical simulation of deflagration-to-detonation transition in large confined volumes

A methodology for the computationally efficient CFD simulation of hydrogen-air explosions (including transition to detonation) in large volumes is presented. The model is validated by means of the largest ever conducted indoor DDT experiments in the RUT facility. A combination of models is proposed with a particular focus on the influence of flame-instabilities, especially of thermal-diffusive nature, which are crucial for very lean mixtures. Excellent agreement is achieved in terms of flame acceleration. The quality of DDT predictions itself depends on the underlying mechanism. Whereas DDT by shock-focusing is successfully simulated on under-resolved meshes, DDT by local explosions in the vicinity of the turbulent flame brush remains a challenge. Adaptive mesh refinement therefore emerges as a key technique to resolve more of the essential phenomena at reasonable computational costs affordable by industry. Finally, a generic case demonstrates the influence of mixture inhomogeneity, which can promote flame acceleration and ultimately DDT.     

DDT and detonation propagation limits in an obstacle filled tube

Experiments with hydrogen–air and ethylene–air mixtures at atmospheric pressure were carried out in a 6.1 m long, 0.1 m diameter tube with different obstacle configurations and ignition types. Classical DDT experiments were performed with the first part of the tube filled with equally spaced 75 mm (44% area blockage ratio) orifice-plates. The DDT limits, defining the so-called quasi-detonation regime, where the wave propagates at a velocity above the speed of sound in the products, were found to be well correlated with d/λ = 1, where d is orifice-plate diameter and λ is the detonation cell size. The only exception was the rich ethylene limit where d/λ = 1.9 was found. In a second experiment detonation propagation limits were measured by transmitting a CJ detonation wave into an obstacle filled (same equally spaced 44% orifice plates) section of the tube. An oxy-acetylene driver promptly initiated a detonation wave at one end. In this experiment the quasi-detonation propagation limits were found to agree very well with the d/λ = 1 correlation. This indicates that the d/λ = 1 represents a propagation limit. In general, one can conclude that the classical DDT limits measured in an orifice-plate filled tube are governed by the wave propagation mechanism, independent of detonation initiation (DDT process) that can occur locally in the obstacles outside these limits. For rich mixtures, transmission of the quasi-detonation into the smooth tube resulted in CJ detonation wave. However, in a narrow range of mixtures on the lean side, the detonation failed to transmit in the smooth tube. This highlights the critical role that shock reflection plays in the propagation of quasi-detonation waves.     

Effects of significant damage of flame gap surfaces in flameproof electrical apparatus on flame gap efficiency

Electrical apparatus for use in the presence of explosive gas atmospheres has to be specially designed to prevent the apparatus from igniting the gas. Flameproof design is one of several options, and one requirement is then that any holes and slits in the enclosure wall be designed to prevent a possible gas explosion inside the enclosure from being transmitted to an explosive gas cloud outside it. Current standards (IEC) require that joint surfaces have a surface roughness of <6.3 μm. Any damaged joint surface has be restored to this quality. The present investigation has demonstrated that flame gap surfaces in flameproof electrical apparatuses can suffer considerable mechanical and corrosive damage before the flame gaps no longer function satisfactorily. In some cases very significant mechanical surface damage in fact improves the gap performance. This indicates that current high costs of repairing and replacing flameproof electrical apparatus in process plants offshore and onshore can be reduced considerably without any increase of the explosion risk.     

Numerical analysis of gas explosion inside two rooms connected by ducts

Simulations of gas explosion of hydrogen/air mixture inside two rooms connected by ducts are carried out. Scalar transport chemical reaction model and LES turbulence model are utilized to reduce the calculation load and to conduct real-scale analysis. The effects of ignition source locations and volume of ignited room are analyzed, and the time history of pressure and rate of pressure rise in each room are focused in this study. When the volume of the ignited room is larger than the other room, the high pressure from the other room causes a force to act on the partition to the ignited room. This study indicates that the current technique can predict specific features of gas explosions inside two rooms connected by the ducts.     

Flame acceleration in unconfined hydrogen/air deflagrations using infrared photography

Flame behavior and blast waves generated during unconfined hydrogen deflagrations were experimentally studied using infrared photography. Infrared photography enables expanding spherical flame behaviors to be measured and flame acceleration exponents to be evaluated. In the present experiments, hydrogen/air mixtures of various concentrations were filled in a plastic tent of thin vinyl sheet of 1 m³ and ignited by an electric spark. The onset of accelerative dynamics on the flame propagation was analyzed by the time histories of the flame radius and the stretched flame speed. The results demonstrated that the self-acceleration of the flame, which was caused by diffusional-thermal and hydrodynamic instabilities of the blast wave, was influenced by hydrogen deflagrations in unconfined areas. In particular, it was demonstrated that the overpressure rapidly increased with time. The burning velocity acceleration was greatly enhanced with spontaneous-turbulization.     

Flame propagation in hybrid mixture of coal dust and methane

To investigate the flame propagation through hybrid mixture of coal dust and methane in a combustion chamber, a high-speed video camera with a microscopic lens and a Schlieren optical system were used to record the flame propagation process and to obtain the direct light emission photographs. Flame temperature was detected by a fine thermocouple. The suspended coal dust in the mixture of methane and air was ignited by an electric spark. The flame propagation speeds and maximum flame temperatures of the mixture were analyzed. The results show that the co-presence of coal dust and methane improves the flame propagation speed and maximum flame temperature notably, which become much higher than that of the single-coal dust flame. The flame front temperature varies with the coal dust concentration.     

An application of 3D gasdynamic modeling for the prediction of overpressures in vented enclosures

A three-dimensional gasdynamic model with constant burning rate is applied for the prediction of the maximum pressure rise from gaseous combustion in vented enclosures. A series of calculations for an enclosure with aspect ratio close to unity are presented. Both cases with and without obstacles in the enclosure are considered. Results of calculations are compared with a simple 0D solution for spherical vessels. It is shown that, in cases without obstacles, the 0D solution for the maximum reduced overpressures is close to the predictions of the detailed modeling. In cases with obstacles, the detailed simulation gives significantly higher overpressures than those from the 0D model. However, in all the cases the reduced pressures are correlated well with the maximum flame surface area.     

Un-ignited and ignited high pressure hydrogen releases: Concentration – turbulence mapping and overpressure effects

Safety studies for production and use of hydrogen reveal the importance of accurate prediction of the overpressure effects generated by delayed explosions of accidental high pressure hydrogen releases. Analysis of previous experimental work demonstrates the lack of measurements of turbulent intensities and lengthscales in the flammable envelope as well as the scarceness of accurate experimental data for explosion overpressures and flame speeds. AIR LIQUIDE, AREVA STOCKAGE ENERGIE and INERIS join in a collaborative project to study un-ignited and ignited high pressure releases of hydrogen.The purpose of this work is to map hydrogen flammable envelopes in terms of concentration, velocity and turbulence, and to characterize the flame behaviour and the associated overpressure. These experimental results (dispersion and explosion) are also compared with blind FLACS modelling.     

Experimental study of flame acceleration and the deflagration-to-detonation transition under conditions of transverse venting

Results of experiments on critical conditions for flame acceleration and the deflagration-to-detonation transition in tubes with transverse venting are presented. Tests were made with hydrogen mixtures in two tubes (inner diameter of 46 and 92 mm) with obstacles. Ratios of vent area to total tube area were 0.2 and 0.4. Venting was shown to influence flame acceleration significantly. The greater the vent ratio, the more reactive the mixture necessary for development of fast flames. Critical conditions for flame acceleration in tubes with venting, expressed through a critical mixture expansion ratio σ_cr, were found to be σ_cr/σ₀1+2, where σ₀ is the critical value for a closed tube. Critical conditions for detonation onset in a vented tube were found to be very close to those in a closed tube with similar configuration of obstacles.