Rheology,Morphology, Crystallization Behaviors,Mechanical and Thermal Properties of Poly(lactic acid)/Polypropylene/Maleic Anhydride-Grafted Polypropylene Blends

The rheologies, morphologies, crystallization behaviors, mechanical and thermal properties of poly(lactic acid) (PLA)/polypropylene (PP) blends and PLA/PP/maleic anhydride-grafted PP (MAPP) blends were investigated. The results showed that the complex viscosities of PLA/PP blends were between those of neat PLA and neat PP, and MAPP had a thinning effect on those of the blends. PLA/PP blends exhibited the distinct phase separation morphologies due to the limited partial miscibility of the blend components. MAPP slightly improved the miscibility between PLA and PP. Both the cold crystallization of PLA component and melt crystallization of PP component were enhanced, probably because PLA and PP were reciprocal nucleating agents. The tensile strength and flexural modulus decreased, while the tensile strain at break and heat deflection temperature (HDT) increased with the increasing PP content. MAPP had the positive effects on the notched impact strength and HDT of PLA-rich blends and also increased the flexural modulus of the binary blends. The thermal stability of the blend was improved by PP, and the incorporation of MAPP further enhanced the thermal stability.     

Effect of Thermo-Mechanical Degradation of Polypropylene on Hygroscopic Characteristics of Wood Flour-Polypropylene Composites

In this research, the influence of thermo-mechanical degradation of polypropylene (PP) on water absorption and thickness swelling of beech wood flour–PP composites were studied. For this purpose, a virgin PP was thermo-mechanically degraded by two times extrusion under controlled conditions. The results showed that the melt flow index, water absorption and thickness swelling of PP significantly increase by extrusion and re-extrusion. The virgin PP and degraded polypropylene were compounded with wood flour (at 60% by weight wood flour loading) in a counter-rotating twin-screw extruder in presence or absence of MAPP to produce wood flour–PP composites. From the results, the composites containing recycled PP exhibited higher water absorption and thickness swelling. The use of MAPP decreased water absorption and thickness swelling in composites made of virgin or recycled PP.     

Biodegradability of Poly (lactic acid), Preparation and Characterization of PLA/Gum Arabic Blends

In this study, the biodegradation of PLA films using microorganisms from Lake Bogoria (Kenya) were investigated. The biodegradation tests done using certain strains of thermophilic bacteria showed faster biodegradation rates and demonstrated temperature dependency. The biodegradation of the PLA films was studied using Gel Permeation Chromatography (GPC) and light microscopy. The biodegradation of PLA was demonstrated by decrease in molecular weight. The preparation and characterization of PLA/Gum Arabic blends were also investigated using DSC, TGA, TMA and NMR. In summary, the results obtained in this research show that PLA films undergo fast biodegradation using thermophiles isolated from Lake Bogoria. The PLA/GA blends studies show it is possible to prepare films of varying hydrophobic–hydrophilic properties for various applications.     

Investigation on the Influence of EVA Content on the Mechanical and Thermal Characteristics of Poly(lactic acid) Blends

Poly(lactic acid) (PLA) has gained considerable attention nowadays as a biocompatible polymer owing to its advantage of being prepared from renewable resources. PLA exhibits excellent tensile strength, fabricability, thermal plasticity and biocompatibility properties comparable to many petroleum based plastics. However, low heat distortion temperature, brittleness and slow crystallization rate limit the practical applications of PLA. In order to address these limitations, an attempt has been made in the current work to prepare binary blends of PLA with ethylene vinyl acetate (EVA) at different compositions via melt mixing technique. Systematic investigation on the mechanical properties, thermal degradation and crystallization behavior for PLA-EVA blends was carried out. The impact strength of binary blends of PLA–EVA was found to increase significantly by 176% for 15 wt% of EVA compared to virgin PLA. This is due to the strong interfacial adhesion among PLA and EVA resulting in brittle to ductile transition. Scanning electron microscopy analysis for impact fractured surfaces of binary blends of PLA implied the toughening effect of PLA by EVA. Thermogravimetry analysis results revealed that the activation energy of PLA–EVA blends decreased with increase in EVA content in the PLA matrix. While, differential scanning calorimetry results obtained for PLA–EVA blends revealed the improvement in crystallinity when compared with neat PLA. The effect of EVA on non-isothermal melt crystallization kinetics of PLA was also examined via DSC at various heating rates. Decreasing trend in the t_1/2 values indicated the faster rate of crystallization mechanism after addition of EVA in the PLA matrix.     

Effects of Diisocyanate and Polymeric Epoxidized Chain Extenders on the Properties of Recycled Poly(Lactic Acid)

Increasing demand in the use of poly(lactic acid) (PLA) leads to a debate about using potential foodstuffs for plastic production and a moral issue when starvation problem is taken into account. One of the solutions is recycling of PLA; however, recycling results in property losses during melt processing due to low thermal stability of PLA. This study focuses on using chain extenders to offset thermal degradation of recycled PLA. The effects of a diisocyanate and a polymeric epoxidized chain extender on the properties of the recycled poly(lactic acid) were investigated. In order to mimic the recycling process, PLA was subjected to thermo-mechanical degradation using a laboratory scale compounder. Chain extender type, loading and mixing time were investigated. On-line rheology and intrinsic viscosity measurements of PLA before and after chain extension confirmed that the molecular weight increased. Dynamic mechanical analysis, rheology and tensile tests revealed that the chain extenders led to a significant increase in modulus, strength and melt-viscosity. It was found that diisocyanate had slightly higher and faster chain extension reactivity than polymeric extender. Differential scanning calorimetry results showed an increase in the crystallization temperature due to the branched and extended chain structure.     

Double-Melting Behavior of Bamboo Fiber/Talc/Poly (Lactic Acid) Composites

The melting and crystallization behavior of pure poly (lactic acid) (PLA) and PLA composites (1% Bamboo Fiber (BF)/PLA, 1% Talc/PLA, 1% BF/1% Talc/PLA) were studied with differential scanning calorimetry (DSC). DSC curves for PLA composites were obtained at various cooling rates, the crystallization temperature and heat of crystallization of PLA composites decreased almost linearly with increasing of log (cooling rate). Moreover, BF has minor effect and talc has the great effect on the crystallization temperature in the PLA composites. With increasing of cooling rate, the main melting temperature of PLA composites decreased. In pure PLA and 1% BF/PLA, the double-melting behavior appeared in the heating curves after slow rate of cooling, and there was the opposite phenomenon of double-melting behavior in other two PLA composites. BF promotes forming the imperfect crystal in the PLA composites during heating process. With increasing of heating rate, the main melting temperature of PLA composites increased except the 1% BF/PLA. At various heating rates, the defects of BF structure promoted the melt-recrystallization and talc promoted forming the small crystals. At last, the recrystallization model was given.     

Mechanical Properties and Morphology of Polypropylene/Poly(ethylene-co-octene) Blends

The polypropylene (PP)/poly(ethylene-co-octene) (POE) blends was prepared by means of a twin screw extruder in a range of temperature from 185 to 195 °C. The mechanical properties including tensile, flexural and impact of the PP/POE blends were measured at room temperature to identify the effect of the POE content on the mechanical properties. It was found that the Young’s modulus, tensile strength and tensile elongation at break decreased nonlinearly with increasing the POE weight fraction. While the V-notched and unnotched impact fracture strength increased nonlinearly with an increase of the POE weight fraction. The flexural modulus and strength decreased roughly linearly with increasing the POE weight fraction. Furthermore, the impact fracture surface of the blends was observed by using a scanning electronic microscope and the toughening mechanisms were discussed.     

Effect of Biaxial Stretching on Thermal Properties, Shrinkage and Mechanical Properties of Poly (Lactic Acid) Films

This study produced poly (lactic acid) sheets using a biaxial stretching process, to investigate the effects of biaxial stretching on thermal properties, crystallinity, shrinkage and mechanical properties of PLA films. The results of differential scanning calorimetry show that the glass temperature peak of PLA films, which weakened after stretching. The cold crystallization peak of PLA films nearly disappeared at stretch ratios of 4 × 4 with a stretching rate above 50 %/s. The orientation and strain crystallization of PLA films were suppressed at stretching temperatures of approximately 100–110 °C. The shrinkage of PLA decreased proportionally to the stretch rate and inversely proportional to the stretching temperature, suggesting that the internal stresses frozen in the amorphous phase were an indication of a decrease in the crystallinity of the films, implying that PLA films would be best suited to low-shrinkage applications. The stress–strain of the PLA films increased considerably following the biaxial stretching process. In addition, PLA films exposed to hot water treatment show a slight decrease in stress values, probably attributable to a relaxation of the molecules, which have undergone orientation but failed to crystallize.     

Mechanical Properties of Kenaf/Polypropylene Nonwoven Composites

With an industrial trend of going green, the use of natural fibers in polymer composites is growing rapidly, especially in the automotive industry. The objectives of this research are to investigate mechanical performance of kenaf/polypropylene nonwoven composites (KPNCs) in production of automotive interior parts, and to develop preliminary linear models for quantifying elastic range of the KPNCs under various loading conditions. Using polypropylene (PP) fiber as bonding fiber, the KPNCs were fabricated with 50/50 blend ratio by weight. Unlike the manufacturing method of fiber reinforced plastics, all KPNCs were produced by carding and needle-punching techniques and thermally bonded by a panel press with 3-mm thickness gauge. Mechanical properties of the KPNCs in terms of uniaxial tensile, open-hole tensile, tensile at different strain rates, flexural, and in-plane shear were measured instrumentally. It was found that sample which was processed at higher temperature (230?°C) but shorter time (60?s) had the best mechanical performance. KPNCs were relatively insensitive to the notch but sensitive to strain rates. The linear elastic finite element model of KPNCs agreed well with the experimental results in the valid strain range of 0?C0.5?% for uniaxial tensile test and 0?C1?% for flexural test.     

Study of Thermo-Mechanical and Morphological Behaviour of Biodegradable PLA/PBAT/Layered Silicate Blend Nanocomposites

Poly (lactic acid) (PLA) and poly (butylene adipate-co-terephthalate) (PBAT) blend nanocomposites were prepared using melt blending technique followed by compression moulding. The blend nanocomposites were prepared with a variation of PBAT loading along with maleic anhydride and benzoyl peroxide ranging from 5 to 20 wt% along with two different commercially available nanoclays cloisite 93A and cloisite 30B (C30B) at 3 wt% loading. The maleic anhydride and benzoyl peroxide were used during the melt blending of the blend nanocomposites as a compatibilizer and as an accelerator respectively. Maleic anhydride used to enhance the compatibility of the PLA/PBAT blend and as well as the uniform adhesion of the nanoclays with them. The properties and characterizations of PLA matrix and the PLA/PBAT blend nanocomposites have been studied. The tensile strength, % elongation and impact strength increased with the preparation of PLA/PBAT blend nanocomposites as compared with PLA matrix. PLA/PBAT/C30B blend nanocomposites exhibited optimum tensile strength at 15 wt% of PBAT loading. Differential scanning calorimetry and thermogravimetric analysis also showed improved thermal properties as compared with virgin PLA. The wide angle X-ray diffraction studies indicated an increase in d-spacing in PLA/PBAT/C30B blend nanocomposite thus revealing intercalated morphology.     

Polylactide (PLA)—Halloysite Nanocomposites: Production, Morphology and Key-Properties

To evaluate the potential of halloysite nanotubes (HNT) as nanofiller for polylactide (PLA), various nanocomposites have been successfully produced by melt-blending the polyester matrix with HNT (HNT(QM)). HNT were also surface treated by silanization reaction with 3-(Trimethoxysilyl) propyl methacrylate (TMSPM). The morphology, thermal, tensile and impact strength properties of the nanocomposites containing 3?C12?% HNT were evaluated and compared to those of pristine (unfilled) PLA. The nanocomposites were characterized by higher rigidity (with Young??s modulus increasing with HNT loading), higher tensile strength (about 70?MPa at 6?% HNT(QM)), whereas the elongation at break and impact strength did not decrease. As demonstrated under dynamic solicitation (DMA), melt-blending PLA with HNT led to enhancement of storage modulus (E??) and offers the possibility to use PLA in applications requiring higher temperatures of utilization. However, with few exceptions, TGA and DSC measurements did not reveal important changes of thermal parameters. The surface silanization treatment proved to improve the quality of the nanofiller dispersion even at higher loading. As a result, good thermal stability associated to high tensile strength, and noticeable increases in impact properties were recorded. Furthermore, enhanced nucleating ability and crystallization kinetics of the PLA matrix were revealed as specific characteristics.     

Utilization of Sunflower Stalk in Manufacture of Thermoplastic Composite

Dimensional stability and mechanical performance of polypropylene thermoplastic composites filled with sunflower stalk (SS) flour at 30, 40, 50, and 60 wt% contents of the SS flour were investigated. The thickness swelling and water absorption of the specimens increased with increasing SS flour content. The modulus in the flexural and tensile improved with increasing SS flour content while the tensile and flexural strengths of the specimens decreased. The use of maleic anhydride polypropylene (3 wt%) had a positive effect on the dimensional stability and mechanical properties of the polypropylene thermoplastic composites filled with SS flour. The melting temperature of polypropylene decreased with increasing content of the SS flour. The degree of crystallinity of filled polypropylene composites between fibre loading of 0–30 % by weight was higher than that of unfilled polypropylene composites. However, further increment in the filler content decreased the degree of crystallinity. The obtained results showed that SS flour could be potentially suitable raw material in the manufacture of polypropylene composites.     

Effects of Temperature and Relative Humidity on Polylactic Acid Plastic Degradation

Three high molecular weight (120,000 to 200,000 g mol^–1) polylactic acid (PLA) plastic films from Chronopol (Ch-I) and Cargill Dow Polymers (GII and Ca-I) were analyzed for their degradation under various temperature and relative humidity (RH) conditions. Two sets of plastic films, each containing 11 samples, were randomly hung in a temperature/humidity-controlled chamber by means of plastic-coated paper clips. The tested conditions were 28, 40, and 55°C at 50 and 100% RH, respectively, and 55°C at 10% RH. The three tested PLA films started to lose their tensile properties when their weight-average molecular weight (M _w) was in the range of 50,000 to 75,000 g mol^–1. The average degradation rate of Ch-I, GII, and Ca-I was 28,931, 27,361, and 63,025 M _w/week, respectively. Hence, GII had a faster degradation rate than Ch-I and Ca-I under all tested conditions. The degradation rate of PLA plastics was enhanced by the increase in temperature and relative humidity. This trend was observed in all three PLA plastics (Ca-I, GII, and Ch-I). Of the three tested films, Ch-I was the first to lose its mechanical properties, whereas Ca-I demonstrated the slowest loss, with mechanical properties under all tested conditions.     

Aging of Toughened Polylactic Acid Nanocomposites: Water Absorption,Hygrothermal Degradation and Soil Burial Analysis

The environmental aging behaviour of montmorillonite (MMT) filled polylactic acid (PLA) nanocomposites (PLA/MMT) and linear low density polyethylene (LLDPE)-toughened PLA (PLA/LLDPE ratio = 90/10) nanocomposites (PLA/LLDPE/MMT) were investigated in this study. The nanocomposites were subjected to water absorption, hygrothermal degradation and soil burial analysis. Both PLA/MMT and PLA/LLDPE/MMT nanocomposites were immersed in distilled water at three different temperatures (room temperature, 60, and 90 °C) and the weight difference before and after immersion was calculated. The kinetics of water absorption for both nanocomposites followed the Fick’s second law of diffusion, where a linear relationship exists between the initial moisture absorption at any time t and t ^1/2 (the square root of time), followed by a horizontal plateau (saturation). The equilibrium moisture content (M _m ) and diffusion coefficient (D) of PLA nanocomposites increased with the addition of MMT (2 phr) and LLDPE. However, the D values of both nanocomposites decreased by increasing MMT (4 phr). The M _m for PLA/MMT and PLA/LLDPE/MMT nanocomposites increased by increasing immersion temperature (60 °C) and prolonged immersion resulted in hygrothermal degradation of both nanocomposites. The hygrothermal degradation studies showed that PLA degrades much faster at 90 °C as compared to 60 °C in both the nanocomposites. The addition of MMT and LLDPE improved the hygrothermal stability of PLA in both nanocomposites. Soil burial test revealed deterioration of impact strength in all samples while the rate of biodegradation was retarded in the presence of MMT and LLDPE.     

Pyrolysis of polypropylene waste using sulfonated carbon catalyst synthesized from sugarcane bagasse

Journal of Material Cycles and Waste Management - In this study, thermal and catalytic pyrolysis of polypropylene waste (PP) was investigated using a batch reactor in the temperature range...     

Effect of Nucleating Agents on Physical Properties of Poly(lactic acid) and Its Blend with Natural Rubber

Poly(lactic acid) (PLA) presents high strength and modulus, but very low toughness as well as slow crystallization. Natural rubber (NR) was blended to enhance the toughness and nucleating agent was added to improve the crystallization. Cyclodextrin (CD), considered as a green compound, as well as calcium carbonate (CaCO₃) and talc were used as nucleating agents. Effects of these nucleating agents on crystallization, mechanical properties and morphology of neat PLA and PLA/NR blend were investigated. It was found that the addition of talc and CD decreased cold crystallization temperature (T_cc) of the PLA. Same result was obtained in PLA/NR blend containing talc. All nucleating agents increased the degree of crystallinity (Χ_C) of PLA, whereas only talc and CaCO₃ increased Χ_C of PLA in PLA/NR blends. The enhanced toughness of PLA by the addition of nucleating agent was attributed to its increased crystallinity, as well as decreased spherulite size. For PLA/NR blends, the increase in toughness was mainly contributed by the presence of the rubber.     

Modification of mechanical properties of recycled polypropylene from post-consumer containers

This study is conducted to look at the modification of mechanical properties of recycled polypropylene (PP) from post-consumer containers with the addition of stabilizers, elastomer (ethylene-octene rubber, EOR) and calcium carbonate (CaCO(3)). The mechanical and thermal properties of the blends were evaluated. The results showed limited changes with the addition of elastomer and calcium carbonate on the mechanical properties of the recycled polypropylene. Some differences were observed, but the trends were not reproducible over the different compositions. DSC analysis confirmed the presence of polyethylene (PE) in the recycled polypropylene. The polyethylene impurity and the presence of many different qualities of polypropylene in the recycled material may have prevented any possible improvement in the mechanical properties by the addition of EOR and CaCO(3), improvements seen in previous studies on virgin polypropylene. The compatibility of the different homopolymers and copolymers of PP used in consumer packaging is not known, while polyethylene and polypropylene are known not to be miscible with each other. The mixture of qualities and materials may explain such a poor blending. Reusing and upgrading of recycled PP from post-consumer containers would therefore first require a better sorting of the post-consumer waste. The use of an adequate compatibilizer that would allow a uniform and homogeneous blending of the raw material mixture might enhance the mechanical properties.     

New Multi-Scale Hybrid System Based on Maple Wood Flour and Nano Crystalline Cellulose: Morphological,Mechanical and Physical Study

In the first part of this work, composites based on polypropylene (PP) and maple wood flour (MF) were prepared by melt compounding using twin-screw extrusion followed by compression molding. The morphological and mechanical properties of the composites were analyzed for three samples: PP, MF/PP and MF/PP containing maleic anhydride grafted polypropylene (MAPP) as coupling agent. The results showed that MF/PP composites have improved mechanical properties, especially tensile modulus (+33 %), with only 8 % increase in density. The addition of MAPP further improved the mechanical properties, in particular tensile modulus (up to 51 %), which could be related to better fiber/matrix adhesion. In the second step, nano crystalline cellulose (NCC) was added to all samples to produce NCC-MF/PP hybrid composites. From the mechanical analysis performed, the hybrid composites with MAPP have improved properties, especially tensile (+53 %) and flexural (+40 %) moduli. These results confirmed that multi-scale hybrid NCC-MF composites can substantially improve the mechanical properties of polyolefins with limited increase in density (14 %) leading to high specific properties.     

Photo-/Bio-degradability of Agro Waste and Ethylene–Propylene Copolymers Composites Under Abiotic and Biotic Environments

Composites were prepared by two methods, (i) graft copolymerization (GFC) of isotactic polypropylene (PP) with maliec anhydride, (MAH) followed by esterification with coir fiber and (ii) by direct reactive mixing (DFC) of polypropylene (PP) and ethylene–propylene (EP) copolymers with MAH and peroxide with coir fiber. These composites, after molding in films (5×5 cm, m thickness) were examined for susceptibility to biological attack by measuring the percentage weight loss in compost upto 6 months, periodically, and fungal colonization on surface of the samples, when kept as sole carbon source for the growth of Aspergillus niger in culture medium upto 40 days. Photodegradation was evaluated by monitoring the variations in FT-IR spectrum and crack formation after successive treatment with UV light (≥290 nm) for 0, 20, 50 and 100 h at 60°C in the presence of air. Specimens of virgin PP were taken as a reference during all period of photo and biodegradation studies. Significant changes were observed depending on the preparation methods during photodegradation and biodisintegration of composites. DFCs samples were disintegrated faster than GFCs during the composting whereas, in culture, GFCs were covered highly in well uniform way by fungi. It was observed that photo-oxidative ageing directly enhanced the biodegradability of composites as the increase in fungal growth rate and decrease in weight during composting were found. It was concluded that extent of compatibilization had a profound effect on photo-oxidation and biodisintegration of composite material; consequently ester bonds were main units during fungal consumption. Composition of monomers in copolymers was also showing significant effect on the degradability which decreased with increasing content of ethylene in ethylene–propylene (EP) copolymers.     

Reactive Compatibilization of Biobased Polyurethane Prepolymer Toughening Polylactide Prepared by Melt Blending

Polylactide (PLA) is a major biodegradable polymer, which has received extensive interests over the past decades and holds great potential to replace several petroleum-based polymeric materials. Nevertheless, the inherent brittleness and low impact strength have restricted its invasion to niche markets. In this paper, the authors demonstrate that the entirely bio-sourced blends, namely PLA and castor oil-based polyurethane prepolymer (COPUP), were first melt-compounded in an effort to prepare novel biodegradable materials with an excellent balance of properties. NCO-terminated COPUP was successfully synthesized and subsequently mixed with variable concentration of PLA matrix using melt-compounded by twin-screw extrusion technique. The miscibility, phase morphology, mechanical properties, and thermal resistance of the blends were investigated. During FTIR analysis, it suggests that the interfacial compatibilization between COPUP and PLA phase occurred by the reaction of –NCO group of MDI with terminal hydroxyl group of PLA. DMA analysis showed that COPUP and PLA showed some limited miscibility with shifted glass transition temperature. The morphologies of fracture surface showed a brittle-to-ductile transition owing by the addition of COPUP. The crystallization behavior was studied by differential scanning calorimeter (DSC). The strain at break and notched impact strength of PLA/COPUP blends were increased more than 112–15.4 times elegant of neat PLA; the increase is superior to previous toughening effect by using petroleum-based tougheners. Furthermore, the thermal resistances and melt flow properties of the materials were also examined by analysis of the melt flow index and heat deflection temperature use in the work. With enhanced toughness, the PLA/COPUP blends could be used as replacements for some traditional petroleum-based polymeric materials.