高耐磨化学复合镀层的研究

为了改善化学镀Ni-P合金镀层的耐磨性能,提高化学镀Ni-P合金镀层的使用寿命,实验中分别在化学镀液中加入了硬质相SiC粒子、Al2O3粒子以及具有自润滑性能的PTFE粒子,使它们与Ni-P合金一起共沉积,从而制备出具有特殊功效的高耐磨复合镀层.实验结果表明:化学镀Ni-P-SiC以及Ni-P-Al2O3复合镀层由于硬质粒子的加入使镀层的耐磨性比Ni-P镀层提高了6倍左右;Ni-P-PTFE复合镀层的摩擦系数可达0.063,远小于Ni-P镀层0.2的摩擦系数,同时耐磨性能也比Ni-P合金镀层有了较为明显的提高.     

镀液循环流量对封闭循环电沉积Ni-SiC复合镀层的影响

目的 研究封闭式镀液循环装置中不同镀液循环流量对Ni-SiC复合镀层的影响规律,优化镀液循环流量参数.方法 以Q235管状工件为待镀基体,以添加SiC颗粒的改良瓦特镀液为母液,在自主研发的封闭式镀液循环电镀装置中以0.3、0.5、0.7 m3/h的镀液循环流量于管件内壁制备Ni-SiC复合镀层,通过SEM检测、XRD测试、硬度测试和摩擦磨损性能测试等手段,对各Ni-SiC复合镀层宏微观形貌、厚度、成分、结构、硬度和耐磨性进行分析研究.结果 在0.5 m3/h流量条件下,镀层厚度为32.98μm,SiC颗粒含量为15.37％,镀层晶粒尺寸和硬度分别为10.84 nm和704HK0.245,该条件下制备的Ni-SiC复合镀层具有最佳耐磨性,摩擦系数为0.41,体积磨损率仅2.83×10–5 mm3/Nm.结论 在不同镀液循环流量参数下,采用该封闭式循环电镀装置,均可制得均匀完整的Ni-SiC复合镀层.随镀液循环流量的升高,镀层厚度和SiC颗粒体积含量均降低,镀层颜色金属光泽增强,镀层晶粒尺寸先减小、后增大,镀层硬度则先升高、后降低.     

等离子喷涂制备 ZrB2-SiC 复合涂层及其静态烧蚀性能

目的提高C/C复合材料的抗静态烧蚀性能。方法利用大气等离子喷涂技术在C/C复合材料表面制备ZrB_2-SiC复合涂层,对其进行1500℃的静态烧蚀实验。利用X射线衍射仪(XRD)、扫描电子显微镜(SEM)及能谱分析仪(EDS)对涂层的物相成分、微观形貌等进行检测分析。结果采用大气等离子喷涂制备的ZrB_2-SiC涂层是由熔融的粉末粒子紧密堆积而成,呈现典型的层状结构,涂层均匀完整地覆盖于C/C基体表面,厚度约为200μm。涂覆有ZrB_2-SiC复合涂层的C/C复合材料试样在1500℃分别氧化2,3,4 h后,试样依旧保持完整,C/C基体未遭受损伤,试样的质量增加率依次为3.39%,2.95%,4.25%。结论采用大气等离子喷涂技术能够在C/C复合材料表面制备出厚度均匀、结构致密的ZrB_2-SiC复合涂层,ZrB_2-SiC复合涂层使C/C复合材料的抗静态烧蚀性能显著提高。     

C/C-SiC-ZrB2复合材料表面SiC/ZrB2-SiC/SiC涂层的制备及抗氧化烧蚀性能研究

目的研究C/C-SiC-ZrB_2复合材料表面SiC/ZrB_2-SiC/SiC涂层的制备、抗氧化烧蚀性能与机理。方法选择ZrB_2和SiC改性的C/C复合材料为基体,通过包埋-刷涂法在C/C-SiC-ZrB_2复合材料表面制备了SiC/ZrB_2-SiC/SiC多重抗氧化涂层,并对复合材料的微结构、抗氧化烧蚀性能与机理进行分析和研究。结果制备了一种三层结构的SiC/ZrB_2-SiC/SiC超高温陶瓷复合涂层,获得了风洞考核试验下的复合材料微结构变化、线烧蚀率等试验数据,并得到了C/C-SiC-ZrB_2复合材料的氧化烧蚀机理。结论 SiC/ZrB_2-SiC/SiC涂层对C/C-SiC-ZrB_2复合材料的抗氧化和耐烧蚀性能具有明显提升,有效提高了C/C-SiC-ZrB_2复合材料的综合热防护性能。     

复杂箱体类构件表面多功能涂层技术研究及应用

目的 解决某产品箱体等复杂构件耐磨、减摩、抗烧蚀、残渣难清理引起的腐蚀等问题。方法 开展协合涂层工艺研究及应用试验验证,通过扫描电镜观察(SEM)、成分能谱分析(EDS)及厚度、硬度、附着强度(热震法)、中性盐雾试验、球盘式摩擦磨损试验等对涂层进行性能测试。结果 该涂层厚度均匀可控,与基体结合力强,在300~500 ℃共5个热震循环后,结合力未受影响。硬度高,超过800HV1.0,与铬镀层相当。耐磨性及耐腐蚀性好,6 000次摩擦磨损试验后,无明显磨痕,中性盐雾1 200 h为评级为8级。通过涂层制备工艺对高频淬火部位性能影响研究分析,摸清了涂层制备对高频淬火部位的影响规律。通过箱体等复杂零件试生产,解决了涂层“发花”及“气馕袋”等制备问题。结论 经多轮产品试验验证,该涂层完全能满足产品使用要求。     

微弧氧化溶液pH值对ZM5膜层性能研究

目的 扩大镁合金的应用范围，增强其耐蚀性。方法 取镁合金ZM5为研究对象，利用微弧氧化技术对其表面进行改性处理。首先，对ZM5合金基体进行前处理；然后，在不同pH值的电解质溶液中，通过微弧氧化的方式在ZM5表面原位生长一层微弧氧化陶瓷膜层；最后，利用扫描电镜、X射线衍射、电化学测试等表征技术，系统研究微弧氧化处理对ZM5合金表面形貌、元素组成、微观结构及性能的影响规律。结果 通过调节溶液的pH，能够有效制备出表面连续而且完整的微弧氧化膜层，在pH=11条件下，制备的膜层具有较好的耐蚀性，能显著降低其腐蚀电流密度，膜层的厚度达到35.1 μm，微弧氧化表面处理技术能够显著提高镁合金的表面硬度，硬度最大为582HV。结论 改变溶液pH能够使膜层具有较高的耐蚀性和有效提高表面硬度，为进一步扩大镁合金在军用装备上的应用提供可能性。     

热处理温度对热障涂层微观形貌及元素互扩散的影响

目的提高热障涂层抗氧化性能,并减小二次反应区的形成。方法采用真空电弧离子镀技术在二代单晶高温合金DD32表面制备NiCoCrAlYHf(HY5)金属粘结层,分别在870℃及1000℃下进行真空扩散处理,利用电子束物理气相沉积(EB-PVD)技术制备氧化钇部分稳定氧化锆(YSZ)陶瓷层。采用扫描电子显微镜(SEM)、电子探针(EPMA)以及能谱(EDS)等测试方法,研究高温循环氧化过程中热障涂层的微观形貌、成分及扩散机制,同时计算了1、125 h氧化时间下Al元素互扩散系数。结果经过1000℃热循环、1000℃热处理的涂层氧化质量增量的绝对值较小,氧化速率常数为7.21×10-4,抗循环氧化性能较好。1100℃热处理试样,从涂层表面到基体方向Ni、Al、Cr等元素分布都比较均匀,在涂层与基体界面处,元素含量变化较为平滑。870℃热处理试样,Ni等元素质量分数分布不均,在涂层与基体界面处元素含量陡然变化,元素均质化程度低。Al元素扩散系数随着浓度的增加而增大,随着氧化时间的延长,粘结层与高温合金之间的元素扩散程度加剧,Al元素扩散系数减小。经过125h循环氧化,粘结层/基体界面出现互扩散区,互扩散区局部区域富Cr,Al含量低。循环氧化250 h后,热障涂层试样扩散区下方有拓扑密堆相TCP析出,形成二次反应区SRZ。真空扩散温度为870℃的试样,二次反应区更加明显。结论金属粘结层在1000℃下进行真空热处理可以有效提高涂层的抗氧化性能。涂层内部元素均质化程度高,Al元素扩散速率慢。同时,扩散区宽度较小,二次反应区不明显。     

颗粒冲蚀对注射法制备C/C-ZrC-SiC复合材料 抗烧蚀性能的影响研究

目的采用ZrC和SiC复相陶瓷对C/C复合材料进行改性,研究改性后的复合材料受到颗粒冲蚀破坏的烧蚀行为。方法采用注射法将ZrC和SiC复相陶瓷前驱体引入到等温化学气相渗透法(ICVI)制备的低密度C/C复合材料中,再通过高温热处理、ICVI的方法制备出ZrC和SiC复相陶瓷改性的C/C(C/C-ZrC-SiC)复合材料,随后对制备的复合材料进行高速颗粒冲击实验破坏,并对破坏后的试样进行氧乙炔火焰烧蚀,研究其烧蚀行为。结果改性后的复合材料线冲蚀率和质量冲蚀率分别为253.1μm/s和79.8 mg/s,相较于同孔隙率的C/C复合材料分别降低了49.2%和61%。颗粒冲蚀破坏后C/C-ZrC-SiC复合材料的线烧蚀率和质量烧蚀率分别为4.26μm/s和1.44 mg/s,相比于同孔隙率的C/C复合材料,分别降低了37%和39%。结论由于引入的ZrC和SiC陶瓷相的硬度大于碳基体,C/C-ZrC-SiC复合材料在受到高速颗粒的冲击时,能通过硬质陶瓷相起到抗冲击作用,使得改性后的复合材料抗冲蚀性能大幅度提高。受到颗粒冲蚀破坏后的C/C-ZrC-SiC复合材料内部仍存在超高温陶瓷相,烧蚀过程中能够形成ZrO2骨架结构和SiO2球形颗粒,进而有效保护碳纤维和热解碳基体。     

电弧离子镀HY11涂层的1200℃高温氧化行为研究

目的研究真空电弧镀方法制备的超高温金属涂层HY11在1200℃下的高温氧化行为。方法用真空电弧镀技术(AIP)在单晶镍基高温合金DD6上制备超高温金属涂层HY11,采用HB 5258循环氧化方法进行1200℃循环氧化试验,通过试验过程中试样质量变化评价涂层氧化寿命。通过扫描电镜(SEM)分析氧化后的试样显微形貌,用X-射线衍射仪分析涂层材料的相结构,通过氧化速率对涂层材料抗氧化性能进行表征。结果采用单靶真空电弧镀技术制备的HY11涂层,经过1050℃真空条件下扩散2h,涂层厚度为50～60?m,扩散区厚度为10～15μm,涂层微观组织均匀致密,涂层合金界面清晰平整。DD6合金的1200℃循环氧化寿命仅仅为4 h,HY11涂层在1200℃的循环氧化寿命近300 h。沉积态涂层HY11相结构主要以Al_2O_3和Ni3Al为主。氧化后涂层材料表面形成的氧化膜以Al_2O_3为主。结论 HY11涂层在1200℃的循环氧化寿命为298 h,极大地提高了DD6合金在1200℃的循环氧化寿命。     

新型含锆聚碳硅烷制备C/C-SiC-ZrC 复合材料及烧蚀性能

目的提高C/C-SiC复合材料的抗烧蚀性能。方法通过交联固化-碳化工艺获得新型含锆聚碳硅烷(Polyzirconocenecarbosilane, PZCS)裂解产物。采用FT-IR、XPS、TG、XRD、SEM等分析手段表征PZCS先驱体基本结构和固化、裂解产物结构及元素分布等。以PZCS为溶液浸渍先驱体,通过PIP工艺制备得到C/C-SiC-ZrC复合材料,采用氧乙炔烧蚀试验表征其抗烧蚀性能。结果 PZCS陶瓷先驱体经过交联固化工艺能够显著提高其陶瓷产率。TG结果表明,980℃时陶瓷产率达66.37%,所得陶瓷粉末为分散均匀的SiC-ZrC复相陶瓷。C/C-SiC-ZrC复合材料经过氧乙炔试验烧蚀600 s后,其线烧蚀率为0.0067 mm/s,表现出良好的抗烧蚀性能。结论 SiC-ZrC复相陶瓷基体烧蚀过程中,氧化形成SiO2和ZrO2等氧化物涂层,氧化物隔离层能够隔离氧气和热量,阻止其向复合材料内部进一步扩散,可有效提高复合材料烧蚀性能。     

Toxic effects of acetochlor, methamidophos and their combination on nifH gene in soil

Toxic effects of two agrochemicals on nifH gene in agricultural black soil were investigated using denaturing gradient gel electrophoresis （DGGE） and sequencing approaches in a microcosm experiment. Changes of soil nifH gene diversity and composition were examined following the application of acetochlor, methamidophos and their combination. Acetochlor reduced the nifH gene diversity （both in gene richness and diversity index values） and caused changes in the nifH gene composition. The effects of acetochlor on nifH gene were strengthened as the concentration of acetochlor increased. Cluster analysis of DGGE banding patterns showed that nifH gene composition which had been affected by low concentration of acetochlor （50 mg/kg） recovered firstly. Methamidophos reduced nifH gene richness that except at 4 weeks. The medium concentration of methamidophos （150 mg/kg） caused the most apparent changes in nifH gene diversity at the first week while the high concentration of methamidophos （250 mg/kg） produced prominent effects on nifH gene diversity in the following weeks. Cluster analysis showed that minimal changes of nifH gene composition were found at 1 week and maximal changes at 4 weeks. Toxic effects of acetochlor and methamidophos combination on nifH gene were also apparent. Different nifH genes （bands） responded differently to the impact of agrochemicals： four individual bands were eliminated by the application of the agrochemicals, five bands became predominant by the stimulation of the agrochemicals, and four bands showed strong resistance to the influence of the agrochemicals. Fifteen prominent bands were partially sequenced, yielding 15 different nifH sequences, which were used for phylogenetic reconstructions. All sequences were affiliated with the alpha- and beta-proteobacteria, showing higher similarity to eight different diazotrophic genera.     

Arsenic uptake by arbuscular mycorrhizal maize （Zea mays L.） grown in an arsenic-contaminated soil with added phosphorus

The effects of arbuscular mycorrhizal (AM) fungus (Glomus mosseae) and phosphorus (P) addition (100 mg/kg soil) on arsenic (As) uptake by maize plants (Zea mays L.) from an As-contaminated soil were examined in a glasshouse experiment.Non-mycorrhizal and zero-P addition controls were included.Plant biomass and concentrations and uptake of As,P,and other nutrients,AM colonization,root lengths,and hyphal length densities were determined.The results indicated that addition of P significantly inhibited root colonization and development of extraradical mycelium.Root length and dry weight both increased markedly with mycorrhizal colonization under the zero-P treatments,but shoot and root biomass of AM plants was depressed by P application.AM fungal inoculation decreased shoot As concentrations when no P was added,and shoot and root As concentrations of AM plants increased 2.6 and 1.4 times with P addition,respectively.Shoot and root uptake of P,Mn,Cu,and Zn increased,but shoot Fe uptake decreased by 44.6%,with inoculation, when P was added.P addition reduced shoot P,Fe,Mn,Cu,and Zn uptake of AM plants,but increased root Fe and Mn uptake of the nonmycorrhizal ones.AM colonization therefore appeared to enhance plant tolerance to As in low P soil,and have some potential for the phytostabilization of As-contaminated soil,however,P application may introduce additional environmental risk by increasing soil As mobility.     

Potential of plant polyphenol oxidases in the decolorization and removal of textile and non-textile dyes

In this study an effort has been made to use plant polyphenol oxidases; potato （Solanum tuberosum） and brinjal （Solanum melongena）, for the treatment of various important dyes used in textile and other industries. The ammonium sulphate fractionated enzyme preparations were used to treat a number of dyes under various experimental conditions. Majority of the treated dyes were maximally decolorized at pH 3.0. Some of the dyes were quickly decolorized whereas others were marginally decolorized. The initial first hour was sufficient for the maximum decolorization of dyes. The rate of decolorization was quite slow on long treatment of dyes. Enhancement in the dye decolorization was noticed on increasing the concentration of enzymes. The complex mixtures of dyes were treated with both preparations of polyphenol oxidases in the buffers of varying pH values. Potato polyphenol oxidase was significantly more effective in decolorizing the dyes to higher extent as compared to the enzyme obtained from brinjal polyphenol oxidase. Decolorization of dyes and their mixtures, followed by the formation of an insoluble precipitate, which could be easily removed simply by centrifugation.     

Removal of heavy metals from sewage sludge by low costing chemical method and recycling in agriculture

ＲｅｍｏｖａｌｏｆｈｅａｖｙｍｅｔａｌｓｆｒｏｍｓｅｗａｇｅｓｌｕｄｇｅｂｙｌｏｗｃｏｓｔｉｎｇｃｈｅｍｉｃａｌｍｅｔｈｏｄａｎｄｒｅｃｙｃｌｉｎｇｉｎａｇｒｉｃｕｌｔｕｒｅＷｕＱｉｔａｎｇ，ＮｙｉｒａｎｄｅｇｅＰａｓｃａｓｉｅ，ＭｏＣｅｈｕｉＦ...     

Single and joint effects of pesticides and mercury on soil urease

The influence of two pesticides including chlorimuron-ethyl and furadan and mercury （Hg） on urease activity in 4 soils （meadow burozem and phaeozem） was investigated. The soils were exposed to various concentrations of the two pesticides and Hg individually and simultaneously. Results showed that there was a close relationship between urease activity and organic matter content in soil. Chlorimuron-ethyl and furadan could both activate urease in the 4 soils. The maximum increment of urease activity by chlorimuronethyl was up to 14%-18%. There was almost an equal increase （up to 13%-21%） in the urease activity by furadan. On the contrary, Hg markedly inhibited soil urease activity. A logarithmic equation was used to describe the relationship （P〈0.05） between the concentration of Hg and the activity of soil urease in the 4 tested soils. Semi-effect dose （ED50） values by the stress of Hg based on the inhibition of soil urease in the 4 soils were 88, 5.5, 24 and 20 mg/kg, respectively, according to the calculation of the corresponding equations. The interactive effect of chlorimuron-ethyl or furadan with metal Hg on soil urease was mainly synergic at the highest tested concentrations.     

Isolation and preliminary characterization of a 3-chlorobenzoate degrading bacteria

A study was conducted to compare the diversity of 2-, 3-, and 4-chlorobenzoate degraders in two pristine soils and one contaminated sewage sludge. These samples contained strikingly different populations of mono-chlorobenzoate degraders. Although fewer cultures were isolated in the uncontaminated soils than contaminated one, the ability of microbial populations to mineralize chlorobenzoate was widespread. The 3- and 4-chlorobenzoate degraders were more diverse than the 2-chlorobenzoate degraders. One of the strains isolated from the sewage sludge was obtained. Based on its phenotype, chemotaxonomic properties and 16S rRNA gene, the organism S-7 was classified as Rhodococcus erythropolis. The strain can grow at temperature from 4 to 37℃. It can utilize several （halo）aromatic compounds. Moreover, strain S-7 can grow and use 3-chlorobenzoate as sole carbon source in a temperatures range of 10-30℃ with stoichiometric release of chloride ions. The psychrotolerant ability was significant for bioremediation in low temperature regions. Catechol and chlorocatechol 1,2-dioxygenase activities were present in cell free extracts of the strain, but no （chloro）catechol 2,3- dioxygenase activities was detected. Spectral conversion assays with extracts from R. erythropolis S-7 showed accumulation of a compound with a similar UV spectrum as chloro-cis,cis-muconate from 3-chlorobenzoate. On the basis of these results, we proposed that S-7 degraded 3-chlorobenzoate through the modified ortho-cleave pathway.     

Organochlorine pesticides in soils under different land usage in the Taihu Lake region, China

A field study was conducted in the Taihu Lake region, China in 2004 to reveal the organochlorine pesticide concentrations in soils after the ban of these substances in the year 1983. Thirteen organochlorine pesticides (OCPs) were analyzed in soils from paddy field, tree land and fallow land. Total organochlorine pesticide residues were higher in agricultural soils than in uncultivated fallow land soils. Among all the pesticides, ΣDDX (DDD, DDE and DDT) had the highest concentration for all the soil samples, ranging from 3.10 ng/g to 166.55 ng/g with a mean value of 57.04 ng/g and followed by ΣHCH, ranging from 0.73 ng/g to 60.97 ng/g with a mean value of 24.06 ng/g. Dieldrin, endrin, HCB and α-endosulfan were also found in soils with less than 15 ng/g. Ratios of p,p'-(DDD DDE)/DDT in soils under three land usages were: paddy field ＞ tree land ＞ fallow land, indicating that land usage inlfuenced the degradation of DDT in soils. Ratios of p,p'-(DDD DDE)/DDT ＞1, showing aged residues of DDTs in soils of the Taihu Lake region. The results were discussed with data from a former study that showed very low actual concentrations of HCH and DDT in soils in the Taihu Lake region, but according to the chemical half-lives and their concentrations in soils in 1980s, the concentration of DDT in soils seemed to be underestimated. In any case our data show that the ban on the use of HCH and DDT resulted in a tremendous reduction of these pesticide residues in soils, but there are still high amounts of pesticide residues in soils, which need more remediation processes.     

Sorption of 1-naphthol by plant cuticular fractions

The contribution of aliphatic-rich plant biopolymer to sorption of hydrophobic organic compounds is significantly important because of their preservation and accumulation in the soil environment,but sorption mechanism is still not fully understood.In this study, sorption of 1-naphthol by plant cuticular fractions was examined to better understand the contributions of respective fraction.Toward this end,cuticular materials were isolated from the fruits of tomato by chemical method.The tomato cuticle sheet consisted of waxes (6.5 wt%),cuticular monomer (69.5 wt%),and polysaccharide (24.0 wt%).Isotherms of l-naphthol to the cuticular fractions were nonlinear (N value (0.82-0.90)) at the whole tested concentration ranges.The KodKow ratios for bulk cuticle (TC1),dewaxed cuticle (TC2),cutin (TC4),and desugared cuticle (TC5) were larger than unity,suggested that tomato bulk cuticle and cutin are much powerful solption medium.Sorption capability of cutin (TC4) was 2.4 times higher than the nonsaponifiable fraction (TC3).The 1-naphthol interactions with tomato cuticular materials were governed by both hydrophobic-type interactions and polar (H-bonding) interactions. Removal of the wax and polysaccharide materials from the bulk tomato cuticle caused a significant increase in the sorption ability of the cuticular material.There was a linear negative trend between K_(oc) values and the amount of polysaccharides or fraction's polarities ((N O)/C);while a linear positive relationship between K_(oc) values and the content of cutin monomer (linear R~2=0.993) was observed for present in the cuticular fractions.Predominant sorbent of the hydrophobic organic compounds (HOCs) in the plant cuticular fraction was the cutin monomer,contributing to 91.7% of the total sorption of tomato bulk cuticle.     

Alterations of organ histopathology and metallolhionein mRNA expression in silver barb, Puntius gonionotus during subchronic cadmium exposure

Common silver barb,Puntius gonionotus,exposed to the nominal concentration of 0.06 mg/L Cd for 60 d,were assessed for histopathological alterations(gills,liver and kidney),metal accumulation,and metallothionein(MT)mRNA expression.Fish exhibited pathological symptoms such as hypertrophy and hyperplasia of primary and secondary gill lamellae,vacuolization in hepatocytes,and prominent tubular and glomerular damage in the kidney.In addition,kidney accumulated the highest content of cadmium,more than gills and liver.Expression of MT mRNA was increased in both liver and kidney of treated fish.Hepatic MT levels remained high after fish were removed to Cd-free water.In contrast,MT expression in kidney was peaked after 28 d of treatment and drastically dropped when fish were removed to Cd-free water.The high concentrations of Cd in hepatic tissues indicated an accumulation site or permanent damage on this tissue.     

Seed selections for crystallization of calcium phosphate for phosphorus recovery

Seed induces and promotes the crystallization of calcium phosphate, and acts as carrier of the recovered phosphorus （P）. In order to select suitable seed for P recovery from wastewater, three seeds including Apatite （AP）, Juraperle （JP） and phosphate-modified Juraperle （M-JP） were tested and compared. Batch and fixed-bed column experiments of seeded crystallization of calcium phosphate were undertaken by using synthetic wastewater with 10 mg/L P phosphate. It shows that AP has bad enduring property in the crystallization process, while JP has better performance for multiple uses, and M-JP is a hopeful seed for P recovery by crystallization of calcium phosphate.