粉煤灰静电脱炭技术研究

本文介绍粉煤灰静电脱炭资源化利用技术的试验研究.利用YNDF-I型立式电场粉煤灰脱炭装置进行优化试验,提出电压、极板间距、摩擦分散器材料、粉尘浓度及气体流量等运行工艺特性参数与静电脱炭率的相关关系.试验结果表明,该立式电场脱炭装置在最优工艺参数条件下运行时,可使粉煤灰脱炭后的精灰含炭量降低到1.20%,脱炭率达86.74%,能够直接代替水泥用作建筑材料或修筑公路路面,具有较高的经济效益、社会效益和环境效益,为粉煤灰资源化利用提供了一种新的途径.     

钢渣堆场扬尘定量计算与控制措施分析

通过对天津钢铁集团有限公司钢渣加工处理过程及钢渣堆场进行现状监测及建模分析,得出不同条 件下钢渣加工及堆存的实际扬尘量,并提出切实有效的环境管理控制措施,为冶金企业在走可持续发展道路过程中降低污染排放、规避环境风险提供了理论依据和技术支撑.     

中国煤矿安全技术进展

本文综述了我国在防治矿井瓦斯,矿井火灾和煤矿粉尘三个方面的技术概况。反映了为适应煤炭生产技术的发展,我国在这三方面的技术进展及所取得的效果。矿井瓦斯防治技术方面,主要介绍了矿井瓦斯涌出量的确定,瓦斯抽放工艺及装备,煤与瓦斯突出预测预报和综合防止煤与瓦斯突出技术的情况及成果。矿井火灾防治技术方面,着重介绍了矿井火灾预测预报技术,尤其是煤炭自燃发火早期预测预报技术以及煤矿自然发火防治技术中在灌浆代用材料,惰气防灭火等方面的发展及现状。煤矿粉尘防治技术方面,扼要介绍控制粉尘危险的基本途径,以防尘为中心包括降尘、除尘和防止煤尘爆炸及爆炸传播技术的一整套治理煤矿粉尘的工艺及装备,简要介绍了瓦斯煤尘爆炸的实验能力。通过本文的介绍,可以对我国在防治煤矿安全生产中主要自然灾害的技术对策和取得的成果有一个较全面的了解。     

卸载破碎区域气动喷雾联合抑尘网除尘的数值模拟研究

为了有效治理安家岭煤矿输煤系统中卸载破碎区域的粉尘污染,提出卸载坑外围设置柔性抑尘网及坑口处设置气动喷雾的防尘方案。采用现场测试与三维数值模拟相结合的方法,得出卸载坑粉尘逸散规律。通过对卸载坑气动喷雾的雾化效果和设置抑尘网后的风速分布的数值模拟,分析该方案的除尘机理,并通过在安家岭煤矿的现场试验,验证该方案的可行性。结果表明:坑口处的气动喷雾能有效抑制坑内粉尘飞扬,外围设置的柔性抑尘网能有效控制坑口处的风速,防止粉尘受外界气流影响,有效降低粉尘污染浓度,其降尘效率达到90%以上,该综合除尘方案为输煤系统卸载破碎区域的粉尘治理提供理论依据。     

Health risk assessment of emissions from a coal-fired power plant using AERMOD modelling

Current electricity generation mix in Malaysia consists of 58% gas, 33% coal and 9% hydro. It is anticipated that by year 2019, the generation mix will be at 64% coal, 32% gas and 4% hydro. Due to the increase in coal consumption for power generation, there is a critical need to evaluate the health risks for the population living in the vicinity of a coal-fired power plant in Malaysia. To date, such study related to the plant in Malaysia has never been published. In this study, health risk assessment (HRA) for air emission from a coal-fired power plant in Malaysia was carried out. Two pollutants from the Proposed New Environmental Quality (Clean Air) Regulation 201X (Draft) (i.e. SO₂ and Hg) were assessed for non-carcinogenic health risk, and two trace elements (i.e. As and Cr) were assessed for carcinogenic health risk. Both short-term and long-term health effects were evaluated. Air dispersion modelling (AERMOD) was used to predict the ground level concentration (GLC) within 10 km radius of the emission source. Based on the HRA, different health risks were identified for short-term and long-term dispersion of the studied pollutants. The findings indicate that a detailed assessment on the short-term and long-term health effects of the emissions from coal-fired power plant in Malaysia with meteorological factor as one of the significant factors influencing the emissions level is needed.     

Limiting oxygen concentration for coal dusts for explosion hazard analysis and safety

Investigation of explosion characteristics of coal dust was undertaken as a part of regular research program at CSIR-CBRI, Roorkee, India, for designing explosion safety measures for coal dust handling installations. This paper presents results of detailed experimental work on determination of Limiting Oxygen Concentration (LOC) and influence of reduced oxygen levels on explosion severity data for two types of coals with varying volatile matter as 27.18% (coal A) and 19.69% (coal B) from Jharia coalfield of India determined at ambient conditions with 20-L Spherical Vessel established at CSIR-CBRI. The effects of coal particle size and moisture content were evaluated. Data presented will be used for hazard analysis, designing explosion preventive measures, and explosion severity reduction by involving the use of inert gases for installations handling pulverized coal with similar nature. The importance of ignition source energy in determining LOC data is highlighted. The data collected lead to an extension of the current data for coal dusts as found in the literature. Limiting oxygen concentrations were found as 7% for coal A and 8% for coal B for the size representative to that used in pulverized coal boilers and moisture content ～4%.     

综合防尘技术在煤矿的应用实践

粉尘严重威胁矿井安全生产和职工身体健康。公司依靠科学管理，完善了各项综合防尘管理制度，制定了一系列综合防尘方面的管理规定和防尘技术操作规程；加强技术创新，重点抓好综采、综掘工作面以及回风系统和定点尘源的装置，实行自动控制等综合防尘技术；从管理和技术创新角度，通过采用减少粉尘产生、降尘、排尘、除尘、个体防尘等综合防尘技术措施应用实践，取得了良好的效果。     

煤巷水力压挤防治瓦斯煤尘技术试验研究

为解决掘进煤巷瓦斯突出、积聚和粉尘污染等问题,结合祁东煤矿的煤层开采条件,研究水力压挤技术,探讨水力压挤防治瓦斯煤尘机理,试验确定钻孔布置、封孔深度、注水压力、注水量与注水时间等工艺参数。研究结果表明:水力压挤可使试验工作面卸压带增宽0.7m左右,挤出近20%的煤层原始瓦斯,最高降尘率达78.7%;该技术对防治瓦斯突出、超限和煤尘污染有显著效果。试验研究取得的相关水力压挤工艺技术参数,为类似煤层条件技术实施提供了工作基础。     

Flame propagation in hybrid mixture of coal dust and methane

To investigate the flame propagation through hybrid mixture of coal dust and methane in a combustion chamber, a high-speed video camera with a microscopic lens and a Schlieren optical system were used to record the flame propagation process and to obtain the direct light emission photographs. Flame temperature was detected by a fine thermocouple. The suspended coal dust in the mixture of methane and air was ignited by an electric spark. The flame propagation speeds and maximum flame temperatures of the mixture were analyzed. The results show that the co-presence of coal dust and methane improves the flame propagation speed and maximum flame temperature notably, which become much higher than that of the single-coal dust flame. The flame front temperature varies with the coal dust concentration.     

Power system planning with emission constraints: Effects of CCS retrofitting

Today, the world's energy needs are still supplied mainly from fossil fuel based resources. This is true for electricity generation as well, thus making the power sector responsible for 45% of greenhouse gas emissions. The present climate crisis has made it necessary to minimise emissions in power generation, with low-carbon energy sources taking on greater significance in recent years. However, most low-carbon sources have inherent problems, like intermittency and high capital expenditure. A suitable alternative is carbon capture and storage (CCS) technology which allows continued fossil fuel-based electricity generation at much lower rates of emission. Two approaches are possible in the deployment of CCS technology. The first is to introduce new power plants equipped for carbon dioxide (CO₂) capture, while systematically shutting down existing coal power plants. Another is to retrofit existing power plants for CO₂ capture. These approaches are compared in this work. The study shows that allowing CCS retrofitting of existing power plants can reduce the overall cost requirement significantly. In addition, a sensitivity analysis is also done to study the effect of nuclear energy on the overall energy mix.     

运用本质安全原理预防煤粉爆炸

旨在将本质安全原理与粉尘爆炸(以煤粉爆炸为例)的风险控制联系起来。利用20 L球形爆炸装置的标准测试方法测试煤粉及煤粉-CaCO3混合物的爆炸下限、最大爆炸压力、压力上升速度等爆炸特性。基于本质安全基本原理和试验结果,讨论预防煤粉爆炸的各种基本方法,并重点阐述本质安全原理与粉尘爆炸影响因素、不同的预防方法、过程设备的选择等之间的关系,对已制定的爆炸风险控制措施进行完善和补充。     

煤矿呼吸性粉尘及其综合控制

在生产过程中产生的粉尘中,呼吸性粉尘是尘肺病的引发源,在煤矿防尘工作中必须引起高度重视。我国煤矿尘肺病发病情况十分严重,据不完全统计,至2002年底,我国煤炭行业累计患尘肺病人数达25万以上,该年度因尘肺病死亡人数是因事故死亡人数的两倍。呼吸性粉尘粒径小、悬浮时间长、肉眼不可见,极易被吸入人体的肺部并沉积于肺泡区内,随着沉积量的增加,可引发尘肺病。尘肺病目前尚无法根治,但完全可以预防。其有效的预防措施就是对粉尘施行综合控制,从抑制尘源、降低浮尘、排除余尘到个体防护等一系列技术措施,最大限度地减低作业人员的接尘量,同时进行医学预防,防止尘肺病的发生和发展。建立工程性防御与医学性预防相结合,防止煤尘爆炸与预防尘肺病一体化的管理机制。     

袋式除尘实现燃煤电厂锅炉烟尘“恒稳低排”的思考

针对燃煤电厂锅炉烟气实现低排放的目标,阐述了燃煤电厂采用袋式除尘的有效性和趋势性;通过几个典型工程案例的对比分析,阐明了燃煤电厂袋式除尘的先进性、可靠性及其实现"恒稳低排"的可行性,并就采用袋式除尘实现燃煤锅炉烟尘"恒稳低排"的技术措施提出了一些思考和建议。     

煤油共生矿区含油煤尘云最低着火温度试验研究

为研究煤油共生矿区含油煤尘最低着火温度的变化规律,选取3种含油浓度不同的煤样,采用粉尘云最低着火温度测定系统,研究含油煤尘云最低着火温度随含油浓度、喷尘压力及煤尘质量的变化规律。研究结果表明:含油煤尘的最低着火温度较不含油煤尘显著降低,且随着煤尘含油浓度的增加,煤尘中挥发分含量增多,煤尘云最低着火温度降低,爆炸危险性增强;低含油浓度煤尘,煤尘受原油挥发分影响较大,在含油浓度为5.7%,4.3%且质量浓度为1364~4550 g/m3时煤尘云最低着火温度随喷尘压力的增大呈先增大后减小的变化趋势,在5.7%,4.3%含油浓度且喷尘压力为0.05 MPa时煤尘MIT随煤尘质量浓度增加先降低后缓慢升高。高含油浓度煤尘,受煤尘团聚现象影响较大,煤尘云最低着火温度随喷尘压力的增加而升高,随煤尘质量的增加呈先减小后增大再缓慢减小的变化规律。     

不同挥发分煤尘层最低着火温度变化规律研究

针对煤化工等行业的沉积煤尘热自燃问题,运用煤尘层最低着火温度测试系统,研究了不同挥发分煤尘层的着火状态、不同挥发分及不同厚度煤尘层最低着火温度的变化规律。结果表明:煤尘层厚度为5 mm时,挥发分质量分数大于35%的煤尘在较低温度便出现着火现象,肉眼很容易观察到火星的出现,温度曲线波动剧烈,而对于挥发分质量分数小于15%的煤尘,通过煤尘层内部"温度达到450℃"来判断其着火;在灰分质量分数相当的情况下,煤尘层最低着火温度随挥发分增加呈严格递减的趋势变化;得到了煤尘层厚度和最低着火温度的函数关系式,通过试验得到了挥发分质量分数为37.45%煤尘的重要常数M和N。     

Fugitive emissions in chemical processes: The assessment and prevention based on inherent and add-on approaches

Fugitive emissions are among the major concerns of industrial process releases. The emissions cause problem to various aspects including the environment, health, and economic. Early evaluation of process hazards is beneficial because process can be made inherently benign at lower cost. This paper discusses two important aspects of fugitive emissions assessment during process design – the quantification and the prevention strategies.For the quantification part, three methods are presented for fugitive emissions estimation during the process design. They are tailored to data available in simple process flow diagram (PFD), detailed PFD, and piping & instrumentation diagram (PID). Such methods are needed as early emissions estimation allows production routes and process designs with lower emissions to be selected. The fugitive emissions estimation and methods to abatement are demonstrated on a benzene process case study. Valves are found to be the major emission source with 50% of fugitive emissions of process area in a base case of petrochemical process, in which no fugitive emission reductions are yet made. Pumps without mechanical seals come second with 30% and flanges with 8% of emissions. Inherently safer design keywords can be applied to prevent fugitive emissions in the process plants. Substitution is the most applicable keyword in fugitive emission reduction of existing plants.The emission rate calculations together with estimation of health risk give a sound background for the decision making on elimination of emissions at source through equipment and piping changes. The case study presented reveals that by substituting emission prone components by inherently low-leaking ones, the plant emissions can be reduced over 90% in practice. This is created mainly by replacing rising stem valves with ball valves, installing double mechanical pump seals or hermetic pumps and making changes in sampling and relief systems. Ideally by also changing flanges to welded connections, which is not viable for various reasons, the emissions could be reduced nearly to zero.     

基于灰色-物元模型的煤矿瓦斯爆炸风险评估

为了明确风险因素间的作用路径并提出科学可行的瓦斯爆炸灾害风险评估方法,首先基于3类危险源理论梳理分析以往典型瓦斯爆炸案例,识别并提取14个影响因素;然后通过集成灰色系统理论和物元可拓模型,构建灰色-物元评估模型;最后以山西省某煤矿的实际调研数据为例,计算各影响因素的权重和关联函数,梳理风险因素致灾的逻辑关系,得出该矿井2个具体工作面的瓦斯爆炸风险等级。研究表明:1号工作面中的平均瓦斯涌出量、煤尘爆炸指数、采掘机械化水平与2号工作面中的瓦斯体积分数均处于较不安全级别,2个工作面的综合风险等级分别为一般安全与较安全级别。     

A CART technique to adjust production from longwall coal operations under ventilation constraints

Methane emissions in longwall coal mines can arise from a variety of geologic and production factors, where ventilation and degasification are primary control measures to prevent excessive methane levels. However, poor ventilation practices or inadequate ventilation may result in accumulation of dangerous methane-air mixtures. The need exists for a set of rules and a model to be used as guidelines to adjust coal production according to expected methane emissions and current ventilation conditions.In this paper, hierarchical classification and regression tree (CART) analyses are performed as nonparametric modeling efforts to predict methane emissions that can arise during extraction of a longwall panel. These emissions are predicted for a range of coal productivities while considering specific operational, panel design and geologic parameters such as gas content, proximate composition of coal, seam height, panel width, cut height, cut depth, and panel size. Analyses are conducted for longwall mines with and without degasification of the longwall panel. These models define a range of coal productivities that can be achieved without exceeding specified emissions rates under given operating and geological conditions.Finally, the technique was applied to longwall mines that operate with and without degasification system to demonstrate its use and predictive capability. The predicted results proved to be close to the actual measurements to estimate ventilation requirements. Thus, the CART-based model that is given in this paper can be used to predict methane emission rates and to adjust operation parameters under ventilation constrains in longwall mining.     

Inherent occupational health assessment during preliminary design stage

Chemical process routes can already be assessed as early as in the development and design phases. Process screening should not look at economic and technical aspects only, but also the safety, health, and environmental performances. In this paper, a method called the Health Quotient Index (HQI) is presented for the preliminary process design phase. The HQI provides a simple approach to quantify workers' health risk from exposure to fugitive emissions e.g. in petrochemical plants. The method utilizes process data from flow sheet diagram, which is already available at the preliminary design stage. Since the mechanical details of the process are still unknown, a database of the precalculated fugitive emissions for typical operations in chemical plants was created to simplify the assessment. The HQI can be used to rank alternative process concepts or to quantify the risk level of processes. As a case study, six process routes for producing methyl methacrylate are discussed. Three health indexes are compared in the case study. The HQI is able to highlight the difference of hazard levels between the routes better as a result of more detailed assessment of the exposures.     

关于锅炉烟气脱硫除尘技术的探讨

目前国内能源结构仍以煤炭为主,大气污染非常的严重,尤其是酸雨和粉尘危害相对较大。在生态文明建设的时代背景下,我们应当加强锅炉脱硫以及除尘技术创新与改造,对燃煤烟尘以及二氧化硫等污染物的排放进行严格控制。本文先对锅炉烟气脱硫除尘现状进行了分析,并在此基础上就电厂锅炉如何进行烟气脱硫与除尘提出了一些观点与认识,以供参考。