Hybridized Biocomposites from Agro-Wastes: Mechanical,Physical and Thermal Characterization

Agricultural wastes, oil palm trunk (OPT) veneer and oil palm empty fruit bunch (EFB) mat were used for the preparation of hybridized plywood using 250 and 450 g/m² of urea formaldehyde (UF) as gluing agent. The mechanical (flexural strength, flexural modulus, screw withdrawal, shear strength), physical (density, water absorption, thickness swelling and delamination) and thermal (TGA) properties of the biocomposites were studied. Images taken with a scanning electron micrograph (SEM) indicated an improvement in the fiber–matrix bonding for the laminated panel glued with 450 g/m² of UF.     

Fabrication Mechanical Properties of Unidirectional Jute/PP Composites Using Jute Yarns by Film Stacking Method

This paper mainly focuses on the fabrication process of long fibre reinforced unidirectional thermoplastic composites made using both natural (untreated) treated jute yarns. Jute yarns were wound in layers onto a metallic frame. Polypropylene films were inserted between these layers and compression moulded to fabricate unidirectional jute/PP composite specimens. Static mechanical properties were evaluated from tensile three point bending tests. Pre- post-failure examination were carried out on the test specimens using optical scanning electron microscopy to analyse the test results and investigate the correlations between their impregnation state, processing conditions, mechanical performances and fracture morphologies. For the unidirectional jute/PP film-stacked composites, the results indicated that the processing condition at the moulding temperature of 160°C and moulding pressure of 2.0 MPa for 15 min was ideally suited to obtain optimized properties. Improved wettability of resin melts due to complete matrix fusion at this processing condition facilitated thorough impregnation with minimum microstructural imperfections (microvoids) being generated. Jute/PP composites that contained treated jute yarns have shown superiority in tensile bending properties. Jute yarns polished or coated with PVA/PP (polyvinyl alcohol/polypropylene) must have contributed positively to fibre/matrix interfacial interactions leading to matrix to fibre effective stress transfer, thereby improving their reinforcing effects. Tensile strength and modulus of PP resin increased by approximately 285% and 388%, respectively, due to 50 wt% reinforcement by natural jute yarns. Further improvements in strength and modulus were achieved by approximately 14% and 10%, respectively, when treated yarns were used . The maximum bending stress modulus of jute/PP composites containing untreated yarns were approximately 190% and 460% higher than those of the virgin PP materials, and bending properties were improved by further 11% and 23%, respectively, due to coating treatments on the yarn surface.     

Effect of Lignocellulosic Type on Long-Term Hygroscopic Behavior of Natural Filler/HDPE Composites

Natural filler/high density polyethylene (HDPE) injection-molded composites of flour from different lignocellulosic sources were prepared, and their long-term water absorption and thickness swelling were studied. Filler samples from wheat straw, hybrid Euro-American poplar, and loblolly pine were mixed with the matrix at 35 wt% lignocellulosics content and either zero or 2% maleic anhydride grafted polyethylene (MAPE) as compatibilizer. Results indicated water absorption of all the composites followed the kinetics of a Fickian diffusion process. The water diffusion coefficient of the composites was clearly dependent upon the lignocellulosic type. The wheat straw composites showed the highest and the pine composites exhibited the lowest water absorption coefficients. The highest thickness swelling took place in the wheat straw composites, followed by the poplar and pine composites, respectively. Adding MAPE to the composites decreased the water diffusion coefficient and thickness swelling by improving the adhesion between natural filler and the HDPE.     

Recycled Natural Fiber Polypropylene Composites: Water Absorption/Desorption Kinetics and Dimensional Stability

Detailed analysis of the effects of recycling process on long-term water absorption, thickness swelling and water desorption behavior of natural fiber polypropylene composites is reported. Composite materials containing polypropylene and wood flour, rice hulls or bagasse fibers were produced at constant fiber loading and were exposed to a simulated recycling process consisting of up to five times grinding and reprocessing under controlled conditions. A wide range of analytical methods including water absorption/desorption tests, thickness swelling tests, density measurement, scanning electron microscopy, image analysis, contact angle, fiber length analysis and Fourier transform infrared spectroscopy was employed to understand the hygroscopic behavior of the recycled composites. Water absorption and thickness swelling behaviors were modeled using existing predictive models. Results indicated that generally the recycled composites had considerably lower water absorption and thickness swellings as compared with the original composites which were attributed to changes in physical and chemical properties of the composites induced by the recycling process.     

Effect of Thermo-Mechanical Degradation of Polypropylene on Hygroscopic Characteristics of Wood Flour-Polypropylene Composites

In this research, the influence of thermo-mechanical degradation of polypropylene (PP) on water absorption and thickness swelling of beech wood flour–PP composites were studied. For this purpose, a virgin PP was thermo-mechanically degraded by two times extrusion under controlled conditions. The results showed that the melt flow index, water absorption and thickness swelling of PP significantly increase by extrusion and re-extrusion. The virgin PP and degraded polypropylene were compounded with wood flour (at 60% by weight wood flour loading) in a counter-rotating twin-screw extruder in presence or absence of MAPP to produce wood flour–PP composites. From the results, the composites containing recycled PP exhibited higher water absorption and thickness swelling. The use of MAPP decreased water absorption and thickness swelling in composites made of virgin or recycled PP.     

Utilization of Sunflower Stalk in Manufacture of Thermoplastic Composite

Dimensional stability and mechanical performance of polypropylene thermoplastic composites filled with sunflower stalk (SS) flour at 30, 40, 50, and 60 wt% contents of the SS flour were investigated. The thickness swelling and water absorption of the specimens increased with increasing SS flour content. The modulus in the flexural and tensile improved with increasing SS flour content while the tensile and flexural strengths of the specimens decreased. The use of maleic anhydride polypropylene (3 wt%) had a positive effect on the dimensional stability and mechanical properties of the polypropylene thermoplastic composites filled with SS flour. The melting temperature of polypropylene decreased with increasing content of the SS flour. The degree of crystallinity of filled polypropylene composites between fibre loading of 0–30 % by weight was higher than that of unfilled polypropylene composites. However, further increment in the filler content decreased the degree of crystallinity. The obtained results showed that SS flour could be potentially suitable raw material in the manufacture of polypropylene composites.     

Molecular Transport of Xylene Through Palm Pressed Fibre Filled Low Density Polyethylene: Role of Fibre Content,Alkali Treatment and Particle Size

We report in this paper the transport of an aromatic solvent, xylene through palm pressed fibre filled low density polyethylene composites studied at three different temperatures (40, 60, and 80 °C) by conventional weight-gain method. The diffusion parameters were investigated with special reference to the effect of fibre content, temperature and particle size. The effect of alkali treatment on solvent uptake was also analyzed. The transport coefficients of diffusion, permeation and sorption were determined to evaluate the influence of interface bonding on transport properties. The van’t Hoff relationship was used to determine the thermodynamic parameters and was found that the estimated free energies of sorption were all positive, indicating non-spontaneity of the solubility of PPF/LDPE composites. The first order kinetic rate constant and swelling parameters were also evaluated.     

Mechanical,Morphological and Dynamic Mechanical Analysis of Pineapple Leaf/Washingtonia Trunk Fibres Based Biophenolic Hybrid Composites

In this article, flexural, impact and dynamic mechanical properties of the Pineapple leaf fibres (PALF) and Washingtonia trunk fibres (GW) based bio-phenolic hybrid composites were examined. The pure and hybrid composites were fabricated using the hand lay-up technique with an overall fibre weight ratio of 50% in which GW and PALF were maintained in the fibre weight ratios of 50:50, 30:70, and 70:30 denoted as 1G1P, 3G7P, and 7G3P, respectively. Hybrid composites displayed better flexural strength, flexural modulus and impact strength than the GW composites and better viscoelastic properties than the PALF composites. Results revealed that 1G1P hybrid composites exhibited 25% and 12% improvements in flexural strength and modulus compared to the GW composites. 3P7K composites showed a twofold increase in impact strength than GW composites. The storage modulus of the pure and hybrid composites declined rapidly beyond the glass transition temperature. Furthermore, it was observed that the values of storage modulus for all the composites at 150 °C were similar regardless of the composite configuration. The Peak of loss modulus was found to increase in the following order: GW?>?7G3P?>?3G7P?>?1G1P?>?PALF. Furthermore, the temperature at the peak tan delta was improved, and a reduction in the tan delta peak was observed for hybrid composites compared to the pure composites. Finally, the PALF and GW hybrid combinations can be suitable for use in various applications such as textiles, machinery part production industries, medicine, automobiles, etc.

     

Feather Fiber Reinforced Light-Weight Composites with Good Acoustic Properties

Three to four billion pounds of chicken feathers are wasted in the United States annually. These feathers pose an environmental challenge. In order to find a commercial application of these otherwise wasted feathers, composites have been prepared from feathers. Flexural, impact resistance, and sound dampening properties of composites from chicken feather fiber (FF) and High Density Polyethylene/Polypropylene (HDPE/PP) fiber have been investigated and compared with pulverized chicken quill-HDPE/PP, and jute-HDPE/PP composites. Sound dampening by FF composites was 125% higher than jute and similar to quill although mechanical properties were inferior to the latter two. In ground form, FF and jute composite properties were similar except for 34% higher modulus of jute; under the same formulation and processing conditions, ground FF composites had nearly 50% lower mechanical properties compared with ground quill composites. It was found that voids and density of composites have effect on mechanical and sound dampening properties; however, no direct relationship was found between mechanical properties and sound dampening.     

Properties of Composite Panels Made from Tetra-Pak and Polyethylene Waste Material

The objective of this study was to evaluate some of the properties of experimental composite panels manufactured from waste packaging materials without using any additional binders. Particles from three types of materials, namely Tetra-Pak, food packaging films (FPEF) as recycled stretch wraps, and candy polyethylene wrappers (CPEW) were used at different ratios in the panels at a target density of 900 kg/m³. Modulus of rupture (MOR), screw holding strength and dimensional stability in the form of thickness swelling and water absorption of the panels were determined according to European (EN) standards. Based on the findings in this work it was determined that the ratio of different raw materials significantly influenced overall properties of the samples. The highest MOR value of 15.5 MPa was determined for the samples having 40 % Tetra-Pak and 60 % CPEW particles. Modulus of rupture values of the panels decreased with decreasing content of CPEW in the samples. The increased content of Tetra-Pak particles in the samples also resulted in reduction of their strength characteristics and dimensional stability. Properties of the samples considered in this work satisfied minimum requirements of typical particleboard stated in EN standards. It appears that such waste material would have potential to be used as raw material for value-added composite production using no adhesive in the panels and, therefore, such panels would possibly create significant ecological impact as green product.     

Natural Fiber Reinforced Poly(vinyl chloride) Composites: Effect of Fiber Type and Impact Modifier

Poly(vinyl chloride) (PVC) and natural fiber composites were prepared by melt compounding and compression molding. The influence of fiber type (i.e., bagasse, rice straw, rice husk, and pine fiber) and loading level of styrene-ethylene-butylene-styrene (SEBS) block copolymer on composite properties was investigated. Mechanical analysis showed that storage modulus and tensile strength increased with fiber loading at the 30% level for all composites, but there was little difference in both properties among the composites from various fiber types. The use of SEBS decreased storage moduli, but enhanced tensile strength of the composites. The addition of fiber impaired impact strength of the composites, and the use of SEBS led to little change of the property for most of the composites. The addition of fiber to PVC matrix increased glass transition temperature (T_g), but lowered degradation temperature (T_d) and thermal activation energy (E_a). After being immersed in water for four weeks, PVC/rice husk composites presented relatively smaller water absorption (WA) and thickness swelling (TS) rate compared with other composites. The results of the study demonstrate that PVC composites filled with agricultural fibers had properties comparable with those of PVC/wood composite.     

Fatigue Life Behaviour of Glass/Kenaf Woven-Ply Polymer Hybrid Biocomposites

Investigation on the fatigue life of hybrid composites is critical to extend their applications and acceptance among industries; however, there is a lack of research focus on fatigue performance of the hybrid composite. In this study, the fatigue life of glass/kenaf woven-ply hybrid composite with thermoplastic and thermoset polymer matrix was investigated. Hybrid composites consist of two different fibre configurations: kenaf/glass/kenaf and glass/kenaf/glass. Thermoplastic hybrid composites were manufactured through the hot press moulding compression method, while thermoset hybrid composites were fabricated through the vacuum-assisted resin infusion method. The tensile strength and fatigue strengths of the kenaf/glass/kenaf composite have been identified to be significantly lower than those of the glass/kenaf/glass composite regardless of the types of matrix used. However, thermoplastic-based kenaf/glass/kenaf composites are less fatigue sensitive compared to glass/kenaf/glass composites; however, this phenomenon is vice versa for thermoset composites due to the epoxy matrix, which limits the stiffening effect in natural fibres.     

Characteristics of wood–fiber plastic composites made of recycled materials

This study investigates the feasibility of using recycled high density polyethylene (rHDPE), polypropylene (rPP) and old newspaper (rONP) fiber to manufacture experimental composite panels. The panels were made through air-forming and hot press. The effects of the fiber and coupling agent concentration on tensile, flexural, internal bond properties and water absorption and thickness swelling of wood–fiber plastic composites were studied. The use of maleated polypropylene as coupling agent improved the compatibility between the fiber and both plastic matrices and mechanical properties of the resultant composites compared well with those of non-coupled ones. Based on the findings in this work, it appears that recycled materials can be used to manufacture value-added panels without having any significant adverse influence on board properties. It was also found that composites with rHDPE provided moderately superior properties, compared with rPP samples.     

Performance of Pultruded Jute Fibre Reinforced Phenolic Composites as Building Materials for Door Frame

The pultruded jute/phenolic composites were aged under various humidity, hydrothermal and weathering conditions. Aging-induced effect of these conditions on the jute profiles was studied in terms of their physico-mechanical properties. It is observed that dimensional change of the profiles was only upto 4% even in an accelerated water aging condition. The effect of absorbed moisture/water on the jute profile was more pronounced in an accelerated water aging than the samples are being exposed to high humidity and alternate wetting and drying cycles. The changes in the values of internal bond strength of the profiles could be used as an indicator because of its sensitivity towards aging. Accentuation of fibres on the weathered samples along with severe resin erosion has suggested to layer the surface of the profiles with rich resin prior to use in the outdoor. The properties of jute profile door frame were satisfactory when compared with the requirements mentioned in IS: 4021–83 – Indian standard specification for timber door, window and ventilator frames. Performance of the installed door frame has shown no sign of dimensional instability in terms of warping and bulging after 3 years. It is suggested that jute door frames could be used as an alternative to the wooden door frames in buildings.     

Effect of Pretreatment with UV Radiation on Physical and Mechanical Properties of Photocured Jute Yarn with 1,6-Hexanediol Diacrylate (HDDA)

Jute yarns were grafted with a single impregnating monomer 1,6-hexanediol diacrylate (HDDA) in order to improve the physicomechanical properties. Jute yarns soaked for different soaking times (3, 5, 10, and 30 minutes) in HDDA+MeOH solutions at different proportions (1–10% HDDA in MeOH [v/v] along with photoinitiator Darocur-1664 [3%]) were cured under UV lamp at different UV radiation intensities (two, four, six, and eight passes). Concentration of monomer, soaking time, and intensity of UV radiation were optimized with extent of mechanical properties such as tensile strength, elongation at break, and modulus. Enhanced tensile strength (67%), modulus (108%), and polymer loading (11%) were achieved with 5% HDDA concentration, 5-minute soaking time, fourth pass of UV radiation. To further improve the mechanical properties, the jute yarns were pretreated with UV radiation (5, 10, 15, 30, and 50 passes) and treated with optimized monomer concentration (5%). UV-pretreated samples showed the enhanced properties. The tensile strength and modulus increase up to 84% and 132%, respectively, than that of virgin jute yarn. An experiment involving water absorption capacity shows that water uptake by treated samples was much lower than that of the untreated samples. During the weathering test, treated yarns exhibited less loss of mechanical properties than untreated yarns.     

Synergistic Effect of Oil Palm Based Pozzolanic Materials/Oil Palm Waste on Polyester Hybrid Composite

This research work aims to investigate the synergistic effect of pozzolanic materials such as oil palm ash (OPA) and oil palm empty fruit bunch (OPEFB) on the developed hybrid polymer composites. The OPEFB and OPA fillers of different particle sizes (250, 150, and 75 µm) were mixed at OPEFB:OPA ratios of (0:100; 20:80; 40:60; 60:40; 80:20 and 100:0) and incorporated into an unsaturated polyester resin. Furthermore, both mechanical and morphological properties of the composites were analyzed and it was found that tensile, flexural, and impact properties were significantly improved at OPEFB:OPA of 75 µm particle size hybridization of the polymer. The increase of OPEFB to OPA filler ratio up to 80:20 significantly improved the tensile properties of the composites while 40:60 ratio of 75 µm gave the optimum filler ratio to obtain the highest flexural and impact properties of the composites among all studied samples. Scanning electron micrograph images showed strong particle dispersion of the embedded fillers with resin which explained the excellent mechanical strength enhancement of the composite.     

Cure,Mechanical and Swelling Properties of Biocomposites from Chicken Feather Fibre and Acrylonitrile Butadiene Rubber

Biocomposites of acrylonitrile butadiene rubber (NBR) reinforced with chicken feather fibre (CF) were prepared using dicumyl peroxide (DCP) as vulcanizing agent. Composites with three series of chicken feather fibres were studied i.e., raw (RCF), sterilized (SCF) and alkali treated (ACF). The cure characteristics of composites were studied. The mechanical properties of NBR were found to be improved by the incorporation of chicken feather fibre in all forms. Surface modification of the fibre was done by alkaline treatment to improve the interfacial adhesion and it characterised by FTIR. Better properties are shown by the composites with ACF. The swelling behaviour of the composites in N,N-dimethylformamide, acetonitrile, dimethyl sulfoxide and water were analyzed for the swelling coefficient values. The biodegradable characteristics of CF reinforced NBR composites were studied by soil burial test which indicated that it is an eco-friendly and acceptable material. Scanning electron microscopy studies support the results of mechanical properties. The outcome obtained from this study is believed to assist the development of environmentally–friendly composites especially for specific product applications like oil seals, hoses and automobile bushes etc.     

Effects of Waste Paper Sludge on the Physico-Mechanical Properties of High Density Polyethylene/Wood Flour Composites

The objective of this work was to determine some physical and mechanical properties of the high density polyethylene (HDPE) composites reinforced with various mixtures of the paper sludge and the wood flour, and to evaluate the coupling agent performance. The waste sludge materials originating from two different sources including paper making waste water treatment sludge (PS) and ink-eliminated sludge (IES) were characterized in terms of physico-chemical properties. In the experiment, four levels of paper sludge (20, 30, 40 and 60 wt%), three levels of wood flour (20, 40 and 60 wt%), and two levels of coupling agent (MAPE) content (2 and 3 wt%) were used. The flexural properties of the composites were positively affected by the addition of the sludge. Especially, tensile modulus improved with the increase of paper sludge content. With the addition of MAPE, flexural properties improved considerably compared with control specimens (without any coupling agent). The results showed that the water absorption (WA) and thickness swelling (TS) values of the samples decreased considerably with increasing sludge content in the composite, while they increased with increasing wood flour content. It is to be noted that with incorporation of MAPE in the composite formulation, the compatibility between the wood flour and HDPE was enhanced through esterification, which reduced the WA and TS and improved the mechanical properties. Composites made with IES exhibited superior physico-mechanical properties compared with the PS filled composites. Overall results suggest that the waste paper sludge materials were capable of serving as feasible reinforcing fillers for thermoplastic polymer composites.     

Characterization of Sorghum Bran/Recycled Low Density Polyethylene for the Manufacturing of Polymer Composites

The objective of the study was to investigate the suitability of using sorghum bran in recycled low density polyethylene (R-LDPE) composites manufacturing. In response to the disposal of environmental problematic agricultural and polymer waste, composite sheets using recycled low density polyethylene and sorghum bran of different loadings (5, 10, 15 and 20 wt%) were prepared by melt compounding and compression molding. The effects of sorghum bran loadings on the mechanical, thermal, water absorption, swelling and crystalline properties of the composites were determined. Characterization of composites was carried out using X-ray diffraction (XRD), differential scanning calorimetry (DSC), thermo gravimetric (TGA/DTG) and mechanical analyses. It was found that increasing fiber loadings resulted to increased moduli and tensile strength while hardness was decreased. XRD indicated that fiber addition to R-LDPE did not change characteristic peak position. DSC results showed that the R-LDPE had significantly larger peak heat flow during cooling run than the blank R-LDPE, showing higher crystallization rates for R-LDPE. The results obtained confirmed that sorghum bran particles showed some potential as a good reinforcement in polymer matrix composites and indicate its thermal stability for possibly future composite applications.     

Molding Method, Thermal and Mechanical Properties of Jute/PLA Injection Molding

Natural composites have been important materials system due to preservation of earth environments. Natural fibers such as jute, hemp, bagasse and so on are very good candidate of natural composites as reinforcements. On the other hand regarding matrix parts thermosetting polymer and thermoplastic polymer deriver form petrochemical products are not environmental friendly material, even if thermoplastic polymer can be recycled. In order to create fully environmental friendly material (FEFM) biodegradable polymer which can be deriver from natural resources is needed. Therefore poly(lactic acid) (PLA) polymer is very good material for the FEFM. In this paper jute fiber filled PLA resin (jute/PLA) composites was fabricated by injection moldings and mechanical properties were measured. It is believable that industries will have much attention to FEFM, so that injection molding was adopted to fabricate the composites. Long fiber pellet fabricated by pultrusion technique was adopted to prepare jute/PLA pellet. Because it is able to fabricate composite pellets with relative long length fibers for injection molding process, where, jute yarns were continuously pulled and coated with PLA resin. Here two kinds of PLA materials were used including the one with mold releasing agent and the other without it. After pass through a heated die whereby PLA resin impregnates into the jute yarns and sufficient cooling, the impregnated jute yarns were cut into pellets. Then jute/PLA pellets were fed into injection machine to make dumbbell shape specimens. In current study, the effects of temperature of PLA melting temperature i.e. impregnation temperature and the kinds of PLA were focused to get optimum molding condition. The volume fractions of jute fiber in pellet were measured by several measuring method including image analyzing, density measurement and dissolution methods. Additionally, thermal and mechanical properties were investigated. It is found that 250° is much suitable for jute/PLA long fiber pultrusion process because of its less heat degradation of jute, better impregnation, acceptable mechanical property and higher production efficiency. Additionally the jute fibers seem much effective to increase deflection temperature under load, tensile modulus and Izod strength.