亚洲高能效和环境无害的工业技术部分Ⅰ:技术方案的经济可行性评价

本文描述中国、印度、菲律宾和斯里兰卡能源密集和污染型工业中可以引进的一些技术变革.当选择一种新的高能效和环境无害的工业技术时需要考虑的因素中包括现行技术的状态、前期费用、运行费用、设备效率、企业内部可供利用的技能水平.为了确认一种新技术是经济上可行的,也需要考虑许多外部因素:合理能源定价的存在,是否有适用的环境法规和激励机制到位,总体金融环境,经济体系的透明度等.     

Novel Biocomposites Sheet Molding Compounds for Low Cost Housing Panel Applications

Biocomposites were made by a novel high volume processing technique named biocomposite sheet molding compound panel (BCSMCP) manufacturing process. This process design was inspired by the commercial glass fiber–polyester resin composite fabrication method called sheet molding compounding (SMC). This process yields continuous production of biocomposites on a large scale, and thus can be easily adopted in industries. A unique fiber dispersion method, which enabled uniform distribution of natural fibers, was used in this process. Consistency of the process was tested by evaluating the repeatability of the resultant materials mechanical properties. The low cost biocomposites produced as a result of the processing will be used for various panel applications such as housing and transportation. The molded samples were tested for various mechanical and thermal properties, in accordance with ASTM procedures. The biocomposites were made with various natural fibers including, big blue stem grass, jute, and industrial hemp. By combining different natural fibers in varying mass fractions, hybrid biocomposites were made using this process. Grass fiber reinforced polyester biocomposites processed by the SMC line showed very promising results.     

Sustainable Cellular Biocomposites from Natural Fibers and Unsaturated Polyester Resin for Housing Panel Applications

Increased environmental awareness and interest in long-term sustainability of material resources has motivated considerable advancements in composite materials made from natural fibers and resins, or biocomposites. In spite of these developments the lower stiffness and strength of biocomposites has limited their applications to non-load-bearing components. This paper presents an overview of a study aimed at showing that the shortcomings of biocomposites can be overcome through hybrid material designs and efficient structural configurations to make them suitable for load bearing structural components. Hybrid blends of natural and synthetic fibers can significantly improve the characteristics of biocomposites with minimal cost and environmental impact, and hierarchical cellular designs can maximize material efficiency in structural components. Periodic and hierarchical cellular plate designs made from natural fibers and unsaturated polyester resin were evaluated experimentally and analytically. Stiffness, strength, and dimensional stability of all-biocomposite and hybrid natural–synthetic material systems were evaluated through material tests while structural performance of cellular plate designs was assessed through flexural tests on laboratory-scale samples. The experimental results were correlated with analytical models for short-fiber composites and cellular structures. The results showed that biocomposites have adequate short-term performance and that they can efficiently compete with housing panels made from conventional structural materials.     

Modelling N mineralization from green manure and farmyard manure from a laboratory incubation study

Predicting N mineralization from organic manures like farmyard manure (FYM) is more difficult than from fresh organic materials like crop residues, as the manures vary greatly in composition. A laboratory incubation experiment was carried out for 98 days at 30 °C under aerobic conditions to study the effects on N dynamics of Gliricidia (Gliricidia sepium, Jacquin) and FYM application to soil at 5 and 10 g kg⁻¹. Application of Gliricidia induced N mineralization from the start of incubation period, with the amount of N mineralized increasing with rate of application. In contrast, application of FYM resulted in immobilization of mineral N in soil, irrespective of the rate of application. The initial net immobilization from FYM was limited by availability of N in the soil for the higher rate of application.We used the APSIM SoilN module to simulate these contrasting patterns of mineralization of N from Gliricidia and from FYM. The prediction of N mineralized from Gliricidia was better than FYM. The default model parameters specify that the fresh organic matter pools (FPOOL1, FPOOL2 and FPOOL3) have the same C:N ratio and this assumption was ineffective in predicting N mineralized from FYM. The predictive ability of the model improved when this default assumption was modified based on the size of the individual pools (FPOOL1, FPOOL2 and FPOOL3), and the pool's C:N ratios. The modelling efficiency, a measure of goodness of fit between the simulated and observed data, improved markedly for the modified model. The discrepancy between the modelled and observed data was a tendency for the model to underestimate the rate of re-mineralization at the lower rate of application of FYM in the later part of incubation. Unfortunately the appropriate modification to the size and C:N ratios of the FPOOLs could not be determined on the basis of chemical analysis alone. Thus, a true predictive application of the model to a new FYM material is not yet possible.     

Injection-Molded Bioblends from Lignin and Biodegradable Polymers: Processing and Performance Evaluation

This paper investigates the effects of the incorporation of lignin and small quantities of epoxidized natural rubber (ENR) as an impact modifying agent on blends of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) and poly(ε-caprolactone) (PCL). The addition of lignin resulted in a slight improvement of flexural strength and modulus of the ternary blending system. Incorporation of ENR into the blend resulted in an increase in notched Izod impact strength from 40 to 135% depending on the concentration of ENR. The addition of lignin into the blend resulted in an improvement of thermal stability of the ternary blend system. Morphological analysis showed a good dispersion of PHBV phases and lignin within the PCL matrix. Rheological characterization revealed that the presence of lignin resulted in increased storage modulus of the bioblend.     

Thermally Stable Pyrolytic Biocarbon as an Effective and Sustainable Reinforcing Filler for Polyamide Bio-composites Fabrication

Natural fibers are limited in their use as reinforcement to commodity polymers. They cannot be used to reinforce engineering polymers due to their low thermal stability at high processing temperatures. This study presents an approach to successfully reinforce polyamides using a derivative of natural fibers as reinforcement without the effects of thermal degradation during melt processing. Biocarbon from miscanthus fibers was used to reinforce polyamide 6 up to 40 wt%. At 40 wt% filler content, the tensile and flexural strengths increased by 19.6 and 47% respectively in comparison to the neat polyamide. The moduli were also increased by 31.5 and 63.7% respectively. A maximum increase in impact strength of 43.7% was achieved at 20 wt% biocarbon loading. The morphology of the tensile fractured samples showed stretched polyamide ligaments attached to the biocarbon particles, indicating the presence of interaction between filler and matrix. Interestingly, more bonded interfaces were observed between the polyamide and biocarbon particles with increasing biocarbon content possibly stemming from increased biocarbon surfaces with functional groups. These composites show great potential to substitute in part or whole, some particulate filled polyamides currently used in the automotive industry.     

Improvement of Impact Toughness of Biodegradable Poly(butylene succinate) by Melt Blending with Sustainable Biobased Glycerol Elastomers

Poly(butylene succinate) (PBS) was melt blended with glycerol based polyesters (PGS) synthesized from pure and technical glycerol aiming to improve the impact strength of PBS. It was found that after addition of 30 wt% PGS to PBS its impact strength was significantly increased by 344% (from 31.9 to 110 J/m) and its elongation at break was maintained at 220%. Infrared spectra of the blends showed the presence of hydroxyl groups from the PGS phase suggesting that hydrogen bonding between the phases could be responsible for a good stress transfer and an efficient toughening in the PBS/PGS blends. Scanning electron microscopy imaging showed a good dispersion of PGS phase into PBS with a PGS particle size of 10 μm and less and no agglomeration. Addition of PGS to PBS was shown to be an effective strategy for improvement of PBS impact resistance without serious detrimental effects on its thermal and rheological properties.     

Global warming mitigation potential of biogas plants in India

Biogas technology, besides supplying energy and manure, provides an excellent opportunity for mitigation of greenhouse gas (GHG) emission and reducing global warming through substituting firewood for cooking, kerosene for lighting and cooking and chemical fertilizers. A study was undertaken to calculate (1) global warming mitigation potential (GMP) and thereby earning carbon credit of a family size biogas plant in India, (2) GMP of the existing and target biogas plants in the country and (3) atmospheric pollution reduction by a family size biogas plant. The GMP of a family size biogas plant was 9.7 t CO(2) equiv. year( - 1) and with the current price of US $10 t( - 1) CO(2) equiv., carbon credit of US $97 year( - 1) could be earned from such reduction in greenhouse gas emission under the clean development mechanism (CDM). A family size biogas plant substitutes 316 L of kerosene, 5,535 kg firewood and 4,400 kg cattle dung cake as fuels which will reduce emissions of NOx, SO(2), CO and volatile organic compounds to the atmosphere by 16.4, 11.3, 987.0 and 69.7 kg year( - 1), respectively. Presently 3.83 million biogas plants are operating in the country, which can mitigate global warming by 37 Mt CO(2) equiv. year( - 1). Government of India has a target of installing 12.34 million biogas plants by 2010. This target has a GMP of 120 Mt CO(2) equiv. year( - 1) and US $1,197 million as carbon credit under the CDM. However, if all the collectible cattle dung (225 Mt) produced in the country is used, 51.2 million family size biogas plants can be supported which will have a GMP of 496 Mt of CO(2) equiv. year( - 1) and can earn US $4,968 million as carbon credit. The reduction in global warming should encourage policy makers to promote biogas technology to combat climate change and integration of carbon revenues will help the farmers to develop biogas as a profitable activity.