Shear cutting and counter shear cutting of sandwich materials

New lightweight sandwich materials challenge existing forming processes as well as following process steps. As such the manufacturing potential of shear cutting has to be evaluated. Two cutting methods are compared. Method commonly used is shear-cutting within one stroke engaged, the other one is known as counter-shear cutting, which uses two strokes.The challenges of cutting sandwich materials are variation of hole diameter within the different layers, fraying of the textiles, deformation of the hole contour and burr formation. These effects occur in conventional shear cutting as the intermediate layer and the lower sheet metal are cut by the scrap of the upper sheet instead of the cutting punch.The following methodology included shear cutting with closed cutting edge i.e. cutting of holes into five different sandwich materials. The sandwiches exemplarily represent multiple kinds of possible material designs. For instance, aluminum and steel face sheets, different thicknesses of intermediate layers and different intermediate layers materials such as integrated textile fibers have been used. Adequate cutting parameters such as die clearance and the use of a blank holder have been determined. To achieve good results a stiff machine design with good guidance and precise control of punch position was crucial.Observations of conventional shear cutting revealed the need of small cutting clearance of 4%. High burnish area is possible for the upper face sheet due to the superimposed force by the lower face sheet. The major conclusion depicted that high cutting quality of sandwich materials requires counter shear cutting. Hence, the roll-over of the lower sheet facing the intermediate layer, the burnish area at the lower sheet, good cutting quality of the fibers improve significantly and burr formation is avoided completely. Summarized this paper provides cutting parameters for sandwich materials based on experimental work.     

Resistance mash welding for joining of copper conductors for electric motors

The automotive industry is developing designs and manufacturing processes for a new generation of electric motors intended for use in hybrid and electric vehicles. This paper is focused on using solid-state welding to join rectangular wires in the fabrication of motor stators. Resistance welding has not typically been applied to copper due to its very high electrical conductivity; however through optimization of the current and pressure profiles, excellent quality copper-to-copper joints have been demonstrated with a technique known as resistance mash welding. A better understanding of resistance mash welding characteristics will help advancements in its application for stators. The limitations of this application will be discussed.     

Application of CGP-cross route process for microstructure refinement and mechanical properties improvement in steel sheets

A modified method of severe plastic deformation (SPD) entitled constrained groove pressing-cross route (CGP-CR) was introduced for imposing a high magnitude of equivalent strain of about 2.32 per pass on the sheet form samples. The major benefit of this improved route compared to previous common route was the more homogeneity of strain in the rolling (RD) and transverse (TD) directions of sheets. In this study, low carbon steel samples were used for examination of evolutions in microstructure and mechanical properties during SPD via CGP-CR process. Mechanical properties improvement were measured by tensile and macro hardness tests. The results indicate that CGP-CR process can effectively improve tensile strength; and also, yield stress and hardness of as-received low carbon steel samples were improved up to about 100% after two deformation passes. Also, high magnitude of inhomogeneity can be observed in hardness distribution through first pass of the process which diminishes in the subsequent passes. Microstructural evolutions during process were monitored by optical microscopy observations and X-ray diffraction analysis. The results demonstrate that initial ferritic microstructure with grain size of about 30 μm was refined to a 225 nm cell structure after two passes of CGP-CR process.     

污泥减量化技术研究进展与发展趋势

污泥的处理与处置已成为国内外污水处理厂的沉重负担,污泥减量成为解决此问题的重要途径。针对污泥处理处置过程中的环境问题和经济效益,在隐性生长、代谢解偶联、微型动物捕食作用等方面阐述了在水处理方面污泥减量化技术的研究进展,综述了污泥减量技术的研究应用现状,同时探讨了各技术存在的问题及其重点发展方向。     

中国电子垃圾危害与处理技术研究

作为信息产业迅速发展的产物,大量的电子垃圾对环境和社会的可持续发展带来了越来越多的影响。小作坊式的家庭处理方式,使电子垃圾不仅带来环境污染,同时还存在着严重的安全隐患,并且还造成资源的浪费。电子垃圾被填埋或者焚烧时,其中的重金属造成当地土壤和地下水的污染;有机物经过焚烧,释放出大量的有害气体,对自然环境和人体造成危害。针对电子垃圾的处理情况,综述了几种目前常用的电子垃圾处理技术,并对其优缺点进行了总结。     

饮用水源地污染物监控与应急预警机制

为实施流域饮用水资源有效保护,从技术管理层面分析流域水资源共享过程中标准体系的构成与作用。对现阶段实施的生活饮用水卫生标准、地表水环境质量标准和排水标准中涵盖的有机污染物进行对称性分析,指出标准体系中存在的技术风险以及生活污水和工业废水混排存在的管理风险,并针对管理风险提出应急预警对策。     

安徽省TJ-Ⅱ型钻孔体应变同震效应分析

描述了安徽省地震局"十一五"期间安装的5套钻孔体应变仪的地质构造特点与钻孔岩芯物理特性,介绍了TJ-Ⅱ体应变仪的运行情况。通过对两次强震活动的同震效应分析,初步探讨了地理、地质构造条件不同的情况下,各观测井对记录应力活动能力强弱的反映。     

美国明尼苏达州水环境监测及其对中国的借鉴意义

文章对美国明尼苏达州水环境质量监测策略进行了介绍,并归纳总结了其水环境管理的技术思路,在对其分析消化的基础上,结合中国的水环境质量监测中的问题,对水环境质量监测工作的立法、数据的管理和利用、指标的确定、监测队伍建设四个方面提出了一些建议。     

地铁停车场上盖物业开发声环境影响评价研究

占地面积大、交通便利的地铁停车场上盖物业开发越来越受到青睐。以南京市江宁大学城停车场上盖物业为例,对受到地铁停车场、高架地铁和公路3方面噪声源影响的上盖物业进行了声环境影响预测分析。得出:该项目受到停车场噪声影响的最大声级达61.9dB(A),受到高架地铁噪声和公路噪声叠加影响的等效声级昼间可达67.7dB(A),夜间可达63.6dB(A)。在确保落实相应防护措施的前提下,地铁停车场上盖物业在声环境上总体上具有可行性。     

Dimensional analysis and scaling in mechanical mixing for fabrication of metal matrix nanocomposites

For a successful enhancement of mechanical properties of metal matrix nanocomposites, a homogeneous nanoparticle dispersion and distribution in the solidified metal is required. Mechanical mixing can be used for initial break-up of agglomerates, and its study can be simplified with dimensional analysis. Using this technique, mixing time and vortex height were assessed while varying fluid properties, impeller angle, and angular speed. Three relevant dimensionless numbers were recognized: the Reynolds (Re), Froude and Galilei (Ga) numbers. Based on blade and impeller shaft angles, a modified Froude number (Fr*) was defined. These parameters were calculated experimentally, varying angular speed from 200 to 1000 rpm for three different impeller angles: 0°, 15° and 30°. This procedure was performed with three fluids: water, and two aqueous glycerin solutions (25% and 50% by volume). Digital images were taken and processed to measure vortex height. Mixing time was measured for water at 0° impeller angle, angular speed ranging from 200 to 1200 rpm. Results showed an optimal dimensionless mixing time with respect to Re. A linear relationship was found between dimensionless vortex height and Fr*. The first had a second order polynomial relationship with the product ReFr*, regardless of impeller angle. This relationship, together with the Ga, specific for each fluid, allows scaling the results to other fluids such as molten pure aluminum. This study allows experimenting in simpler systems that involve transparent fluids, room temperature and low cost, to then elaborate a prediction of vortex height in fluids where measurements are difficult and costly, such as molten metals.