Filtration of fly ash using a fluidized-bed filter

This study focuses on the control of particulates with a fluidized-bed filter in exhaust gas stream. The fluidized-bed filter classified in the granular bed filtration technology was employed to demonstrate the performance for removal of fly ash at indicated operating velocities, fixed bed heights, and bed temperatures; then the collecting mechanisms of particulates by fluidized-bed filter were studied. The size distribution of fly ash passing through the fluidized-bed filter was also analyzed. The results indicate that at higher operating velocities and fixed bed heights, the removal of fly ash is more efficient and inertial impaction is the main mechanism when the fluidized-bed is operated at room temperature (25 degrees C). While operating at higher temperatures (200 degrees C), efficiency of 93.2% to 99.4% can be achieved for submicron particles. It is supposed to be the diffusion mechanism that is responsible for collecting such small particles, and high temperature is a favorable condition because of diffusion.     

Evaluating the potential of CNT-supported Co catalyst used for gas pollution removal in the incineration flue gas

This study investigated the use of Cu/Al₂O₃, Co/Al₂O₃, Fe/Al₂O₃, and Ni/Al₂O₃ catalysts for the growth of carbon nanotubes (CNTs). These CNTs were used as support for Co catalyst preparation and Co/CNT catalysts were applied to a catalytic reaction to remove BTEX, PAHs, SO₂, NO, and CO simultaneously in a pilot-scale incineration system. The analyzed results of EDS and XRD showed low metal content and good dispersion characteristics of the Al₂O₃-supported catalysts by excess-solution impregnation. FESEM analyzed results showed that the CNTs that were synthesized from Co, Fe, and Ni catalysts had a diameter of 20 nm, whereas those synthesized from Cu/Al₂O₃ had a diameter of 50 nm. Pilot-scale test results demonstrated that the Co/CNT catalyst effectively removed air pollutants in the catalytic reaction and that there was no obvious deactivation by Pb, water vapor, and coke deposited in the process. The thermal stabilization at 250 °C and hydrophobicity properties of CNTs enhanced the application of CNT catalysts in flue gas.     

Influence of Operating Conditions on the Formation of Heavy Metal Compounds During Incineration

ABSTRACT

The formation of Cr, Pb, and Cd species under various operating conditions in a pilot-scale fluidized-bed incinerator was investigated. Examined were the effects of (1) an organic chloride (PVC) additive, (2) an inorganic chloride (NaCl) additive, and (3) NaNO₃ and PVC additives,

under various operating temperatures. Two-stage modeling was performed to match the actual incineration conditions of the current study.

Thermodynamic equilibrium analysis indicated that Cr₂O₃, PbCl₂, and CdCl₂ were the dominant species of Cr, Pb, and Cd when an organic chloride (PVC) was present, whereas PbO and CdO were the dominant species under the other operating conditions. The XRD analysis identified Cr₂O₃, PbCl₂, and CdCl₂»H₂O as the dominant species of Cr, Pb, and Cd when an organic chloride (PVC) was present, whereas Cr₂O₃, PbO, Pb₂O₃, CdO, and CdCO₃ were identified under the other operating conditions. The sodium contained in the feedstock was shown to react with chlorine to form sodium chloride both in modeling results and by X-ray diffraction (XRD) analysis. The temperature of the operating conditions had little effect on the formation of heavy metal species.     

Pore Structure Effects on Ca-Based Sorbent Sulfation Capacity at Medium Temperatures: Activated Carbon as Sorbent/Catalyst Support

Abstract

The reaction between three different Ca-based sorbents and SO₂ were studied in a medium temperature range (473–773 K). The largest SO₂ capture was found with Ca(OH)₂ at 773 K, 126.31 mg SO₂?g Ca(OH)₂ ^?1, and the influence of SO₂ concentration on the sorbent utilization was observed. Investigations of the internal porous structure of Ca-based sorbents showed that the initial reaction rate was controlled by the surface area, and once the sul-fated products were produced, pore structure dominated. To increase the surface area of Ca-based sorbents available to interact with and retain SO₂, one kind of CaO/activated carbon (AC) sorbent/catalyst was prepared to study the effect of AC on the dispersion of Ca-based materials. The results indicated that the Ca-based material dispersed on high-surface-area AC had more capacities for SO₂ than unsupported Ca-based sorbents. The initial reaction rates of the reaction between SO₂ and Ca-based sorbents and the prepared CaO/AC sorbents/cata-lysts were measured. Results showed that the reaction rate apparently increased with the presence of AC. It was concluded that CaO/AC was the active material in the des-ulfurization reaction. AC acting as the support can play a role to supply O₂ to increase the affinity to SO₂. Moreover, when AC is acting as a support, the surface oxygen functional group formed on the surface of AC can serve as a new site for SO₂ adsorption.     

Dynamic purification of coal ash by a gas-solid fluidized bed

Fluidized bed filtration classified as granular bed filtration is a solution for removing particles from flue gas. Fine particles are captured by colliding with bed material. Binary mixtures including fines exist in the fluidized bed; the situation becomes more complex because the fines increases with time as particles enter continuously. Coal ash was put into the inlet gas of a gas-solid fluidized bed with silica sand and the variations in concentration with time was monitored, to elucidate the dynamic purification of fines by bed material and the interaction therewith. Water was injected into the inlet gas also to study the influence of water content on the removal of particles. Experimental results showed that the particle concentration rapidly increased with time until equilibrium was achieved. The outlet concentrations exceeded the inlet concentration (such that the removal efficiency was negative) at operating time between 26 and 30 min, yielding an efficiency as low as -35%. The removal efficiency increased with the relative humidity from 30% to 70%. The maximum cumulative collection ratios of particles (by mass) were 20%, 22% and 27% at humidities of 30%, 50% and 70%, declining to 7%, 13%, and 19% at the end.     

The capture of heavy metals from incineration using a spray dryer integrated with a fabric filter using various additives

This study investigated the effects of feedstock additives [polyvinyl chloride (PVC) and NaCl] and spray dryer additives (SiO2, CaCl2, NaHCO3) on heavy metal and fly ash removal efficiencies, and on particle size distribution of heavy metals. A spray dryer with an integrated fabric filter was used as an air pollution control device (APCD). Removal efficiencies for fly ash and heavy metals were greater than 95 and 90%, respectively. When additives of PVC or NaCl were used, the concentration of heavy metals distributed in fly ash apparently varied when the particle diameter was <1 microm. Although the effects of the additives SiO2, CaCl2, and NaHCO3 on the elemental size distribution of Cr were insignificant, these additives did slightly increase concentrations of Cd, Zn, and Pb partitioning in coarser particles (>1 microm).