Sustainability in manufacturing processes: practices performed in metal forming,casting, heat treatment,welding and electrostatic painting

ABSTRACT

This article aims to list the main sustainable practices developed in the processes of metal forming, casting, heat treatment, welding and electrostatic painting. When analysed the literature about sustainable manufacturing, a predominance of studies about machining is observed and the processes mentioned are few explored in academic studies. The research strategy used to reach the objective was systematic literature review, conducted for each process cited. Many sustainable practices were identified with prominence of better materials use and energy efficiency. The authors of this article believe that the information presented here can be useful for researches in their future studies and for industry professionals interested in improving manufacturing processes.     

Molecular characterisation of high-strength polycyclic aromatic hydrocarbon (PAH)-degrading and phenol-tolerant bacteria obtained from thermal power plant wastewater

This article reports the successful isolation and molecular characterisation of nine different phenol-tolerant and polycyclic aromatic hydrocarbon (PAH)-degrading Gram-positive bacterial species of diverse genera from the effluents of various industries. Based on similarity matrix studies, isolates Corynebacterium sp. DST1, Lysinibacillus sp. and Planococcus sp. showed<97% similarity, suggesting the possibility of new species in their respective genera.     

Extreme events and environmental changes: Tracing sedimentary processes in Central Vietnam coastal lagoons

Sediment cores, obtained in 2004–2005 and in 2008 from seven coastal lagoons of Central Vietnam (Lang Co, Nuoc Man, Nuoc Ngot, Thi Nai, O Loan, Thuy Trieu and Dam Nai), were analysed to assess changes in ²¹⁰Pb, porosity, grain size, and depth distributions of selected major and trace elements (Al, As, Ni, and Zn). The aim was to trace sedimentary processes in areas periodically subject to extreme events. The occurrence of lateral sedimentary inhomogeneities has been hypothesised to explain the differences observed at depth for some tracer profiles, whereas topmost levels present evidence that accounts for the loss of a sediment layer (from 2.0 to 7.5 cm thick) between the two samplings. These losses might be attributed to major typhoons that impacted the coasts of Central Vietnam during the study period.     

Impact of heavy metals on bacterial communities from mangrove soils of the Mahanadi Delta (India)

This study aimed to assess soil nutrient status and heavy metal content and their impact on the predominant soil bacterial communities of mangroves of the Mahanadi Delta. Mangrove soil of the Mahanadi Delta is slightly acidic and the levels of soil nutrients such as carbon, nitrogen, phosphorous and potash vary with season and site. The seasonal average concentrations (μg/g) of various heavy metals were in the range: 14 810–63 370 (Fe), 2.8–32.6 (Cu), 13.4–55.7 (Ni), 1.8–7.9 (Cd), 16.6–54.7 (Pb), 24.4–132.5 (Zn) and 13.3–48.2 (Co). Among the different heavy metals analysed, Co, Cu and Cd were above their permissible limits, as prescribed by Indian Standards (Co=17 μg/g, Cu=30 μ g/g, Cd=3–6 μ g/g), indicating pollution in the mangrove soil. A viable plate count revealed the presence of different groups of bacteria in the mangrove soil, i.e. heterotrophs, free-living N₂ fixers, nitrifyers, denitrifyers, phosphate solubilisers, cellulose degraders and sulfur oxidisers. Principal component analysis performed using multivariate statistical methods showed a positive relationship between soil nutrients and microbial load. Whereas metal content such as Cu, Co and Ni showed a negative impact on some of the studied soil bacteria.     

Heavy metals contents of roadside mosses in the northern and south-eastern regions of Nigeria

Levels of lead, zinc, cadmium, copper and nickel were determined in roadside moss samples within towns in the northern and south-eastern regions of Nigeria. Average lead level in the south-east (59 ppm) was higher than the average for the northern region (44 ppm). Average levels of zinc, cadmium, copper and nickel did not differ significantly between the two regions, with overall averages for the entire study area being 50.9, 1.2, 11.3 and 5.6 ppm for these metals. Lead levels were poorly correlated with those of the other metals, indicating that automobile emissions may not be the main source for these metals in the moss. In comparison with a previous study of the south-west region, the results indicate a generally slightly higher level of metal pollution in the south-west region than in both the northern and south-eastern regions.     

Forms of Nitrogen (NO 3 - -N; NO 2 - -N and NH 2 CONH 2 -N) and their relations to A.O.U. in the Indian coastal waters of Arabian Sea

The distribution of three important dissolved forms of nitrogen, viz. nitrate, nitrite and urea in the surface and bottom water samples collected from 27 selected hydrographic profiles, in the Arabian Sea, along the west coast of India is described. Of the three forms, nitrate concentrations were the highest and comparatively higher concentrations were observed in the bottom water. Decomposition of organic matter resulting in the release of the thermodynamically stable nitrogen species, i.e. nitrate, may be the major factor resulting in higher nitrate concentrations at these depths, where the water is also characterized by low values of dissolved oxygen and temperature. The significant positive correlation between A.O.U. and nitrate of the bottom water samples emphasizes the role of oxidative decomposition of organic matter which plays an active role in reducing the oxygen concentrations below the theoretical values since at this depth ( , 200 m) the net production is taken to be zero. This is also evidenced by the negative correlation of nitrate with dissolved oxygen and temperature, for the bottom samples.     

The impact of enhanced ammonium sulphate inputs exceeding critical load on calluna vulgaris /peat soil microcosms

Ammonium sulphate at six concentrations in simulated precipitation has been applied weekly over two years to Calluna vulgaris growing in peat soil. The nitrogen deposition treatments were chosen to embrace and exceed critical load. The growth and composition of the Calluna and the changes over time in the chemistry of the peat soil and its soil solution were monitored. In spite of significant increases in foliar nitrogen concentration in new shoots, especially in the first year, growth did not increase significantly in response to nitrogen treatment. Several factors could be contributing to the lack of significant growth response. (1) Increasing ammonium input significantly acidified the soil solution, which could adversely effect growth directly. (2) Foliar calcium concentration was reduced significantly in both years by the ammonium sulphate treatments, and more calcium was undoubtedly lost from the rooting zone at higher nitrogen inputs. (3) Foliar phosphate declined significantly between the first and second year, so lack of growth response might also reflect a phosphorus limitation. There was a distinctly visible darkening of the leaves in response to increasing ammonium applications, especially for the first year's growth, and the chlorophyll a and b concentrations in leaves from new growth at the three highest nitrogen treatments were significantly (at P <0.05) higher than those for the control. The pigment concentrations fell markedly by the end of the second season, and treatment effects were much less consistent. It is suggested that pigment analysis therefore probably has little diagnostic value for assessing damage from pollutant nitrogen effects.     

Characterization of fulvic acids during olive mill waste composting (Elemental,Thermal and fluorescence analyses)

Elemental analysis, fluorescence spectroscopy and differential scanning calorimetry (DSC) were applied to the study of fulvic acids isolated from different stages during olive mill waste composting. The fulvic extracted acids are characterized by a high nitrogen content and O/C ratio values that may result from the high degree of humification and the synthesis of more condensed humic complexes. This was confirmed by fluorescence spectroscopy in the synchronous-scan mode by the decrease of shoulder intensities at intermediate wavelengths indicating the increase of polycondensation and conjugation of unsaturated structures and the greater uniformity of fluorophores. Fluorescence spectra in the emission, excitation and synchronous modes became simpler with compost maturation. This was confirmed by DSC results which proved the high degree of polycondensation of aromatic nuclei of fulvic acid molecules during olive mill waste composting.     

Comparative study of humic acids of the mound of a wood-feeding termite and of the litter directly below in the Amazon river delta

In order to determine the role of termites in the recycling of organic matter and in humification processes, organic matter from the mound of a wood-feeding termite (Nasutitermes sp.) and from the litter directly below has been studied in secondary forest on the campus of Belem University, in Brazil. The carbon content was slightly lower in the litter (just beneath the mound) than in the mound, but nitrogen was much more abundant in the mound. As a consequence, the C/N ratio of fragmented litter total organic matter is very high, which shows that the humification process is not complete. Therefore, plant debris seemed to be more degraded in the mound than in the litter, indicating a humification gradient from mound to litter. Humic acid extracted from the mound and from the litter was compared by using elemental, E4/E6 ratio, spectroscopic (FTIR) analyses, and Sephadex gel chromatography. First, humic acids were more abundant in the mound than in the litter, showing that humification processes were more advanced in the mound than in the litter. Gel-permeation chromatography showed that the humic acids of the mound contained more low-molecular-weight fractions than those of the litter. In addition, the results of infrared spectra, E4/E6 ratio and elemental composition can confirm the fulvic character of mound material and the humic character of litter material. Therefore, the plant debris seems to follow two different humification pathways in the two environments, as long as the mound is alive.     

Biochemical biomarkers and overall health status of mussels Mytilus galloprovincialis exposed to nickel and chromium

This study examined the effects of nickel and chromium exposure on two biochemical biomarkers, glutathione peroxidase (GPX) and acetylcholinesterase (ACHE), in parallel with an indicator of overall health, Scope for Growth (SFG), in the mussel Mytilus galloprovincialis to evaluate their ecological relevance and to assess their potential use as biomarkers of Ni and Cr pollution. SFG integrates major physiological responses into an index that represents the energy status of the animals and is considered an ecologically relevant biomarker. Following exposure to a range of Ni and Cr concentrations effects of Ni and Cr were evident on GPX and SFG but not on ACHE. Accumulation in the mussels’ tissues increased according to exposure concentrations. Adverse effects on the energy status and induction of GPX were found at the higher exposure concentrations while possible hormetic effects on the energy status and moderate GPX suppression were associated with lower exposure concentrations. Nevertheless GPX was negatively correlated with SFG suggesting that GPX responses reflect the overall health of the organisms and thus show potential as an early warning signal of population level effects of Ni and Cr. On the other hand, our results indicate that ACHE is not a suitable biomarker for Ni and Cr pollution.