Field Testing and Computer Modeling of an Oxygen Combustion System at the EPA Mobile Incinerator

The LINDE® Oxygen Combustion System has been demonstrated successfully at the EPA Denney Farm site as part of the modified EPA mobile incinerator. This paper describes the field testing results and computer modeling of the LINDE system. The oxygen system enables the EPA unit to incinerate dioxin and PCB contaminated soil at a consistent rate of 4000 lb/h—200 percent of the original maximum capacity. The pure oxygen combustion system improved the thermal efficiency of the incinerator by over 60 percent and reduced the flue gas volume dramatically. Therefore, the dust carryover problem was mitigated. The destruction and removal efficiencies of hazardous wastes exceeded EPA requirements.

The design of the proprietary burner allows the use of up to 100 percent oxygen in place of air for incineration with improvements over conventional oxy-fuel burners. As a result, the temperature distributions in the rotary kiln are uniform and NO_x emissions are low.

The oxygen combustion system, controlled by a programmable controller, provided much better response and flexibility than conventional air based systems. The system generated a stable flame and responsed well to the transient conditions of the rotary kiln. Kiln puff occurrence was virtually eliminated in the operation of the mobile incinerator.

A computer model of the incinerator was developed and used for the process design of the LINDE system. The model predicted the test results reasonably well. This model can be a useful tool in the design and operation of rotary kiln incineration systems.     

Simultaneous capture of metal, sulfur and chlorine by sorbents during fluidized bed incineration

Metal capture experiments were carried out in an atmospheric fluidized bed incinerator to investigate the effect of sulfur and chlorine on metal capture efficiency and the potential for simultaneous capture of metal, sulfur and chlorine by sorbents. In addition to experimental investigation, the effect of sulfur and chlorine on the metal capture process was also theoretically investigated through performing equilibrium calculations based on the minimization of system free energy. The observed results have indicated that, in general, the existence of sulfur and chlorine enhances the efficiency of metal capture especially at low to medium combustion temperatures. The capture mechanisms appear to include particulate scrubbing and chemisorption depending on the type of sorbents. Among the three sorbents tested, calcined limestone is capable of capturing all the three air pollutants simultaneously. The results also indicate that a mixture of the three sorbents, in general, captures more metals than a single sorbent during the process. In addition, the existence of sulfur and chlorine apparently enhances the metal capture process.     

Vertical distribution and characteristics of soil humic substances affecting radionuclide distribution

The humic substances extracted from different soil depths are separated into humic (HA) and fulvic (FA) acids, and characterized for their chemical composition, proton exchange capacity, spectroscopic characteristics and binding properties to the europium ion. The chemical and spectroscopic results show that FA compared to HA has a relatively high O/C ratio, high acidic functional group contents and low aromatic contents. The synchronous fluorescence spectroscopic results show that the stability constant (K) of the soil humic substances with Eu(III) ion tends to increase as the soil depth becomes deeper, and HA has a slightly stronger binding ability than FA. The measured total site concentrations (C(L)) reveal that Eu(III) ion is loaded onto HA by 62-77% of the total acid sites, but FA is only approximately 50% covered by Eu(III) ion. Information could be useful in understanding the migration of radionuclides in soil layer.