Analytical model of metalworking fluid penetration into the flank contact zone in orthogonal cutting

Metalworking fluids (MWFs) are used widely in machining process to dissipate heat, lubricate moving surfaces, and clear chips. They have also been linked to a number of environmental and worker health problems. To reduce these impacts, minimum quantity lubrication (MQL) sprays of MWF delivered in air or CO₂ have been proposed. MQL sprays can achieve performance comparable with conventional water-based or straight oil MWFs while only delivering a small fraction of the fluid. This performance advantage could be explained by the enhanced penetration into the cutting zone that results from delivering MWF in high pressure and precise sprays. To explore this hypothesis, an analytical model of MWF penetration into the flank face of the cutting zone is developed and validated using experimental data. The model is based on a derivation of the Navier–Stokes equation and the Reynolds equation for lubrication and applied to an orthogonal cutting geometry under steady-state conditions. A solution to the model is obtained using a numerical strategy of discretizing the analytical scheme with two-dimensional centered finite difference method. Penetration into the cutting zone is estimated for MQL sprays delivered in air, CO₂ and N₂ as well as two conventional MWFs, straight oil and semi-synthetic emulsion. The model suggests that conventional MWFs, do not penetrate the cutting zone fully and fail to provide direct cooling to the flank zone where wear is most likely to occur. MQL sprays do penetrate the cutting zone completely. Using convective heat transfer coefficients from a previous study, a finite element heat balance is carried out on the tool to understand how each fluid impacts temperature near the flank tip of the tool. The results of the modeling effort are consistent with experimental measurements of tool temperature during turning of titanium (6AL4V) using a K313 carbide tool. The prediction of temperature near the flank indicates that MQL sprays do suppress temperatures near the flank effectively. These results help explain the low levels of tool wear observed for some MQL sprays, particularly those based on high pressure CO₂. This modeling framework provides valuable insight into how lubricant delivery characteristics such as speed, viscosity, and cutting zone geometry can impact lubricant penetration.     

基于遥感监测的黄海绿潮漂移路径及分布面积特征分析

本文利用2008～2012年的多源卫星遥感序列图像,动态监测各年绿潮发生的漂移路径、影响海域面积,得到各年绿潮漂移趋势、分布面积和最大分布面积出现时间。根据监测结果,划分出影响绿潮漂移路径的关键区域,并分析了2008、2009和2010年关键区域内各年绿潮漂移方向和面积变化情况。     

由德国实验室的安全设施引发的思考

德国对实验室的安全问题相当重视,实验室内安全设施齐全,气罐使用管理严格,工作人员安全意识高,废弃物处置规范。与之相比,江苏省监测系统的实验室在安全重视程度上还存在差距,在安全设施的配备、管理及宣传等方面均有待改进。建议加强实验室安全设施建设,以德国先进经验为抓手,重点从提高安全意识、改造通风系统、规范有毒有害废弃物的处置等方面着手,切实改进实验室的安全问题,为建设现代化的实验室奠定基础。     

离子色谱法测定废气中硫酸雾实验研究

文章建立了离子色谱法测定废气中硫酸雾的分析方法,制备好的样品经0．45um微孔滤膜抽滤,采用AS14A阴离子交换色谱柱分离,电导检测器检测,以0．8mmol／L碳酸钠和0．1mmol／L碳酸氢钠混合溶液为流动相,流速为0．5ml／min进行测定,以保留时间定性,峰面积进行定量,方法的适用范围为0．50～50mg／m3。与铬酸钡分光光度法进行比对试验,无显著性差异。该方法操作简便、灵敏度高、准确度好,实用性强,适用于大批量环境样品的分析。     

亚硝酸甲酯物性研究

介绍了亚硝酸甲酯的制备方法、危险性、急救措施和操作储存注意事项;分析已有的亚硝酸甲酯物性,针对缺乏的重要数据做了基础研究,得到了亚硝酸钾甲酯爆炸极限和分解热,明确了今后亚硝酸甲酯物性的研究方向。     

浅谈可燃气体报警器检定装置计量标准的建立

从计量标准的相关概念出发．强调了建立可燃气体报警器计量检定装置（计量标准）的目的和重要性。从计量标准的工作原理、计量标准器及配套设备构成、计量标准的测量范围、重复性、稳定性、不确定度等计量技术角度对可燃气体报警器检定装置的建立进行了阐述。     

油库区域阴极保护技术应用分析

采用深井阳极技术对油库区内储罐、避雷接地体及地下管网进行区域阴极保护,并对阴极保护效果进行评价。     

北方冬季农村供暖对PM2.5的影响及解决方案研究

为研究北方冬季农村供暖对PM2.5的影响,我们在北方的部分乡镇农村进行了为期一年半的调查走访,结果表明,北方冬季农村供暖用煤总量大,利用效率低,其生活用煤产生的烟尘总量相当于工业用煤的2.7倍,加之村落人口密集,室内通风条件差,故现有的供暖形式对人体健康危害很大。针对供暖方式的研究,我们提出了在农村推行集中供暖的方案。     

浦东新区“十二五”主要工业污染物排放总量预测及控制对策研究

文章以2010年污染源普查动态更新数据为基础,分析了目前浦东新区主要工业污染物的排放现状,掌握了浦东新区工业源主要能源消耗及污染物排放情况,重点工业源主要污染物行业分布和时空分布。根据浦东新区社会经济发展和环境保护的实际情况,采用情景分析法,设置三种不同工业增加值年增长率情景对浦东新区2015年主要工业污染物的排放量进行了预测,并结合浦东新区“十二五”主要污染物排放总量控制目标作了可达性分析,在此基础上,提出了浦东新区“十二五”主要工业污染物总量控制的对策措施。     

pH值对凯氏蒸馏法氨氮检出量的影响分析研究

土壤、肥料中的氨氮测定常用2mol·L^-1KC浸提一蒸馏法一酸滴定的方法进行测定,其中蒸馏是最关键和最重要的一个环节。以污泥堆肥样品为例,利用统计学原理,研究了汽提蒸馏过程中pH对氨氮检出量的影响。结果显示：pH值在6．5—11．0范围内与氨氮的检出系数是显著的正相关关系（相关系数r=0．9891）;回归方程在0．05的水平下是非常显著的,拟合度很好。进一步做残差和预测分析可以得出：pH值在6．5～10．0范围内,预测值和测定值的符合度更好。