Sustainability in manufacturing processes: practices performed in metal forming,casting, heat treatment,welding and electrostatic painting

ABSTRACT

This article aims to list the main sustainable practices developed in the processes of metal forming, casting, heat treatment, welding and electrostatic painting. When analysed the literature about sustainable manufacturing, a predominance of studies about machining is observed and the processes mentioned are few explored in academic studies. The research strategy used to reach the objective was systematic literature review, conducted for each process cited. Many sustainable practices were identified with prominence of better materials use and energy efficiency. The authors of this article believe that the information presented here can be useful for researches in their future studies and for industry professionals interested in improving manufacturing processes.     

Using condition factor and blood variable biomarkers in fish to assess water quality

The condition factor and blood variables, including erythrocyte lipid peroxidation (LPO) and the activity of antioxidant enzymes such as superoxide dismutase (SOD), catalase (CAT), and glutathione peroxidase (GPx), in two ecologically distinct fish species (Astyanax fasciatus and Pimelodus maculatus) were evaluated at five sites in the Furnas Hydroelectric Power Station reservoir (Brazil) to assess water quality. Aldrin/dieldrin, endosulfan, heptachlor epoxide, and metolachlor were detected at different concentrations in four of the sites. Condition factor was not directly affected by such contaminants. A negative correlation between hematocrit and heptachlor was detected in P. maculatus. Positive correlations between red blood cells and heptachlor as well as an interactive effect of metolachlor and aldrin/dieldrin were detected in A. fasciatus. The erythrocytes of both species collected from the contaminated sites showed high levels of LPO, an increase in SOD and GPx activities and a decrease in CAT activity. Although the leukocyte number and the differential percentage of leukocytes varied among the sites, the hematological variables, the LPO levels, and the antioxidant enzyme activities could be used to assess water quality, regardless of the differences in the responses of the fish species.     

Strong variability in bacterioplankton abundance and production in central and western Bay of Bengal

With large influx of freshwater that decreases sea-surface salinities, weak wind forcing of <10 m s⁻¹ and almost always warm (>28°C) sea-surface temperature that stratifies and shallows the mixed layer leading to low or no nutrient injections into the surface, primary production in Bay of Bengal is reportedly low. As a consequence, the Bay of Bengal is considered as a region of low biological productivity. Along with many biological parameters, bacterioplankton abundance and production were measured in the Bay of Bengal during post monsoon (September–October 2002) along an open ocean transect, in the central Bay (CB, 88°E) and the other transect in the western Bay (WB). The latter representing the coastal influenced shelf/slope waters. Bacterioplankton abundances (<2 × 10⁹cells l⁻¹) were similar to those reported from the HNLC equatorial Pacific and the highly productive northern Arabian Sea. Yet, the thymidine uptake rates along CB (average of 1.46 pM h⁻¹) and WB (average of 1.40 pM h⁻¹) were less than those from the northwestern Indian Ocean. These abundances and uptake rates were higher than those in the oligotrophic northwestern Sargasso Sea (<7 × 10⁸ cells l⁻¹; av 1.0 pM h⁻¹). Concentrations of chlorophyll a (chl a), primary production rates and total organic carbon (TOC) were also measured for a comparison of heterotrophic and autotrophic production. In the WB, bacterioplankton carbon biomass equaled ∼ 95% of chl a carbon than just 31% in the CB. Average bacterial:primary production (BP:PP) ratios accounted for 29% in the CB and 31% in the WB. This is mainly due to lower primary productivity (PP) in the WB (281 mg C m⁻² d⁻¹) than in the CB (306 mg C m⁻² day⁻¹). This study indicates that bacteria–phytoplankton relationship differs in the open (CB) and coastal waters (WB). Higher abundance and contrastingly low bacterial production (BP) in WB may be because of the riverine bacteria, brought in through discharges, becoming dormant and unable to reproduce in salinities of 28 or more psu. Heterotrophic bacteria appear to utilize in situ DOC rather rapidly and their carbon demand is ∼50% of daily primary production. It is also apparent that allochthonous organic matter, in particular in the western Bay, is important for meeting their carbon demand.     

Heavy metal distribution in sediments and ecological risk assessment: The role of diagenetic processes in reducing metal toxicity in bottom sediments

This paper describes the heavy metal distributions in river and lagoonal sediments of Jacarepaguá Basin, Rio de Janeiro, Brazil. The occurrence of metal phase translocation from the reducible to the oxidizable was observed for Fe, Mn and Ni, from the fluvial environment to the lagoonal. Cu was mainly associated with the oxidizable phase while Zn and Pb were mainly associated with the reducible phase in both environments. It has been demonstrated that metal sulfide formation and complexation by organic complexes are very important aspects in terms of toxicity reduction. By means of a risk assessment methodology, based on available sediment data, it was demonstrated that the lagoonal system is exposed to a low potential ecological risk and that Zn was the metal of greater concern with respect to the system pollution.     

Foliage visible injury in the tropical tree species,Astronium graveolens is strictly related to phytotoxic ozone dose (PODy)

Environmental Science and Pollution Research - The present study evaluates the development of visible injury related to phytotoxic ozone dose (PODy) in native tropical species Astronium graveolens...     

Abnormal gonadal morphology in intersex,<Emphasis Type="Italic"> Echinogammarus marinus</Emphasis> (Amphipoda): a possible cause of reduced fecundity?

Recent reports have demonstrated a cost associated with intersexuality in Amphipoda, including reduced fecundity and fertility. In this study, the gross morphology of the gonads in normal and intersex Echinogammarus marinus (Amphipoda) were compared to determine whether resource allocation to gonadal tissue accounted for this reduced fitness. Evidence for the presence of the male sex-determining hormone, androgenic gland hormone (AGH), was compared between sexual phenotypes using MALDI mass spectrometry. Two distinct intersex phenotypes (male intersex and female intersex) were found, with variation in gonadal structure corresponding with external phenotype. Examination of male intersexes revealed normal testicular development (testes, seminal vesicles and vas deferens), but also revealed the formation of an oviduct. Ovaries of intersex females showed normal ovarian development, but were reduced in length by approximately 20% due to the presence of vas deferens. The number of vas deferens in intersex females was equal to the number (one or two) of genital papillae. We hypothesise that the reduced ovarian length observed in intersex females is a likely cause of the reduced brood size previously reported in intersex females of this species. Variation in the sexual phenotype corresponded both to development of the androgenic gland and to expression of a peptide fragment corresponding to the A chain of androgenic gland hormone (AGH). Androgenic glands and a putative AGH peptide were present in males. However, in both normal and intersex females, the androgenic glands were only present in a rudiment form and the peptide was not detected. Intersex males were found to possess abnormal glands that appeared hypertrophied. However, AGH peptides were not detected, supporting the suggestion that the intersex phenotype is manifested via perturbations of AGH.An erratum to this article can be found at Communicated by J.P. Thorpe, Port Erin     

Modelling the Optimal Strategies of Fertiliser Application Using the Game-Theoretic Approach

This paper is a case study which describes the application of game-theoretic approach in resource management with specific emphasis on developing optimal strategies of phosphorus applications for soil fertilisation. The approach adopted allows resource managers to consider not only competitive strategies, which were treated as the Nash equilibrium game solutions, but also strategies which imply cooperation between farmers. These strategies were modelled as the cooperative Pareto optima of the game. The objective function of the game has been developed in order to reflect both economic advantages of phosphorus applications and the environmental losses associated with these applications expressed as dollar values. The paper presents algorithms for finding competitive and cooperative solutions of the game for the particular case when no time scheduling is included in the game parametrisation. The results obtained in the paper showed that the cooperative solutions lead to much lesser environmental impacts than that in the case of non-cooperative strategies.     

Influence of Brazilian herbal regulations on the use and conservation of native medicinal plants

For decades, several native medicinal species have been used by the pharmaceutical industry in Brazil to create commercial products. In 1995, the Ministry of Health, following the recommendations of the World Health Organization, established herbal regulations (RDC 17) in order to improve the quality of such products. In fact, only plant species with conclusive results from pharmacological and toxicological studies can be used for creating medicines. In this study, we evaluated the consequences of RDC 17 on the use and conservation of native medicinal plants by comparing the plant material used by six companies in 1995/1996 and 10 years later (2005/2006). Eighty-three different species were used in 1995/1996, 50 of them native (60.2%), 16 exotic (19.3%), and 17 imported (20.5%). In 2005/2006, 44 species were used by the companies and only 19 (43.2%) were native. The category of plant material that saw the largest decrease in use was roots, and in 2005/2006 leaves were more used. The study shows a strong reduction in the collection of native species signalizing the importance of herbal regulations on their conservation. It also points to the need for pharmacological and toxicological studies of the Brazilian native medicinal flora, as well as studies on their ecology and conservation.     

Distribution coefficients of potentially toxic elements in soils from the eastern Amazon

The solid-solution distribution or partition coefficient (Kd) is a measure of affinity of potentially toxic elements (PTE) for soil colloids. Kd plays a key role in several models for defining PTE guideline values in soils and for assessing environmental risks, and its value depends on edaphic and climatic conditions of the sites where the soils occur. This study quantified Kd values for Cd, Co, Cr, Cu, Hg, Ni, Pb, and Zn from representative soil samples from Brazil’s eastern Amazon region, which measures 1.2 million km². The Kd values obtained were lower than those set by both international and Brazilian environmental agencies and were correlated with the pH, Fe and Mn oxide content, and cationic exchange capacity of the soils. The following order of decreasing affinity was observed: Pb?>?Cu?>?Hg?>?Cr?>?Cd?≈?Co?>?Ni?>?Zn.