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611.
Analytical model of metalworking fluid penetration into the flank contact zone in orthogonal cutting
Metalworking fluids (MWFs) are used widely in machining process to dissipate heat, lubricate moving surfaces, and clear chips. They have also been linked to a number of environmental and worker health problems. To reduce these impacts, minimum quantity lubrication (MQL) sprays of MWF delivered in air or CO2 have been proposed. MQL sprays can achieve performance comparable with conventional water-based or straight oil MWFs while only delivering a small fraction of the fluid. This performance advantage could be explained by the enhanced penetration into the cutting zone that results from delivering MWF in high pressure and precise sprays. To explore this hypothesis, an analytical model of MWF penetration into the flank face of the cutting zone is developed and validated using experimental data. The model is based on a derivation of the Navier–Stokes equation and the Reynolds equation for lubrication and applied to an orthogonal cutting geometry under steady-state conditions. A solution to the model is obtained using a numerical strategy of discretizing the analytical scheme with two-dimensional centered finite difference method. Penetration into the cutting zone is estimated for MQL sprays delivered in air, CO2 and N2 as well as two conventional MWFs, straight oil and semi-synthetic emulsion. The model suggests that conventional MWFs, do not penetrate the cutting zone fully and fail to provide direct cooling to the flank zone where wear is most likely to occur. MQL sprays do penetrate the cutting zone completely. Using convective heat transfer coefficients from a previous study, a finite element heat balance is carried out on the tool to understand how each fluid impacts temperature near the flank tip of the tool. The results of the modeling effort are consistent with experimental measurements of tool temperature during turning of titanium (6AL4V) using a K313 carbide tool. The prediction of temperature near the flank indicates that MQL sprays do suppress temperatures near the flank effectively. These results help explain the low levels of tool wear observed for some MQL sprays, particularly those based on high pressure CO2. This modeling framework provides valuable insight into how lubricant delivery characteristics such as speed, viscosity, and cutting zone geometry can impact lubricant penetration. 相似文献
612.
Xin Wang Parick Y. Kwon Caleb Sturtevant Dave Kim Jeff Lantrip 《Journal of Manufacturing Processes》2013,15(1):127-135
This study aimed to investigate the wear of certain coated drills when drilling carbon fiber reinforced composites (CFRP). Three different drills were used in the drilling experiments: uncoated, diamond coated and AlTiN coated carbide (WC–Co) drills. The tool wear in CFRP machining was quite different from that in conventional metal machining. The primary wear type was a dulling or blunting of the cutting edge, which has been referred to as edge rounding wear or edge recession. In this paper, a hypothesis has been developed to explain the edge rounding wear in CFRP machining. Due to the fracture-based chip formation of CFRP, there is lack of the work material stagnation zone in front of the cutting edge, which normally prevents the edge wear in metal machining. Series of wear lead to rapid dulling of the cutting edge. The resistance to edge rounding wear on the coated as well as uncoated drills has been investigated. The diamond coating significantly reduces the edge rounding wear. However, AlTiN coated drills showed no visible improvement over the uncoated carbide drill, despite of their high hardness, thus not protecting the drill. The wear mechanisms of the uncoated carbide drill and coatings are discussed. It is believed that the 2-body and 3-body abrasive wear fail to explain the observed tool wear in CFRP drilling. However, the wear of the coatings and uncoated carbide substrate from tribo-meter tests correlated well with the tool wear in the CFRP drilling. Therefore, the tribo-meter test can be used to screen the prospective tool materials before carrying drilling experiment. 相似文献
613.
基于遥感监测的黄海绿潮漂移路径及分布面积特征分析 总被引:1,自引:0,他引:1
本文利用2008~2012年的多源卫星遥感序列图像,动态监测各年绿潮发生的漂移路径、影响海域面积,得到各年绿潮漂移趋势、分布面积和最大分布面积出现时间。根据监测结果,划分出影响绿潮漂移路径的关键区域,并分析了2008、2009和2010年关键区域内各年绿潮漂移方向和面积变化情况。 相似文献
614.
铅酸蓄电池生命周期评价 总被引:2,自引:0,他引:2
铅酸蓄电池是世界上产量最大、用途最广的一种二次电池。铅酸蓄电池生命周期过程中每一个环节都有可能对环境带来不利影响,评估从生产到废弃处理关键过程中对环境的影响,可以为制定有效的管理政策提供科研支撑。目前,尚缺乏针对我国特色的铅酸蓄电池行业全生命周期评价的研究,造成此行业的污染防治无据可依。因此,本研究针对铅酸蓄电池的生命周期进行评价,通过设定研究目的与范围、收集数据与分析清单、获得影响评价和解释结果,研究了铅酸蓄电池对环境的影响,结果表明铅酸蓄电池在生产环节的板栅浇铸过程和废弃处理环节的脱硫过程应属于管理中着重控制的部分。 相似文献
615.
大气环境容量是一种公共资源,合理利用和保护大气环境容量资源是大气环境改善的有效途径.从区域内各城市间的博弈行为出发,利用个人决策模型、整体决策模型、关系模型对区域内大气容量资源进行分析,揭示大气容量资源被过度使用的现象,针对城市监管不力、企业排污严重引起大气污染问题而提出帕累托改进模型,指出大气环境保护需要合作机制,联防联控. 相似文献
616.
由德国实验室的安全设施引发的思考 总被引:1,自引:0,他引:1
德国对实验室的安全问题相当重视,实验室内安全设施齐全,气罐使用管理严格,工作人员安全意识高,废弃物处置规范。与之相比,江苏省监测系统的实验室在安全重视程度上还存在差距,在安全设施的配备、管理及宣传等方面均有待改进。建议加强实验室安全设施建设,以德国先进经验为抓手,重点从提高安全意识、改造通风系统、规范有毒有害废弃物的处置等方面着手,切实改进实验室的安全问题,为建设现代化的实验室奠定基础。 相似文献
617.
618.
619.
从计量标准的相关概念出发.强调了建立可燃气体报警器计量检定装置(计量标准)的目的和重要性。从计量标准的工作原理、计量标准器及配套设备构成、计量标准的测量范围、重复性、稳定性、不确定度等计量技术角度对可燃气体报警器检定装置的建立进行了阐述。 相似文献
620.
采用深井阳极技术对油库区内储罐、避雷接地体及地下管网进行区域阴极保护,并对阴极保护效果进行评价。 相似文献