Effects of Filler Content and Compatibilizing Agents on Mechanical Behavior of the Particle-Reinforced Composites

The study was carried out to investigate the effects of filler content and two different compatibilizing agents (Eastman G-3003 and G-3216) on the mechanical properties of polypropylene reinforced with corn stalk and wood flour. In the sample preparation, three levels of filler loading (30, 40 and 50 wt%) and one level of compatibilizing agent content (2.5 wt%) were used. For overall trend, with addition of both grades of the compatibilizing agents, tensile and flexural properties of the composites significantly improved, as compared with the pure PP. Tensile and flexural properties reach a maximum at 40 wt% filler content and gradually decrease with a further increase in wood particle content. The composites treated with G-3003 gave better results in comparison with G-3216. This could be caused by the high melt viscosity of G-3003. In general, corn stalk flour filled composites showed superior mechanical properties.     

Effects of Preparation Parameters on Properties of Soy Protein-Based Fiberboard

The effects of manufacturing parameters on mechanical properties of medium density fibreboard (MDF) bonded with modified soy protein-based glue were studied to find an appropriate manufacture technology. Physical properties of MDF made with different amount of wax emulsion were measured. Results indicated that water repellent had no obvious influence on physical properties of soy protein-based MDF boards. The fiberboards bonded with soy protein-based glue showed stronger water resistance properties than those bonded with urea–formaldehyde (UF) resins. Furthermore, the soy protein-based MDF boards had good quality [25.2% 24 h soak thickness swell (TS), 29.9 MPa modulus of rupture (MOR), 3130 MPa modulus of elasticity (MOE)], which met requirements of Chinese national standard. Practical processing parameters were obtained by orthogonal experiment, i.e., glue content 8.0%, hot-press temperature 200 °C, and hot-press time 150 s.     

Preparation and Properties of Starch/Nanosilicate Layer/Polycaprolactone Composites

Starch nanocomposites have been prepared using mineral clay. Montmorillonite, kaolin and a surface-modified montmorillonite by dimethyl (hydrogenated tallow alkyl) ammonium cation were used. Starch-g-PCL nanocomposites have been prepared with graft polymerization through in situ ring-opening polymerization of ε-caprolactone in the presence of starch, Sn(Oct)₂ (Tin(II) 2-ethyl hexanoate) as an initiator/catalyst and silicate layers. In fact, the related composites were prepared in solution method, bulk polymerization and in situ polymerization methods with introducing the mineral clay. The effect of kind of clay on d-spacing of silicate layers was investigated and the obtained nanocomposites were analyzed using X-ray diffraction. The obtained compounds were characterized by Fourier transform infrared (FT-IR). Morphology of the prepared nanocomposites was investigated using scanning electron microscopy and DSC enhanced the study of thermal behaviour of the prepared composite compounds.     

Quality control for coal combustion products in South Korea through assessed pozzolanic-activity index with long-term property tests

In South Korea, nine million tons of fly ash (FA) are annually produced and approximately 70 % is reutilized for industrial demand. For the prompt reuse and insufficient reclamation site, quality control of FA which is main productive construction material from coal ash is very important. Assessed Pozzolanic-activity Index (API) test which needs only 2 days for evaluation of pozzolanic reaction is currently considered as an alternative of activity index measurement. This paper aims for an applicability of API test for prompt quality control and investigation of domestic FA properties. For the work, FAs from two different power plant types are prepared, and quality tests are carried out based on Korean Standards (KS) methods and API method. Lots of test results are compared with those from API and K-value test for FA with age of 7 days–1 year. From the test results for FA aged 1 year, API results are evaluated to be closely related with those from activity index and K-value, and the correlations are improved with increasing ages regardless of plant types. The applicability of API test is verified and the reduced period of FA quality evaluation can accelerate prompt use and the related process of FA.     

Solubility parameters for determining optimal solvents for separating PVC from PVC-coated PET fibers

Poly(vinyl chloride) (PVC) in PVC-coated poly(ethylene terephthalate) (PET) fabrics can be separated through dissolution in a suitable solvent, leaving only the PET fibers. We investigated the solubility of PVC in 30 solvents using swelling tests. The results were compared with those obtained using the Hansen, Gutmann, Swain, E _T(30), and Kamlet–Taft parameters. For this purpose, Gaussian plots of the PVC swellability versus solubility parameter were used to decide the applicability of the solubility parameter system. Only Gutmann’s electron acceptor–donor parameter (AN + DN) and the Kamlet–Taft parameters β and π* could describe the PVC-solvent system satisfactorily. Tetrahydrofuran (THF), methyl ethyl ketone (MEK), N,N-dimethylformamide (DMF), cyclohexanone, and cyclopentanone were tested for separating PVC from PET at different temperatures. THF dissolved PVC at 20 °C, while cyclohexanone and cyclopentanone did so at 40 °C. Traces of PVC remained on the PET fibers when DMF was used. Complete dissolution of PVC was not achieved at any temperature with MEK. The present work shows that solubility parameters are a helpful tool for the search for suitable solvents. It shows also that solubility parameters have to be selected carefully, since their usefulness depends strongly on the polymer properties.     

A comparison of refrigerant management policies and suggestions for improvement in South Korea

HFCs (hydrofluorocarbons) emerged as alternative refrigerants after the production of chlorofluorocarbons was banned and hydrochlorofluorocarbons were phased out, under the Montreal Protocol on Substances that Deplete the Ozone Layer. However, because the Kyoto Protocol considered HFCs as greenhouse gases, and their impact on climate change has been increasing, major developed countries have been strengthening existing regulations on the use of HFCs as refrigerants. South Korea has also passed various legislations related to refrigerant management. However, reports indicate that implementation of these regulations has been ineffective, due to the absence of a specific system for managing the production, use, and disposal phases of refrigerants. To identify and resolve these issues, this study investigates the current state of refrigerant management in South Korea for those three phases. Refrigerant management policies are compared between different legislatures, using the examples of the European Union, United States, and Japan. Based on the findings, five types of measures are suggested to reduce the production and consumption of refrigerants, and to improve refrigerant management regulations in ways that are most appropriate to the South Korean context.     

Electro-dissolution of metal scrap anodes for nickel ion removal from metal finishing effluent

This contribution reports a novel and cost efficient strategy for nickel ion removal from metal finishing effluents by electro-dissolution of scrap aluminium and iron sacrificial anodes. Electro-coagulation of effluent was carried out at 30 mA/cm² current density for 60 min. The nickel ion concentration of electroplating effluent was analysed by Atomic Absorption Spectroscopy. SEM images of iron and aluminium scrap anodes were critically analysed. Parameters such as heavy metal removal, anode dissolution rate with respect to heavy metal removal, reaction kinetics and cost estimation have been elaborately studied. Electro-coagulation at 30 mA/cm² for 60 min using iron and aluminium scrap anodes resulted in 95.9 and 94.1 % nickel ion reduction, respectively, with 0.0094 and 0.0053 g/ppm dissolution rates. The energy consumption for scrap aluminium and iron anodes was 0.0547 kWh/L. Loose internal bonding and spongy surface morphology of used metal scrap render high porosity and active surface area, enhancing reaction rate. Low cost and ready availability of waste scrap makes the process of electro-coagulation economically viable. Thus, the findings from this contribution point decisively at the superiority of waste metal scrap-based anodes for economic and environmentally sustainable heavy metal ion removal from metal finishing effluent.     

Preparation of biochar catalyst with saccharide and lignocellulose residues of corncob degradation for corncob hydrolysis into furfural

This paper presented a novel process for production of furfural by hydrothermal degradation of corncob over biochar catalyst, in which it was prepared with the recycling degradation solution and lignocellulosic solid residues. The biochar catalyst was papered by lignocellulose residues and concentrated saccharide solution, and then impregnated in 0.5 mol/L sulphuric acid at room temperature for 24 h assisted by the ultrasonic vibration. In the system of recycling, 8.8 % lignocellulose residues and 100 % concentrated saccharide solution from corncob hydrolysis have been recycled. Hydrolysis of corncob was carried out at 180 °C for duration of 170 min over the biochar catalyst. The experimental results have shown that the furfural yield of up to 37.75 % and overall corncob conversion rate of 62.00 % could be achieved under optimum operating conditions for the catalysts preparation and the corncob hydrolysis. It is believed that the acid density of 4.27 mmol/g of biochar catalyst makes the SO₃H groups cleave β-1,4 glycosidic linkages effectively and hydrolyze the cellulose and hemicellulose to water-soluble sugars, as well as to facilitate dehydration of xylose to give the product of furfural.     

Mercury flows in a zinc smelting facility in South Korea

To prepare for the international mercury convention, the characteristics of mercury emissions from a zinc smelting facility in South Korea have been reviewed and a material flow analysis (MFA) has been conducted in this research. As inputs into the mercury MFA study, zinc ores and sulfuric acid were examined, whereas wastewater sludge, effluence water, spent catalyst, and emissions from the casting and roasting processes were examined as outputs. Mercury concentrations extracted from end products like zinc ingots, cadmium ingots, and sulfuric acid were then analyzed. Our results showed that the wastewater sludge discharged from the zinc smelting process had a relatively higher concentration of mercury, indicating that the concentration of mercury was further enriched in the wastewater sludge. The wastes discharged through the zinc smelting process should be thoroughly controlled, as results of the MFA showed that approximately 89 % of the mercury contained in the original input was later found in the waste. According to this study, the higher the concentration of mercury within zinc ores at the input stage, the higher is the mercury concentration found in the wastewater sludge at the output stage.