Hydrostatic burst test 0F X80 grade steel pipe

To evaluate the future application of X80 steel pipe in high-pressure oil and gas pipelines in China, hydrostatic burst tests were performed. The deformation and yield strength of longitudinal submerged arc-welding steel pipe Ф1016 × 18.4 mm under five applied pressure levels were measured. When the hoop stress is lower than 1.1SMYS, the pipe normally deforms elastically and uniformly with the maximum strain less than 0.3%. The slope offsets of the pressure–volume plot of pipe were discussed.     

Recovery of valuable materials from waste liquid crystal display panel

Associated with the rapid development of the information and electronic industry, liquid crystal displays (LCDs) have been increasingly sold as displays. However, during the discarding at their end-of-life stage, significant environmental hazards, impacts on health and a loss of resources may occur, if the scraps are not managed in an appropriate way. In order to improve the efficiency of the recovery of valuable materials from waste LCDs panel in an environmentally sound manner, this study presents a combined recycling technology process on the basis of manual dismantling and chemical treatment of LCDs. Three key processes of this technology have been studied, including the separation of LCD polarizing film by thermal shock method the removal of liquid crystals between the glass substrates by the ultrasonic cleaning, and the recovery of indium metal from glass by dissolution. The results show that valuable materials (e.g. indium) and harmful substances (e.g. liquid crystals) could be efficiently recovered or separated through above-mentioned combined technology. The optimal conditions are: (1) the peak temperature of thermal shock to separate polarizing film, ranges from 230 to 240 °C, where pyrolysis could be avoided; (2) the ultrasonic-assisted cleaning was most efficient at a frequency of 40 KHz (P = 40 W) and the exposure of the substrate to industrial detergents for 10 min; and (3) indium separation from glass in a mix of concentrated hydrochloric acid at 38% and nitric acid at 69% (HCl:HNO₃:H₂O = 45:5:50, volume ratio). The indium separation process was conducted with an exposure time of 30 min at a constant temperature of 60 °C.     

油气管道伴行光缆失效统计及对策措施研究

油气管道伴行光缆在油气运输中起着十分重要的作用。由于外部环境的突发性、复杂性、不可控性,导致伴行光缆管理困难、混乱,断缆事件经常发生,给油气管道运输带来较大损失。本文以某公司为例,以2012~2018年光缆断裂事故数据为依托,运用鱼刺图方法梳理出光缆失效的4大原因类别,并应用故障树分析法对光缆失效进行分析,从最小割(径)集、结构重要度方面对光缆失效因素分析,并针对不同的危害因素提出合理的风险管控措施,构建光缆失效保护层,为今后油气管道伴行光缆风险管控提供指导。     

脉冲喷吹金属滤袋的压力分布影响因素分析

金属纤维滤袋可直接过滤高温烟气粉尘,解决高温烟气粉尘导致的环境、安全问题,对高温烟气的余热能源回收利用有非常重要的意义。目前,金属滤袋除尘器脉冲喷吹参数是依照传统纤维滤袋器设计的,存在着脉冲瞬时气流导致喷吹清灰失效问题。针对此问题,在脉冲喷吹实验平台上,通过改变喷吹压力、喷吹距离以及喷吹孔径,针对ϕ130 mm×2 000 mm的金属滤袋,利用压力数据采集系统测试喷吹压力0.2~0.6 MPa、喷吹孔径6~14 mm、喷吹距离50~250 mm时,金属滤袋距顶部80、200、600、1 000、1 400和1 800 mm 6个部位的侧壁压力峰值,以探求针对金属滤袋的脉冲喷吹的合理参数。结果表明：2 m金属滤袋的最佳脉冲喷吹孔径为8 mm,最佳喷吹距离为200 mm,最佳喷吹压力为0.5 MPa;此条件下的P1(80 mm)、P2(200 mm)、P3(600 mm)、P4(1 000 mm)、P5(1 400 mm)、P6(1 800 mm)的侧壁压力峰值分别为1 000、1 686、839、746、749和2 005 Pa。金属滤袋的侧壁压力峰值大小排列呈下>上>中的规律。随着喷吹孔径的增大,最优喷吹距离有逐渐减小的趋势。金属滤袋的中、下部(距滤袋口600~1 400 mm)清灰将是未来金属滤袋清灰的重点关注部位。上述研究结果可为金属滤袋的推广发展提供参考。     

脉冲喷吹扁式方框滤筒除尘器的清灰性能

为探究新型扁式方框滤筒的清灰性能,在自建的脉冲喷吹实验台上,测得不同电磁阀、开孔型号、喷吹距离、喷吹压力下的侧壁压力峰值大小及其分布规律。通过进一步工业附粉,监测除尘器的阻力和清灰后的粉尘残余量,验证找到扁式方框滤筒的最佳喷吹清灰参数组合。结果表明：扁式方框滤筒的最佳开孔型号是7个7 mm孔,喷吹距离为20 mm;对于玉米秸秆粉尘,当过滤风速低于0.6 m·min-1时,在1寸阀、0.2 MPa喷吹压力下可满足对其基本淸灰需求,且风速越小,清灰后的粉尘残余量越少,阻力也越小,低于150 Pa。另外,脉冲清灰过后,未被清除下来的粉尘多集中于扁滤筒的上部且是未正对喷吹孔的位置,如何进一步改善有待之后研究。     

水力负荷对污水地下渗滤系统处理效果的影响

采用人工模拟的方法,研究了0.04、0.06、0.10、0.14和0.18 m3/(m2·d)5个水力负荷下污水地下渗滤系统对生活污水处理效果的影响。实验期间,SS、BOD5、COD、TN、NH4+-N和TP的进水浓度分别处于69.74~79.62、40.75~64.81、211.56~250.72、48.94~87.36、31.25~59.04和2.88~4.05 mg/L之间,出水平均浓度分别为13.63、9.66、31.53、21.08、1.90和0.10 mg/L。结果表明,地下渗滤系统对生活污水具有良好的处理效果,除TN外,其余各项指标均满足《城镇污水处理厂污染物排放标准》(GB/18918-2002)一级处理要求;当水力负荷为0.14和0.18 m3/(m2·d)时,BOD5 与TN去除率降低,出水浓度升高,受水力负荷影响明显;水力负荷对SS与COD影响作用微弱,去除率降幅较小;NH4+-N与TP则基本不受水力负荷变化影响。综合考虑渗滤系统的出水水质与日处理能力,推荐适宜水力负荷为0.10~0.14 m3/(m2·d)。     

11株白腐真菌对5种偶氮染料脱色效果比较及其脱色条件优化

通过11株白腐真菌对5种偶氮染料脱色效果比较的基础上,从中筛选出一株对偶氮染料酸性铬蓝K脱色效果较好的菌株云芝SG0027,并对其脱色条件进行优化。在单因素和Plackett-Burman实验的基础上,采用Box-Behnken设计方法,以酸性铬蓝K脱色率为响应值,对其降解条件进行优化。结果表明,云芝对偶氮染料酸性铬蓝K的最佳降解条件为:温度29.5 ℃,接菌量2片(直径为4 mm的菌片),葡萄糖20 g/L,马铃薯40 g/L,装液量30 mL/100 mL,摇床转速150 r/min,初始pH 5.5。优化后,云芝对酸性铬蓝K的脱色率可达95.94%。     

硝酸盐反硝化颗粒污泥的快速培养与理化特性

以甲醇为碳源,在USB反应器内接种活性污泥,50 d内培养出优质的反硝化颗粒污泥。颗粒污泥的形成历经3个阶段:启动运行期,颗粒污泥出现期以及颗粒污泥成熟期。颗粒污泥床底层反硝化效率最高可达总量的78%,中部颗粒污泥湿密度与沉降速率较大,分别为1.077 g/mL和194 m/h。成熟的颗粒污泥具有湿密度大,沉降速率高等特点,颗粒表面丝状体互相缠绕,有明显的孔隙结构。