A case for 2-body material removal in prime LED sapphire substrate lapping and polishing

An alternative, and potentially better, means to process prime LED sapphire wafers is proposed. A brief history of material removal mechanisms suggests that brittle materials can be abraded in a ductile regime and that this can be a superior mode of removal. Advantages in material removal rate, surface finish and subsurface damage for a 2-body ductile removal of sapphire are shown relative to 3-body material removal. A major difficulty with this approach may be getting the LED manufacturing industry to understand that the appearance of the sapphire surface is quite different, unfamiliar yet predictable. Finally, some potential alternative process approaches are discussed that utilize 2-body material removal.     

From feathers to syngas - technologies and devices

The poultry waste produced by industrial slaughterhouses typically contains not only feathers, but also a mixture of animal entrails, nails, blood, beaks and whole carcasses. Economical utilisation of this mixture, varying strongly in composition and moisture content, is, in general, difficult. We demonstrate that this awkward material can be successfully used for gasification in a simple, fixed-bed gasifier. The method of gasification, which we developed, enables control of the gasification process and ensures its stability in the operational regime of a working poultry processing plant. The installation, which has been working in Poland for 2 years, utilises 2 tons of feathers per hour and produces syngas of stable composition and fairly high quality. The syngas is burnt in the combustion chamber adjacent to the gasifier. Heat is recuperated in a boiler producing 3.5 tons per hour of technological steam continuously used for the operation of the slaughterhouse. The whole process complies with the stringent emission standards. In the paper we present the end-use device for feather utilisation and describe the underlying gasification and syngas combustion processes. Key elements of the whole installation are briefly discussed. The environmental impacts of the installation are summarized.     

Optimization of microwave treatment for dewaterability enhancement of electroplating sludge

Journal of Material Cycles and Waste Management - In this study, the dewaterability characteristics of electroplating sludge have been investigated after treatment with microwave irradiation. While...     

Dust explosion risk moderation for flocculent dusts

The research presented in this paper is focused on dust explosions of coarse and fine flocculent (or fibrous) samples of wood and polyethylene. Hybrid mixtures of fibrous polyethylene and admixed ethylene were also studied. Experimentation was conducted by following standardized test procedures and using standardized apparatus for determination of maximum explosion pressure, size-normalized maximum rate of pressure rise, minimum explosible concentration, minimum ignition energy, and minimum ignition temperature. A general trend was observed of enhanced explosion likelihood and consequence severity with a decrease in material diameter, as well as enhanced consequence severity with admixture of a flammable gas to the combustion atmosphere. The same phenomena are well-established for dusts composed of spherical particles; this highlights the importance of inherently safer design and the principle of moderation in avoiding the generation of fine sizes of flocculent dusts and hybrid mixtures of such materials with flammable gases.In addition to presenting experimental findings, the paper describes phenomenological modelling efforts for the flocculent polyethylene using four geometric equivalence models: radial equivalence, volumetric equivalence, surface area equivalence, and specific surface area equivalence. The surface area equivalence model was found to yield the best estimates of maximum rate of pressure rise for the flocculent polyethylene samples investigated experimentally.     

Determination of human error probabilities for offshore platform musters

The focus of this work is on prediction of human error probabilities during the process of emergency musters on offshore oil and gas production platforms. Due to a lack of human error databases, and in particular human error data for offshore platform musters, an expert judgment technique, the Success Likelihood Index Methodology (SLIM), was adopted as a vehicle to predict human error probabilities. Three muster scenarios of varying severity (man overboard, gas release, and fire and explosion) were studied in detail. A panel of 24 judges active in the offshore oil and gas industry provided data for both the weighting and rating of six performance shaping factors. These data were subsequently processed by means of SLIM to calculate the probability of success for 18 muster actions ranging from point of muster initiator to the final actions in the temporary safe refuge (TSR). The six performance shaping factors considered in this work were stress, complexity, training, experience, event factors and atmospheric factors.     

Effect of shape of nanoparticle on heat transfer and entropy generation of nanofluid-jet impingement cooling

ABSTRACT

Al₂O₃/water nanofluid has been numerically examined for the first time with different nanoparticle shapes including, cylindrical, blade, brick, platelet and spherical, on the flat and triangular-corrugated impinging surfaces. The volume fractions of 1.0%, 2.0% and 3.0% nanoparticles have been used. The Reynolds number is between 100–500 depending on the slot diameter. The finite volume method is utilized to determine the governing equations. The study is analyzed to determine how the flow features, heat transfer features and entropy production were affected by the diversity of nanoparticle shape, nanoparticle volume fraction, and shape of impinging surface. Darcy friction factor and Nusselt number are studied in detail for different conditions. The temperature contours are presented in the case of different nanoparticle volume fractions, nanoparticle shapes and both impinging surfaces. The results of the study suggest that the nanoparticle shape of the platelet shows the highest heat transfer development due to the thinner thermal boundary layer. Heat transfer augments with increasing volume fraction of nanoparticles. In addition, the study is consistent with the results of the literature on heat transfer and flow properties.     

Assessment of risks posed by chemical industries—application of a new computer automated tool -III

The paper describes the application of a new computer automated tool, developed by us, in the risk analysis of a typical chemical industry engaged in the manufacture of linear alkyl benzene. Using the tool—a comprehensive software package -III (MAXimum CREDible accident analysis)—nine different scenarios, one for each storage unit, have been studied. It is observed that the accident scenario for chlorine (instantaneous release followed by dispersion) leads to the largest area-under-lethal-impact, while the accident scenario for propylene (CVCE followed by fireball) forecasts the most intense damage per unit area. The accidents involving propylene, benzene, and fuel oil have a high possibility of causing domino/secondary accidents as their destructive impacts (shock waves, heat load) would envelope other storage and process units.Besides demonstrating the utilizability of -III, this study also focuses attention on the need to bestow greater effort towards risk assessment/crisis management. The authors hope that the study will highlight the severity of the risk posed by the industry and thus generate safety consciousness among plant managers. The study may also help in developing accident-prevention strategies and the installation of damage control devices.     

Inherently safer design based on rapid risk analysis

The importance of inherently safer design (ISD) as a strategy to minimize risk of accidents in chemical process industries is being repeatedly stressed in recent years. The increasing number, frequency, and extents of damage caused by such accidents across the world have contributed to this thinking. However even as the need for ISD is being underscored, there are very few reports on precise methods to implement this concept. Significant recent reports are by Berge (1993Berge, 1995)who has suggested a scenariobased design procedure in which construction of accident scenarios in a structured manner is made the basis of ISD. We have been developing and applying the concept of rapid risk analysis ( [Khan & Abbasi, 1995] , [Khan & Abbasi, 1996] , [Khan & Abbasi, 1997a] , [Khan & Abbasi, 1997b] , [Khan & Abbasi, 1998a] and Khan &; Abbasi, 1998b). In this paper we present an approach to ISD utilizing this concept. We believe, as detailed in this paper, that this approach is a significant improvement upon Berge's procedure in terms of ease, speed, and effectiveness.     

Half-lives of serum PCB congener concentrations in environmentally exposed early adolescents

The aim was to determine half-life of six most abundant PCB congeners in the body of early adolescents. In 304 environmentally exposed children, PCB serum concentration was determined at the age of 8 and 12 years. Half-life was determined for each child assuming exponential decrease or for the whole cohort using multiple regression. Results obtained by both approaches were in agreement. PCB reuptakes corrupting half-life estimates for each child and each congener were evaluated. If one of the serum PCB concentration values fell below the level of detection (LOD) the pair was excluded and if PCB half-life value exceeded the arbitrary value of 30 years. The following median half-lives in years 4.46, 10.59, 9.7, 4.7, 9.1 and 9.8 were obtained for PCB congeners 118, 138⁺¹⁶³, 153, 156⁺¹⁷¹, 170 and 180, respectively. The elimination half-life values were not systematically related to PCB serum concentration at any examination age. Between half-life values, percentage of children with significant reuptakes and PCB congener abundance in serum were found significant associations.