The importance of assessment tools in promoting cleaner production in the metal finishing industry

Various cleaner production (CP) audits have been conducted in the South African metal finishing industry. These studies have been successful in effecting changes to the general status of the local metal finishing industry. In this paper, the initiatives undertaken by a Danish government sponsored project are detailed. The project included the conducting of in-plant assessments, using a tailor-made tool for CP benchmarking. Details on this tool's operations and typical results are presented. Typical assessments indicated potential water savings of 78%, with chemical savings of approximately 30%. The plant modifications undertaken in order to achieve the CP objectives, are described. The affects of these initiatives on local municipal wastewater treatment works are detailed with specific reference to significant reductions in incoming wastewater-borne heavy metals. The main challenge for companies has been data retrieval for the tool and overcoming social barriers for implementing the improvement options. Recommendations include redesigning the assessment tool.     

Exploring the relationship between unethical practices,buyer–supplier relationships and green design for sustainability

Sustainable procurement practices have gained popularity amongst both researchers and supply chain practitioners. However, ethical practices in sustainable procurement have been the topic of discussion in the recent years. The goal of the study is to scientifically build a green procurement framework by exploring relationship between buyer–supplier relationships, unethical practices and green design for sustainability. The study was conducted considering samples from South African steel and engineering sector. Data show high rate of wastages and losses occurring at various stages of steel and engineering supply chains. Every steel and engineering company aims to reduce such losses for improving their profitability and achieve sustainability. The empirical findings show that such wastage and losses can be minimised through efficient eco-design and involvement of key suppliers at the design stage so that disassembly, recycling and reuse options not only prove successful but as well cost-effective for the organisation. Also we find that buyer deceitful practices are a strong determinant of green design for sustainability. Buyers making up a second source of supply for green components and preferring green suppliers being approved by top management is helpful for mitigation of supply risks under green procurement process. The present study is distinctive in terms of coverage and its contribution to supply chain theory.     

A case study on artificial intelligence based cleaner production evaluation system for surface treatment facilities

The metal finishing industry is water intensive. Surveys of South African metal finishing companies indicate that water consumption is as high as 400 L/m² of metal surface treated, whilst best available practice can achieve less than 10 L/m². The industry uses hazardous chemicals such as chrome VI, cadmium, nickel and cyanide. If consumption of these chemicals can be optimized, quantities of heavy metals released into the environment will be reduced. In some cases where cleaner production techniques were applied by local companies, heavy metals have been completely eliminated from effluents discharged to municipal sewers, which represent a significant benefit to the urban environment. This benefit was accompanied by significant reduction in the use of chemicals, with a concomitant cost saving and competitive advantage to the companies concerned.A Danish environmental aid initiative promoted cleaner production in the South African metal finishing industry. Local consultants were trained by Danish experts in this field. The general methodology was to conduct an audit of the chemical, water, human resource and environment aspects of the company and compare it to best available practice. Once the review was completed, a detailed feasibility was performed on systems and equipment required to reduce chemical consumption, water consumption, human resources and environmental impact. Applied to a number of South African companies, these methods have typically achieved reductions of the order of 90% in water use and 50–60% in the use of chemicals.There were difficulties in applying the Danish methodology to South African metal finishing companies, as it makes use of quantitative indices derived from the process operations. The companies are often small and technically unsophisticated, and do not have ready access to the process data that are needed. An alternate system is required to simplify the evaluation and optimization process. This paper proposes a case study on a fuzzy-logic operator based evaluation system that outputs the cleaner production status of the company. The model is compared to an established cleaner production tool.