This study has applied the concept of the hybrid PAC-UF process in the treatment of the final effluent of the palm oil industry for reuse as feedwater for low-pressure boilers. In a bench-scale set-up, a low-cost empty fruit bunch-based powdered activated carbon (PAC) was employed for upstream adsorption of biotreated palm oil mill effluent (BPOME) with the process conditions: 60 g/L dose of PAC, 68 min of mixing time and 200 rpm of mixing speed, to reduce the feedwater strength, alleviate probable fouling of the membranes and thus improve the process flux (productivity). Three polyethersulfone ultrafiltration membranes of molecular weight cut-off (MWCO) of 1, 5 and 10 kDa were investigated in a cross-flow filtration mode, and under constant transmembrane pressures of 40, 80, and 120 kPa. The permeate qualities of the hybrid processes were evaluated, and it was found that the integrated process with the 1 kDa MWCO UF membrane yielded the best water quality that falls within the US EPA reuse standard for boiler-feed and cooling water. It was also observed that the permeate quality is fit for extended reuse as process water in the cement, petroleum and coal industries. In addition, the hybrid system’s operation consumed 37.13 Wh m−3 of energy at the highest applied pressure of 120 kPa, which is far lesser than the typical energy requirement range (0.8–1.0 kWh m−3) for such wastewater reclamation.
In large-scale and complex industrial systems, unplanned outages and hazardous accidents cause huge economic losses, environmental contamination, and human injuries, due to component degradation, exogenous changes, and operational mistakes. In order to ensure safety and increase operational performance and reliability of complex system, this study proposes an integrated method for safety pre-warning to analyze the current safety state of each component and the whole system indicating hidden hazards and potential consequence, and furthermore predict future degradation trends in the long term.The work presented here describes the rationale and implementation of the integrated method incorporating HAZOP study, degradation process modeling, dynamic Bayesian network construction, condition monitoring, safety assessment and prognosis steps, taking advantage of the priori knowledge of the interactions and dependencies among components and the environment, the relationships between hazard causes and effects, and the use of historical failure data and online real-time data from condition monitoring.The application of the integrated safety pre-warning approach described here to the specific example of the gas turbine compressor system demonstrates how each phase of the presented method contributes to completion of the safety pre-warning system development in a systematic way. 相似文献
To simulate the substrate degradation kinetics of the composting process, this paper develops a mathematical model with a first-order reaction assumption and heat/mass balance equations. A pilot-scale composting test with a mixture of sewage sludge and wheat straw was conducted in an insulated reactor. The BVS (biodegradable volatile solids) degradation process, matrix mass, MC (moisture content), DM (dry matter) and VS (volatile solid) were simulated numerically by the model and experimental data. The numerical simulation offered a method for simulating k (the first-order rate constant) and estimating k20 (the first-order rate constant at 20 °C). After comparison with experimental values, the relative error of the simulation value of the mass of the compost at maturity was 0.22%, MC 2.9%, DM 4.9% and VS 5.2%, which mean that the simulation is a good fit. The k of sewage sludge was simulated, and k20, k20s (first-order rate coefficient of slow fraction of BVS at 20 °C) of the sewage sludge were estimated as 0.082 and 0.015 d?1, respectively. 相似文献