Economic and environmental value stream map (E2VSM) simulation for multi-product manufacturing systems

Value stream mapping (VSM) is a well-accepted tool within lean manufacturing concept which is often used for analysing and designing the flow of materials and information required to manufacture a product. However, the analysis is static and single product oriented, which fails to cope with either the variation of production plan or a multi-product environment. In addition, the environmental impact of a manufacturing system is highly associated with the dynamic consumption of energy and resources. Despite the recent integration of VSM with simulation or environmental studies (in the domain of energy efficiency), still neglected is the dynamic assessment of all the resources involved in a multi-product production environment. This paper presents a methodology for modelling multi-product manufacturing systems with dynamic material, energy and information flows with the aim to generate economic and environmental value stream maps (E²VSM). The proposed methodology is validated with an industrial case.     

Toxicity of sediment cores from Yangtze River estuary to zebrafish (<Emphasis Type="Italic">Danio rerio</Emphasis>) embryos

Toxicity evaluation is an important segment in sediment quality monitoring in order to protect aquatic organisms and human health. The purpose of this study is to assess the toxicity of sediments from three sediment cores in Yangtze River Estuary, China, using the zebrafish (Danio rerio) embryo tests. Fertilized zebrafish eggs were exposed to both whole sediments and sediment organic extracts prepared from collected sediments, in order to provide a comprehensive and realistic insight into the bioavailable toxicity potential of the sediments. As end points, development parameters (mortality, hatching rate, and abnormality) in the developing embryos were recorded during the 96-h exposure. The results showed that some samples increased mortality, inhibited the hatching of embryos, and induced morphological abnormalities. The embryonic toxicities presented serrated changes and irregular distribution with depth, which may be related to hydrodynamic effect and unstable environmental input. However, lethal and sub-lethal effects were more significant at the sub-surface sediments (10～40 cm), which indicated that the pollution is more serious in recent decades.     

Levels and distribution of Dechloranes in sediments of Lake Taihu,China

The occurrence and spatial distribution of dechloranes including mirex, dechlorane plus (DP), dechlorane (Dec) 602, Dec 603, and Dec 604 in surficial sediments of Lake Taihu were investigated in this study. The concentrations of mirex and DP ranged from below detection limit (BDL) to 1.29 ng g^?1 dw and 0.051 to 2.10 ng g^?1 dw, respectively. Dec 602, Dec 603, and Dec 604 on the other hand, were BDL in any of the samples. The contamination levels of DP were higher than that of Mirex at 21 of all 22 sampling sites. Levels of mirex and DP in the lake sediments were correlated when an extremely high mirex value was removed. Both mirex and DP levels were correlated with the amount of organic matters in the sediment samples. Spatial distribution of mirex and DP suggested that these two chemicals in the lake had similar input sources except for one site. Comparison to previously reported flame retardants’ levels in the sediments shows that DP levels were similar with the levels of tetrabromobisphenol A, hexabromocyclododecane but lower than PBDEs and organophosphates levels in Lake Taihu. The higher levels in the north-east part of Lake Taihu adjacent to two major cities: Wuxi and Suzhou, indicated that city effluent might be a major source for DP contamination in the lake.     

Past,present, and future use of phosphorus in Chinese agriculture and its influence on phosphorus losses

Large inputs of phosphorus (P) in chemical fertilizers and feed supplements since 1978 have improved soil P status in arable land in China, but have also created challenges by increasing P concentrations in manure and exacerbating water quality degradation. Arable land in China can be divided into five management zones based on soil P chemistry, with 15–92 % of arable land having lower P status than the agronomic optimum and 0.3–7.2 % having severe risks of P leaching losses. A scenario analysis of soil P budget and agronomic P demand during 2011–2030 highlighted the great pressure China faces in sustainable P management and the need for drastic changes in current practices. This includes new policies to reduce P supplementation of feed and improved P use efficiency by livestock and programs to expand the adoption of appropriate fertilization, soil conservation, and drainage management practices to minimize P losses.     

电絮凝—超滤组合工艺处理设施农业营养废液的试验研究

设施农业营养废液具有氮和磷营养元素含量高、碳元素少、病原菌多的特点,直接排放会污染环境、影响生态平衡,因此排放前需经过适当净化处理。为此,采用电絮凝—超滤组合工艺对设施农业营养废液进行处理,重点研究了电絮凝—超滤组合工艺对营养废液中污染物的去除效果,同时考察了电流密度和电解时间对处理效果的影响。结果表明,电絮凝—超滤组合工艺对大肠杆菌、总磷、总氮和总有机碳(TOC)都有一定的去除效果,在电流密度为1.78mA/cm2、电解时间为30min、超滤压力为0.16 MPa的条件下,其去除率分别为99.88%、99.76%、47.59%、28.72%。因此,电絮凝—超滤组合工艺对设施农业营养废液有较好的处理效果。     

印染RO浓水深度处理及回用

采用Fenton-石灰苏打法耦合工艺对某印染厂印染反渗透(RO)浓水进行深度处理。通过实验研究了不同H2O2和Fe2+投加量、p H和反应时间对废水COD去除率的影响,以及不同石灰和碳酸钠投加量对废水硬度的脱除效果,出水回用于染色工段进行染色实验。结果表明,在p H=3.0,Fe2+投加量为1.5 mmol/L,H2O2投加量为3.75 mmol/L,反应时间为45 min,石灰和碳酸钠投加量分别为450 mg/L和1 000 mg/L的条件下,出水COD和硬度的去除率可分别达到73.9%和85.0%,耦合工艺出水水质符合该厂回用染色水标准,且减少了盐的使用,可实现印染RO浓水回用。     

中国工业水污染及其成因的de Bruyn模型分析

选取废水、挥发酚、氰化物、COD、石油类和氨氮为中国工业水污染指标,利用分解分析方法将2004—2010年间的污染变化分解为规模效应、结构效应、污染治理效应、清洁技术效应和广义技术效应。结果显示,这5类效应的平均作用强度分别为2.08%、3.04%、15.61%、17.37%和32.88%,其中规模效应和广义技术效应是影响工业水污染的主导效应。各类效应对不同污染物的作用方向并不完全一致,规模效应促进污染物排放量的增加;结构效应以加重污染为主,污染治理效应和清洁技术效应以减轻污染为主;广义技术效应的平均作用强度和负向作用概率均最大,是现阶段中国工业水污染控制最为有效的手段。     

改性SCAC催化臭氧氧化去除布洛芬效能与反应活性位点研究

采用不同的表面改性方法(去矿化处理、氧化改性、碱改性和还原改性)对污泥基活性炭(SCAC)进行处理,分别获得了表面金属含量低、碱位低、碱性官能团含量高及Lewis碱含量高的4种改性SCAC(SCAC-D、SCAC-S、SCAC-OH和SCAC-N),对比考察了改性前后SCAC催化臭氧氧化去除布洛芬(IBP)的效能,并探讨了SCAC催化臭氧氧化反应的主要活性位点。结果表明,5种SCAC催化活性顺序为:SCAC-N>SCAC-OH>SCAC>SCAC-S>SCAC-D;金属组分减少会直接影响SCAC的催化活性,碱位减少对其催化活性的影响相对较弱,说明SCAC表面较为丰富的金属组分是其催化臭氧氧化反应的主要活性位点;增加SCAC表面碱位(Lewis碱和碱性官能团),减少表面酸性官能团有助于提高其催化活性。