Safety assessment of the film boiling chemical vapor infiltration (FB-CVI) process through a system-theoretic accident model and process (STAMP)

Film boiling chemical vapor infiltration (FB-CVI) is considered as one of the fastest process methodologies for manufacturing carbon-carbon (C–C) composite products and possesses various advantages compared to conventional methodologies. However, there are safety concerns associated with this process for large-scale manufacturing, mainly owing to the intrinsic nature of the precursor and the process conditions. Considering the multifunctional interactions of the various systems during the process, a system-theoretic process analysis (STPA)/system theoretic accident model and process (STAMP) model is used to perform a safety analysis of the hazardous states of the FB-CVI process at the system level. As a case study, the FB-CVI process equipment employed for the manufacturing of C–C composites is considered. The safety constraints present in the system are assessed for adequacy through a hazard analysis by STPA/STAMP. The analysis through STPA/STAMP demonstrated the capability to create proactive strategies for the design and realization of process equipment that can be employed to manufacture C–C composite products through the FB-CVI process.     

甲烷高温自燃诱导过程实验与数值模拟研究

甲烷的转化在化工产业中具有举足轻重的地位与战略意义,近年来涌现的氧化偶联制烯烃等多种新型化工工艺涉及高温条件的甲烷-纯氧等体系的混合与反应过程,明确甲烷高温自燃诱导与爆炸规律是实现工艺安全设计与运行的前提,然而相关研究与基础数据仍较为欠缺。通过利用基于快速压缩装置的高温高压燃爆测试系统开展甲烷-纯氧等典型混合体系的自燃诱导过程研究,同时基于GRI-Mech 3.0机理的数值模拟方法进行了数值模拟研究。实验结果与数值模拟结果吻合较好,随着温度/压力的增加及氧气含量的下降,混合体系自燃诱导时间均缩短;燃料气中加入乙烷或氢气则会大幅缩短自燃诱导过程。对于多个工艺过程中涉及的低氧含量体系率先开展了研究,得到了不同当量比及温度条件下的典型体系自燃诱导时间,同时考察了惰性气的加入对于自燃诱导过程的延长作用。研究结果有助于深入理解甲烷自燃诱导机理,同时指导高温条件的甲烷转化工艺的本质安全化设计与爆炸防控。     

Assessment of the maximum possible liquid superheat during flashing leak flow

During the discharge of flashing liquids through leaks due to abrupt depressurization a transient thermodynamic non-equilibrium in the form of a boiling delay in the superheated liquid flow can occur. As a consequence the actual mass flow quality is smaller than calculated under the assumption of an immediate adjustment of the thermodynamic equilibrium between the phases. For the prediction of the leak mass flow for a given pressure difference the magnitude of this self-adjusting mass flow quality is needed.

Most of the models cited in the literature include only the equilibrium mass quality as limiting quantity and ignore further effects as that of the depressurization velocity or the mean nucleus distance. For the assessment of the maximum possible liquid superheat during flashing only the conduction heat transfer from a stagnant liquid to the bubble surface is used to describe the bubble growth.

The sub-model for the bubble growth due to expansion and mass transfer necessary for the global prediction of the transient thermodynamic non-equilibrium in flashing liquids was validated using bubble radii measured by Hooper et al. [Bubble growth and pressure relationship in the flashing of superheated water. Technical publication 6904, Mechanical Engineering Department, University of Toronto, 1969] for the case of a sudden depressurization of initially saturated water. On this basis the calculated time-dependent temperature field, the actual mass quality, the mean liquid temperature and, in comparison to the corresponding values based on the assumption of immediate thermodynamic equilibrium, the maximum possible liquid superheat are predicted.     

A transportation network assessment tool for hazardous material cargo routing: Weighing exposure health risks,proximity to vulnerable areas,delay costs and trucking expenses

The inherent risks associated with accidental releases of hazardous materials during transport have drawn attention and concerns in the recent decades. The aim of this study is to propose a tool for evaluation and comparison of the transportation networks which can be used to assess the routing options between origins and destinations of the cargos for their suitability for transporting hazardous material cargos by tanker trucks and to identify routes which provide lower accidental release risks, lower public exposure risks, and offer economical benefits. Each route segment of transportation networks were evaluated using specific criteria which included health risk and cost of delay in case of an accidental release of materials, trucking cost and proximity to vulnerable areas. Since, the health impact of hazardous materials differ depending on the characteristics of the material being transported as well as release quantities and atmospheric conditions; this paper aimed in providing a tool that can be used to estimate the impact radius (for health risks) after accidental release of hazardous materials by taking into account different atmospheric conditions based on the meteorological data and solar elevation angle. The Gaussian air dispersion model paired with ArcGIS using Python programming were employed to estimate the health risk impact zones by considering the meteorological data, and accordingly to analyze road segments for cost impacts (delay and trucking costs), and the proximity to vulnerable areas. The route assessment tool was demonstrated with a case study. The results of this study can efficiently aid decision makers for transportation of hazardous materials.     

催化裂解法处理有机硅高沸物

采用催化裂解法处理有机硅高沸物,解决高沸物储存过程中的安全、环保问题。研究了催化剂种类、HCl加入量和精馏高沸物加入量对高沸物转化率的影响。实验结果表明:在以N,N-二丁基-1-丁胺为催化剂、合成高沸物为原料、HCl加入量为13%(w)的条件下,高沸物转化率为83.10%,二甲基二氯硅烷收率为23.78%;合成高沸物中精馏高沸物加入量为9.0%(w)时,高沸物转化率最高,为85.58%。     

啤酒煮沸二次蒸汽利用——储能与真空蒸发联合热能回收系统

啤酒厂麦汁煮沸耗热占全厂生产用热的50%,实现煮沸二次蒸汽的再利用是企业能否获得较高经济回报的重要环节。从技术原理、技术优势、经济成本等角度对储能与真空蒸发联合热能回收系统进行了分析和阐述,以期为啤酒企业在借鉴和引进节能新技术中起到促进作用。     

利用煮茧废水培养钝顶螺旋藻的初步研究

本文对缫丝厂煮茧废水和Ｚａｒｒｒｏｕｋ培养基的主要营养成份进行了分析比较，筛选出了适合钝顶螺旋藻（Ｓｐｉｒｕｌｉｎａｐｌａｔｅｎｓｉｓ）在煮茧废水中生长繁殖的培养基和与之相适应的驯化藻种。经室外１５０升煮茧废水扩大培养，干藻生物量可达１６．０３克／米￣２·天，粗蛋白含量达５８．６％，含有１７种氨基酸。比用Ｚａｒｒｏｕｋ培养基培养的螺旋藻产量提高１５．７８％，成本减少８０％以上。培养后的煮茧废水ＣＯＤ和ＢＯＤ＿５浓度低于我国污水综合排放标准。研究结果表明：采用本实验室筛选的煮茧废水培养基和驯化藻种，在煮茧废水中大量培养螺旋藻，实现废水资源化是可行的，具有明显的经济效益和环境效益。     

VOCs气体在活性炭上的二元吸附过程研究

采用穿透曲线法研究了4种VOCs在活性炭上的的二元吸附过程。研究表明:对于甲苯-苯、甲苯-丙酮、甲苯-乙酸乙酯、苯-丙酮、丙酮-乙酸乙酯二元吸附体系,吸附过程存在置换作用,即随着高沸点组分在床层内吸附量的逐渐增加,相对挥发性大的低沸点组分重新汽化而脱附,出现高沸点组分置换低沸点组分的现象,表现为被置换组分的穿透曲线上出现峰值。之后随着高沸点组分吸附趋于饱和,置换作用停止,低沸点组分吸附也趋于平衡。但对于沸点相近的苯-乙酸乙酯二元体系,吸附过程没有明显的置换现象。吸附量的计算结果表明,有机物在二元体系中的吸附量较同等条件时的单组分吸附量均有不同程度的降低,其中被置换组分降低程度较大,但总吸附量可近似按照浓度为二元组分总浓度低沸点组分的平衡吸附量的近似法计算,平均误差为7.9%。     

插板对正庚烷油池火燃烧行为的影响研究

海上石油泄漏常规的处理方法是原位燃烧,加速其燃烧并使其燃尽是降低其对生态环境影响的重要措施之一。以正庚烷为燃料,在油池内插入竖直铝板,研究不同高度铝板对池火燃烧行为的影响。结果表明,插板对池火燃烧速率以及火焰高度具有明显的增强作用,随着板的高度的增加,增强作用先增大后减小,当H_p/D(板高与油池直径之比)为3.5时,增强作用最大。火焰高度、板的温度、热通量以及燃烧速率的变化趋势一致,它们的临界点均在H_p/D=3.5附近。插板后燃烧速率增大主要是因为插板自身的热传导导致了燃料的核态沸腾,使燃料接受的热反馈增大,从而加快了燃料的蒸发,增大了燃烧速率。     

氢气添加对乙醇/空气预混火焰燃烧特性影响的数值模拟研究

通过对不同混合比率的乙醇/氢气/空气燃烧特性进行数值模拟,研究氢气添加量对点火延迟时间、层流燃烧速度、火焰厚度、化学反应滞留时间及组分分布情况的影响。研究发现一定程度上氢气添加量的增加能够缩短混合气体的点火延迟时间,并且氢气对点火延迟时间的影响随着温度的升高而逐渐减小。随着混合比率的增大,层流燃烧速度增大,并且在混合比率大于0.4时显著增大。火焰厚度及化学反应滞留时间随氢气增加而逐渐减小。此外,进一步分析组分分布情况得知氢气添加使火焰中H*、O*、OH*自由基摩尔分数峰值增大,并且H+O+OH摩尔分数峰值与层流燃烧速度存在线性关系。