Study of high-tech process furnace using inherently safer design strategies (I) temperature distribution model and process effect

High-tech industries, such as those producing semiconductor and TFT-LCD (Thin Film Transistor Liquid Crystal Display), have recently become the most important economic activities in Taiwan. Each of these industries has a complete chain of supply from raw material production, production pre-processing, product manufacturing, to waste handling. Any company in the chain is a critical component, since any accidents of fire, explosion, gas leakage, or power outage would cut off the supply chain, causing inability of continuous operation. In industries of semiconductor and TFT-LCD, great amounts of special gases and chemicals with many machinery equipments are used in the production processes. In cases of accidents or improper installation, this chain of supply, from raw material production, preproduction, product manufacturing, to waste handling materials and equipments may cause severe damages or incidents.This study used the existing model of the horizontal furnace to develop a simulation program. The simulation results were consistent with the existing model, and produced even slightly better results on temperature distribution and temperature sensitivity. The simulation model applied on a vertical furnace could provide data on furnace temperature control for industrial use. Meanwhile, this study also deduced actual temperature control and an ISD strategy, which are consistent with design strategy principles.The validation results on the proposed temperature distribution model suggested that the model can be applied in temperature distribution and sensitivity analysis to obtain adjustment and control models for various heating zones. In the case of a single tool, when processing reduction is 60 pieces, switching off the two heating zones can reduce 44% of power output, for a capacity utilization rate of 93.7% for the entire plant. The application of the proposed temperature control model can reduce power consumption by 121.4 kWh. In addition, with the same number of tools, facilities layouts in two cases have an area difference of 41.4775 m², thus shortening the evacuation time for operators. The experimental results proved that the proposed model has realized the ISD principles of intensification, attenuation, and limitation of effects.     

Explosibility of micron- and nano-size titanium powders

Explosibility of micron- and nano-titanium was determined and compared according to explosion severity and likelihood using standard dust explosion equipment. ASTM methods were followed using a Siwek 20-L explosion chamber, MIKE 3 apparatus and BAM oven. The explosibility parameters investigated for both size ranges of titanium include explosion severity (maximum explosion pressure (P_max) and size-normalized maximum rate of pressure rise (K_St)) and explosion likelihood (minimum explosible concentration (MEC), minimum ignition energy (MIE) and minimum ignition temperature (MIT)). Titanium particle sizes were ?100 mesh (<150 μm), ?325 mesh (<45 μm), ≤20 μm, 150 nm, 60–80 nm, and 40–60 nm. The results show a significant increase in explosion severity as the particle size decreases from ?100 mesh with an apparent plateau being reached at ?325 mesh and ≤20 μm. Micron-size explosion severity could not be compared with that for nano-titanium due to pre-ignition of the nano-powder in the 20-L chamber. The likelihood of an explosion increases significantly as the particle size decreases into the nano range. Nano-titanium is very sensitive and can self-ignite under the appropriate conditions. The explosive properties of the nano-titanium can be suppressed by adding nano-titanium dioxide to the dust mixture. Safety precautions and procedures for the nano-titanium are also discussed.     

Test of Firefighter’s Turnout Gear in Hot and Humid Air Exposure

Five students of a rescue training school cycled at 50 W for 20 min at 20 °C before walking at 5 km/hr up to 30 min in a climatic chamber at 55 °C and 30% relative humidity. 4 different types of clothing ensembles differing in terms of thickness and thermal insulation value were tested on separate days. All subjects completed 28–30 min in light clothing, but quit after 20–27 min in 3 firefighter ensembles due to a rectal temperature of 39 °C or subjective fatigue. No difference in the evolution of mean skin or rectal temperature was seen for the 3 turnout ensembles. Sweat production amounted to about 1000 g in the turnout gears of which less than 20% evaporated. It was concluded that the small differences between the turnout gears in terms of design, thickness and insulation value had no effect on the resulting heat physiological strain for the given experimental conditions.     

硝酸异辛酯的热安全性研究

为了研究十六烷值改进剂—硝酸异辛酯(EHN)的热稳定性与热危险性,采用C600微型量热仪测试硝酸异辛酯的热分解特性.利用热分析技术考察温升速率对EHN热分解特性的影响,并利用活化能、TMRad(在绝热条件下最大反应速率到达时间)和自加速分解速率(SADT)方法评价此改进剂的危险性.结果表明,EHN发生分解反应的起始放热温度和最大放热温度均随着温升速率的增加而增大,且四种温升速率的反应机理是一致的.计算得到EHN热分解活化能在143.6-213.6kJ/mol之间.通过绝热条件下TMRad评价得出EHN在常温常压条件下不易发生危险失控,EHN自加速分解温度为98℃＞75℃,即在常温条件下储运是安全的,为储运硝酸异辛酯提供有力的数据支持.     

EXCEL数据处理软件在环境试验设备温度校准中的应用

人工模拟环境试验中气候环境试验的条件是否真实,主要取决于环境试验设备技术性能指标,主要包括温度偏差、温度均匀度、温度波动度.由于测试点较多,在数据处理及结果不确定度评定上工作量较大,因此使用EXCEL数据处理软件进行计算,一方面保证了数据准确可靠,另一方面提高了工作效率.     

A Two‐Decade Watershed Approach to Stream Restoration Log Jam Design and Stream Recovery Monitoring: Finney Creek,Washington

A federal, state, and private partnership leveraged resources and employed a long‐term, systematic approach to improve aquatic habitat degraded by decades of intensive forest management in Finney Creek, a tributary to the Skagit River of Northwest Washington State. After more than a decade of work to reduce sediment sources and the risk of landslides within the watershed, log jam installation commenced in 1999 and progressed downstream through 2010. Log jam design was adapted as experience was gained. A total of 181 log jams, including 60 floating log ballasted jams, were constructed along 12 km of channel. The goal was to alter hydraulic processes that affect aquatic habitat formation along 39 km of stream with emphasis on 18.5 km of lower Finney Creek. Aquatic habitat surveys over a five‐year period show an increase in the area of large pools and an accompanying increase in residual and maximum pool depth in the lower river reach. Channel cross sections show a generally deeper channel at the log jams, better channel definition in the gravel deposits at the head of the log jams, and improved riffle and thalweg development below the log jams. Stream temperature in the upper river decreased by 1.0°F in the first three years, and 1.1°F in the lowest treated reach over nine years. There is a trend of less stream heating over the restoration time period. Photo points show that riparian vegetation is recolonizing gravel bars.     

Interannual fluctuations in acoustic biomass estimates and in landings of small pelagic fish populations in relation to hydrology in the Strait of Sicily

The main results of research work carried out since 1998 with regard to the application of hydro-acoustic technologies for the evaluation of biomass and distribution of small pelagic fish species off the southern coast of Sicily are presented, taking into account information from hydrology and from ecology of the fish populations targeted. The biomass estimates and the population-density charts presented concern the two main species, i.e. sardine Sardina pilchardus (Walbaum, 1792) and anchovy Engraulis encrasicolus (Linnaeus, 1758). Both the sardine and anchovy populations experienced large inter-annual fluctuations, with biomass estimates ranging from 6000 to over 36,000 tonnes (t) (sardine) and from about 7000 to 23,000 t (anchovy). Acoustic estimates are largely consistent with landings recorded in Sciacca (the main fishing port for small pelagic species in the study area) during the year following the evaluation surveys. In addition, trends in sardine and anchovy biomass estimates appears to be negatively correlated with the mean sea surface temperature calculated over the time intervals January-September (sardine) and June-November (anchovy) of the preceding year, which correspond to larval and juvenile growth periods of target species. Observed patterns would suggest the importance of enrichment processes relevant to the survival of early stages, so determining recruitment success and finally higher population sizes.     

气候变化对我国亚热带地区柑桔生态环境影响的研究

分析了柑桔的品质和产量与气候因子的关系，确定负积温（日最低气温＜０℃）∝≤－９０℃和极端最低气温≤－８℃为柑桔严重减产的低温指标；７～８月份平均降水量＜２０Ｏｍｍ是引起柑桔大量落果和影响果实膨大的水分条件。提出柑桔严重冻害周期在长江流域地区间差异大，预测到本世纪末，长江中、下游平原柑桔存在严重冻害；干旱和严重干旱在长江中、下游地区出现频率１２％～４５％以上。因此，避冻、抗冻、抗旱是本区柑桔生态环境中一个长期战略问题．     

电子产品环境应力筛选温度稳定性测试研究

以GJB 150,GJB 1032中温度稳定测试方法为基础,通过对比温度稳定时间在不同标准中的要求与不同的测试方法,把GJB 1032中的温度稳定的测试方法及分析方法应用于实际电子产品,采用非接触式测量和接触式测量获得了产品的温场分布及产品在环境应力筛选时的温度稳定时间。