升—降温全过程中约束钢梁的有限元与试验分析

以轴向支撑连接方式,利用自制的加热炉对约束钢梁进行了升—降温全过程的试验研究。重点研究了钢梁的跨中挠度随温度变化的规律,以及梁端不同轴向支撑刚度和钢柱不同轴压比条件下约束钢梁的屈曲模式及其梁端轴向支撑的破坏形态。基于ANSYS有限元软件,采用温度场和结构耦合中的间接法,对升-降温全过程中的约束钢梁进行了有限元分析。数值计算结果与试验结果吻合较好,验证了有限元模型和参数设置的合理性。根据对比分析,讨论了我国现行钢结构防火技术规范中存在的关键问题,特别提出了钢结构抗火设计应有的内涵,为钢结构抗火研究提供了新的思路。     

国内废钢行业概况及废钢价格关联因素的量化研究

介绍了"十五"和"十一五"时期国内废钢行业发展概况,重点阐述废钢行业的回收供应以及消耗情况,并对影响废钢价格的因素进行数学建模,对关联程度大小进行量化,对更好地分析废钢市场走势有较好的指导意义。     

TCLP法评价钢铁工业区周边土壤重金属生态环境风险

采用土壤随机布点法,采集某钢铁工业区周边34个土壤样品,利用美国TCLP法对钢铁工业区周边土壤重金属（Cu、 Zn、 Pb、 Cd）有效态进行实验分析和生态风险评价。结果表明, Cu、 Zn、 Pb、 Cd有效态含量分别在0.87~57.7 mg/kg、5.20~1338 mg/kg、1.09~379 mg/kg、1.15×10-3~69.9×10-3 mg/kg之间,钢铁工业区土壤不同程度地受到重金属的污染,其中以Zn污染最为严重。内梅罗污染指数评价中,处于安全水平的点位仅占17.6%,受到污染的点位占55.9%。其中,轻污染占20.6%,中污染占2.9%,重污染占32.4%。     

45#钢和Q235在不同水环境中的腐蚀行为研究

目的研究碳钢在不同水环境条件下的腐蚀行为。方法通过开展45#钢及Q235两种典型的碳钢材料在淡海水交替、海水及淡水自然环境下2年的暴露试验,将三种环境下材料的腐蚀形貌、腐蚀速率进行对比,总结3种材料在不同水环境下的腐蚀规律,对其腐蚀机理进行了简要的探讨,并对其长周期的腐蚀行为进行预测。结果对45#钢来说,淡海水环境对其的影响是海水环境下的92%,淡水环境的影响是海水环境下的46%;对Q235来说,淡海水环境对其的影响是海水环境下的88%,淡水环境的影响是海水环境的53%。结论碳钢在海水环境下耐蚀性最差,在淡海水交替自然环境下次之,在淡水环境下的耐蚀性能最好。     

钢材盐酸酸洗废液资源化处理的研究

用盐酸作为钢材酸洗介质,会产生相当多的盐酸酸洗废液,废液如果直接排放会严重污染环境,而且浪费资源。以宝鸡瑞星化工机械厂和宝鸡铁塔厂的酸洗废液为原料,通过实验室小试,探索出了通过蒸馏浓缩以及浓缩液酸化制备盐酸的工艺条件;在此基础上设计了相关的工艺路线并进行中试,制得了浓度高达34%的盐酸,同时副产氧化铁红和磷肥;探讨了中试时所遇到问题的解决办法,并对中试结果进行了讨论。实践证明,该工艺不仅可消除酸洗废液对环境的污染,且有良好的经济效益,为钢材盐酸酸洗废液资源化处理综合利用提供了实用技术,是循环经济的很好实例。     

页岩-钢渣组合填料湿地强化脱氮除磷研究

以城市污水A/O工艺出水为处理对象,运用页岩和钢渣物化除磷、调控进水碳氮比和氮素氧化性等技术手段,在中试规模上研究了页岩和钢渣组合填料湿地的脱氮除磷效能及影响因素.结果表明,当COD面积负荷率、TN面积负荷率、TP面积负荷率、HRT(水力停留时间)分别为6.5～20.7 g·(m²·d)^-1、2.57～8.22 g·(m²·d)^-1、0.41～1.32 g·(m²·d)^-1、0.5～1.6d时,①氨氮、亚硝态氮和硝态氮的去除率分别为85.8%、56.3%和18.6%,TN去除率为58.0%,TN面积负荷去除率为3.58g·(m²·d)^-1,TN反应动力学常数为0.31 m·d^-1,TN面积负荷去除率随进水TN负荷的增加而线性增加.②TP去除率为90.4%,TP面积负荷去除率为0.89 g·(m²·d)^-1,TP反应动力学常数为0.86 m.d^-1,TP面积负荷去除率随进水TP负荷的增加而线性增加.③水温、HRT、氮素组分、C/N等因素对湿地系统的脱氮除磷效率有显著影响.TN面积负荷去除率随HRT、COD/TN值的增加而幂函数增加.TN面积负荷去除率随水温(、NO₂^--N+NO₃^--N)/TN值的增加而呈指数函数增加.     

某退役辐照装置储源井钢件表面沾污测量

利用物理测量及擦拭法对某退役辐照装置储源井钢件进行表面沾污测量及结果验证,结果表明,本次测量中两种方法测量结果基本一致。物理法受测量物体自身结构及尺寸的影响导致测量结果存在误差,擦拭法要保证较高的去除因子。擦拭法可对物理法测量结果进行验证。     

Experimental investigation on flexural behavior of friction stir welded high density polyethylene sheets

Flexural strength is one of the main criteria in evaluation of the mechanical properties of polymeric joints. The flexural strength of thermoplastics, such as high density polyethylene (HDPE) sheets, is influenced by friction stir welding parameters. The determination of the welding parameters plays an important role in the weld strength. In the present study, the response surface method (RSM) was used as a statistical design of experiment technique to set the optimal welding parameters. The designed tool was consisted of a rotating pin, a stationary shoulder (shoe) and a heating system inside shoe. Rotational speed of the pin, tool traverse speed and shoe temperature were considered as varying parameters. Obtained results show a significant relationship between considered properties and processing parameters through an analysis of variance (ANOVA) study and the response surface method. It was found that welding at a high level of rotational speed and a lower level of tool travel speed increases weld flexural strength by reducing size of defects.     

Modeling and simulation of arc: Laser and hybrid welding process

Welding is a fabrication process to join two different materials. Among the many welding processes, the arc and laser welding processes are the most widely used. Great effort is required to understand the physical phenomena of arc and laser welding due to the complex behaviors which include liquid phase, solid phase and, gas phase. So it is necessary to conduct numerical simulation to understand the detailed procedures of welding. This paper will present the various numerical simulation methods of the arc welding processes such as arc plasma, gas tungsten arc welding, gas metal arc welding, laser welding, and laser–arc hybrid welding. These simulations are conducted by the finite element method, finite differential method and volume of fluid method to describe and analyze the various welding processes.     

Microstructure and mechanical properties of alloy C-276 weldments fabricated by continuous and pulsed current gas tungsten arc welding techniques

Effects of switching over from gas tungsten arc welding (GTAW) to pulsed current gas tungsten arc welding (PCGTAW) on the quality of joints produced in Hastelloy C-276 material were investigated. Welding was carried out both by autogenous mode and using ERNiCrMo-3 filler wire. Microstructures of weld joints produced with and without current pulsing were studied using optical and scanning electron microscopy. Microsegregation occurring in GTAW and PCGTAW joints was investigated using energy dispersive X-ray spectroscopy (EDS). Strength and ductility of weld joints produced with and without pulsing were evaluated. The results show that pulsing results in refined microstructure, reduced microsegregation and improved strength of weld joints. Secondary phase(s) noticed in GTA weldments were found to be absent in PCGTA weldments. Autogenous PCGTA weldments were found to be the best in terms of: (i) freedom from microsegregation, (ii) strength and (iii) freedom from unwanted secondary phases.