An optimal level of dust explosion risk management: Framework and application

The current research provides guidance on the prevention and mitigation of dust explosion using a Quantitative Risk Management Framework (QRMF). Using concepts drawn from previous studies, the framework consists of three main steps: (i) a new combined safety management protocol, (ii) the use of DESC (Dust Explosion Simulation Code) and FTA (Fault Tree Analysis) to assess explosion consequences and likelihood, respectively, and (iii) application of the hierarchy of controls (inherent, engineered and procedural safety). QRMF assessment of an industrial case study showed that the original process was at high risk. DESC simulations and Probit equations determined the destructive percentages. FTAs revealed high probabilities of explosion occurrence; in addition, detailed individual and societal risks calculations were made, before and after the framework was applied. Based on the hierarchy of controls technique, the framework showed significant risk reduction to the point where the residual risk was acceptable for the process.     

Theoretical and Experimental Investigation of a Novel Hybrid Heat-Pipe Solar Collector

Abstract

This article describes a novel flat plate heat-pipe solar collector, namely, the hybrid heat-pipe solar collector. An analytical model has been developed to calculate the collector efficiency as well as simulate the heat transfer processes occurring in the collector. The effects of heat pipes/absorber, top cover, flue gas channel geometry, and flue gas temperature and flow rate, on the collector efficiency were investigated based on three modes of operation, i.e., solar only operation, solar/exhaust gas combined, and solar, exhaust gas and boiler combined. Experimental testing of the collector was also carried out for each of these modes of operation under real climatic conditions. The results were used to estimate the efficiency of the collector and determine the relation between the efficiency and general external parameter. The modeling and experimental results were compared and a correlation factor was used to modify the theoretical predictions. It was found that the efficiency of the collector was increased by about 20–30% compared to a conventional flat-plate heat pipe solar collector.     

高炉煤气干法布袋除尘技术的应用

高炉煤气干法布袋除尘技术是钢铁行业重要的综合节能环保技术之一,以其煤气净化质量高、节水、节电、投资省、运行费用低、环境污染小等优点,优于传统的湿法洗涤除尘工艺,是国家大力推广的清洁生产技术。本文以承德钢厂1260米3高炉干法布袋除尘技术为例,介绍了该技术的工艺流程及主要参数,对设计过程中要注意的几个问题进行了分析论述,同时对该技术进一步的发展方向提出了见解,并建议国家相关部门应大力推广和使用这一技术,使其在节约能源和环境保护的建设中发挥更大作用。     

Sudden high concentration of TSP affected by atmospheric boundary layer in Seoul metropolitan area during duststorm period

Hourly concentrations of TSP, PM(10), PM(2.5) near the surface at Seoul city were examined from March 20 to March 25, 2001 (duststorm event) in order to investigate the effect of a duststorm generated in China on the local aerosol concentration in Korea, The ratios of fine to coarse particles such as TSP to PM(10), TSP to PM(2.5) and PM(10)-PM(2.5) to PM(2.5) showed that a great amount of dust transported from the origin of the duststorm was remarkable with a maximum ratio of 9.77 between TSP and PM(2.5). Back trajectories every 6 h showed the movement of dust particles in the lower atmosphere near 500 m to 1500 m (atmospheric boundary layer), which implied transport from Baotou in inner Mongolia of northern China to the direction of Seoul city in Korea and then the back trajectories passed near the southern border of Mongolia and Baotou through Zengzhou in the midlevels (3000 m) and low levels (500 m) of China, finally reaching Seoul city. So, the TSP concentration at Seoul city was partially influenced by the duststorm, under the prevailing westerly wind and the transported aerosols could influence high concentrations of pollutants of TSP, PM(10) and PM(2.5) in Seoul. The sudden high concentrations of TSP and PM(10) were found for a few hours, especially at 1500 to 1800 LST, March 22. At 1200 LST, before the passage of a cold front through the Korean peninsula, the convective boundary layer (CBL) near Seoul was not shallow, but at 1500 LST, under the frontal passage, the CBL was remarkably thinner (less than 300 m), due to the compression of the boundary layer by the intrusion of cold air. This resulted in the increase of the TSP concentration, even though the mixed layer above maintained almost the same depth. At 1800 LST shortly after the frontal passage, that is, near sunset, the nocturnal cooling of the ground caused air parcels to cool, thereby enhancing the shallower nocturnal surface inversion layer and producing the maximum concentration of TSP of 1388 microg/m(3) near Seoul city.     

Experimental analysis of thermal performance of evacuated tube and flat-plate solar air collectors at different air flow rates

The thermal performances of an evacuated tube collector (ETC) and flat-plate solar air collector (FPC) are experimentally investigated at different air flow rates. To investigate the performance of the ETC and FPC, experimental set-ups were fabricated. Air was used as a working fluid and tested at the same climatic conditions. The ETC had 15 evacuated tubes with a surface area of 1.66 m². The experimental set-up consisted of a header with a hollow pipe (square pipe) in the centre through which the air flowed. The flat-plate collector had a surface area of 1.35 m². The FPC had a black painted absorber sheet which divides the collector into two sections. The air flowed through the upper and the lower sections parallel to the collector to minimize the overall heat loss. The temperature of the outlet air depends on several factors along with the airflow rate and the intensity of the solar radiation. It was found that during the day at high flow rates, the efficiency of the ETC varies from 0.12 to 0.5, and for the flat plate it was from 0.29 to 0.68. The maximum temperature of the air was 56.7°C for the ETC and 25.7°C for the FPC.     

电捕法净化焙烧炉沥青烟气

针对炭素焙烧炉烟气特点,采用雾化水预处理和电捕焦油技术,对某炭素厂焙烧炉烟气进行治理,达到既高效净化有害气体,又降低资金投入。处理后的烟气指标为:沥青烟浓度13.8mg/m3,苯并(a)芘浓度0.053×10-3mg/m3,烟尘浓度19.1mg/m3,各项污染物均达标排放。     

Characteristics of the vibrating-mesh minimum ignition energy testing apparatus for dust clouds

A novel apparatus for testing the minimum ignition energies of flammable dusts is introduced. Unlike the conventional apparatus (the Hartmann tube), this new apparatus employs a vibrating mesh to produce a dust cloud. Using three kinds of powders, namely lycopodium, anthraquinone and polyacrylonitrile, which are designated as the samples for calibration by the International Electrotechnical Commission (IEC, 1994) standards, fundamental characteristics were experimentally investigated. Concerning the minimum ignition energies (MIEs), the new testing apparatus worked well for two samples, lycopodium and polyacrylonitrile. The MIE for anthraquinone, however, was by far larger than the expected value. We concluded that the aggregation of anthraquinone particles is the main cause of the difference and is attributable to both the tribo-charges acquired by the particles when passing through the mesh and the filamentary shape of the crystal. Other essential factors for characterizing the testing apparatus, such as the concentration of dust, the shape and spacing of the sparking electrode system, and the impedance of the sparking circuit are discussed.     

综采工作面粉尘运移和粉尘浓度三维分布的数值模拟研究

分析了综采工作面流场及粉尘分布的特点 ,视工作面含尘风流为气 粒两相流 ,建立了描述综采工作面风流中粉尘运动和浓度分布的数学模型。采用计算流体力学的有限容积法求解 ,编制了模拟计算综采工作面三维空间内风速和粉尘浓度分布的计算机程序     

双极不对称预荷电静电增强过滤除尘技术的应用

双极不对称预荷电静电增强过滤除尘技术 ,是国家“九五”科技攻关课题所取得的成果之一 ,该技术采用双极不对称荷电增强方式 ,将普通静电增强效果与粉尘凝并机能有机地结合在一起 ,既提高了过滤除尘器的收尘效率 ,尤其是呼吸性粉尘的效率 ,同时又极大地改善了滤料粉尘层的结构 ,可显著地降低过滤阻力增值 ,节约运行能耗。笔者研究的该技术应用于焊接车间的焊接烟尘的治理上 ,取得了良好的效果。现场测试表明 ,该技术对焊接烟尘的滤除效率提高了 3% ,尤其对微细粉尘效果显著 ,2 μm粉尘穿透率相对下降了 4 7%。采用超细滑石粉高粉尘负荷测试结果表明 ,过滤阻力增值降低达 30 % ,清灰效果明显改善     

改良MPS型抑尘剂在料堆防尘中的试验研究

阐述了改良MPS型系列抑尘剂在料堆防尘中的试验研究.该类抑尘剂既防尘又具有抗水性能,防尘期长且成本低廉,适合各种露天料堆、料场.